Porous Photocatalytic Nanotitania (T102) Thin Films For Environmental Self-Cleaning Applications.

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UNIVERSITI TEKNIKAL MALAYSIA MELAKA

POROUS PHOTOCATALYTIC NANOTITANIA (TIO

) THIN

FILMS FOR ENVIRONMENTAL SELF-CLEANING

APPLICATIONS

Thesis submitted in accordance with requirements of the Technical University of Malaysia Melaka (UTeM) for the Bachelor Degree of Manufacturing Engineering

(Engineering Materials) with Honours.

by


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UTeM Library (Pind.1/2007)

UNIVERSITI TEKNIKAL MALAYSIA MELAKA

BORANG PENGESAHAN STATUS LAPORAN PROJEK SARJANA MUDA

JUDUL: Porous Photocatalytic Nanotitania (TiO2) Thin Films for Environmental

Self-Cleaning Applications.

SESI PENGAJIAN : 2009/2010 Saya ZAINAB BINTI MAHAMUD

mengaku membenarkan Laporan PSM ini disimpan di Perpustakaan Universiti Teknikal Malaysia Melaka (UTeM) dengan syarat-syarat kegunaan seperti berikut: 1. Laporan PSM adalah hak milik Universiti Teknikal Malaysia Melaka dan penulis. 2. Perpustakaan Universiti Teknikal Malaysia Melaka dibenarkan membuat salinan

untuk tujuan pengajian sahaja dengan izin penulis.

3. Perpustakaan dibenarkan membuat salinan laporan PSM ini sebagai bahan pertukaran antara institusi pengajian tinggi.

4. **Sila tandakan ()

SULIT

TERHAD

/ TIDAK TERHAD

(Mengandungi maklumat yang berdarjah keselamatan atau kepentingan Malaysia yang termaktub di dalam AKTA RAHSIA RASMI 1972)

(Mengandungi maklumat TERHAD yang telah ditentukan oleh organisasi/badan di mana penyelidikan dijalankan)

(TANDATANGAN PENULIS) Alamat Tetap:

1406 KAMPUNG BESAR, 14300 NIBONG TEBAL, PULAU PINANG.

Tarikh:19APRIL, 2010

Disahkan oleh:

(TANDATANGAN PENYELIA) Cop Rasmi:

Tarikh: ____________________


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APPROVAL

This PSM submitted to the senate of UTeM and has been as partial fulfillment of the requirements for the degree of Bachelor of Manufacturing Engineering (Engineering

Materials). The member of the supervisory committee is as follow:

……… Mr. Jeefferie Bin Abd Razak


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DECLARATION

I hereby, declared this report entitled “Porous Photocatalytic Nanotitania (TiO2) Thin Films for Environmental Self-Cleaning Applications” is the results of my own research

except as cited in references.

Signature : ………..

Author’s Name : ZAINAB BINTI MAHAMUD


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ABSTRACT

Titanium dioxide photocatalysis is one of the most promising mechanisms for absolute mineralization of organic pollutants. This research, deals with the modification of the sol gel process for the synthesis of the porous TiO₂-PEG thin films with good structural integrity for water treatment. Relatively by adding the PEG, it can influence the formation of TiO2 films structure and adhesion. Then, high porosity induced by the combination effect of the template such as the PEG with titania sol can be beneficial to the maximum exposure of the nanocrystallites. Moreover, the formation of TiO2 associated with larger pores will accelerate the mass transfer of the treated contaminants in the larger pore channels. For the mesoporous TiO₂ thin films prepared by a PEG 300, PEG 400 and PEG 600 through the sol gel method, porous structure and larger film thickness will be obtained. The advantages of the unique structures of the as-prepared TiO₂ films in the application of environmental self-cleaning systems are extensively studied. In this research, details information on the preparation method, synthesis route and its mechanism, crystallographic and structural properties, and photocatalytic activity of the nanocrystalline TiO₂ particles with thermal stability will be investigated. Due to this research, five characteristic techniques applied for the characteristic the photocatalytic coating of TiO2 thin films such as X-ray Diffraction (XRD), Atomic Force Microscoe (AFM), Transmission Electron Microscopy (TEM) and Brunner-Emmet-Teller (BET) surface area. Adhesion of TiO2 thin films become smooth and better surface while increasing the coating layers. Besides that, the films structure of TiO2 thin films produced high anatase peak while increase the coating layer over the five layers coating and the increasing the PEG molecular weight. From the other


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ABSTRAK

Titanium dioksida photocatalysis adalah salah satu mekanisme yang paling baik untuk menjernihkan pencemaran organic. Kajian ini, berkaitan dengan pengubahsuaian proses sol gel untuk sintesis dari TiO₂-PEG porous filem tipis dengan integriti struktur yang baik untuk pemprosesan air. Relatif dengan menambah PEG, boleh mempengaruhi pembentukan struktur filem TiO2 dan adhesif. Kemudian, kualiti porositi disebabkan oleh kesan gabungan dari template seperti polietilen glikol (PEG) dengan sol Titania dapat bermanfaat untuk pendedahan maksimum nanokristalografi di lapisan dalam ke antara muka padat-cair. Selain itu, pembentukan TiO2 berkaitan dengan pori-pori yang lebih besar akan mempercepatkan pemindahan massa dari kontaminan dirawat di saluran pori yang lebih besar. Untuk TiO₂ filem tipis poros disiapkan oleh struktur melalui kaedah sol gel PEG 300, PEG Peg 400 dan 600, mesoporos bimodal dan ketebalan filem yang lebih besar akan diperolehi. Keuntungan dari struktur unik dari TiO₂ filem dalam aplikasi sistem pembersihan sendiri dipelajari. Kerana kajian ini, lima teknik karakteristik tersirat untuk pelapisan fotokatalitik karakteristik filem tipis TiO2 seperti Koheren sinar-X (XRD), Atomic Force Microscoe (AFM), Mikroskop Elektron Transmisi (TEM) dan Brunner-Emmet-Teller (BET) luas permukaan. Adhesi filem tipis TiO2 menjadi halus dan permukaan yang lebih baik sekaligus meningkatkan lapisan coating. Selain itu, struktur film film tipis TiO2 yang dihasilkan puncak anatase quality sementara meningkatkan lapisan lapisan atas lima lapisan coating dan berat molekul PEG peningkatan.Dalam kajian ini, butiran maklumat mengenai kaedah persiapan dan mekanisme sintesis, sifat kristalografi dan struktur, dan aktiviti fotokatalitik dari TiO₂ Nanostrukutral zarah dengan kestabilan terma akan diselidiki. Dari aspek lain, kajian ini akan menyediakan produk pembangunan penyelidikan nanoteknologi baru yang akan digunakan dalam aplikasi system pembersihan persekitaran sendiri dan desinfeksi.


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DEDICATION

Emak & All My Family Members, My supervisor Mr. Jeefferie Bin Abd Razak, Head of Department Nanomaterials AMREC Dr. Abd Kadir Bin Masrom & AMREC Staff, FKP Staffs,


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ACKNOWLEDGEMENT

This work could have not been finished without the support and sacrifice of many people I had met over the years. They are the group of intelligent and nice people I would like to be with in my lifetime. To begin with, I would like to thank deeply to my supervisor Mr. Jeefferie Bin Abd Razak for his help and insight resolving many of the problems encountered throughout this work. He has given me the full freedom to decide and work on problems and approaches of most interest to me. I wish to thanks to Dr. Abd Kadir Bin Masrom for his sincere endless support and full guidance during the course of this work give me a chance fulfill my research at Advance Material Research Centre, SIRIM Kulim (AMREC). He has been a great source of ideas, invaluable feedback and encouragement through all stages of my Bsc. program. Also, I wish to appreciate to all the AMREC staff especially Miss Zuhana, Miss Farina and Mr. Hazri for helping me during I conducted my research at AMREC. Thanks for the very positive and good advice which always make me strong and confident with myself to fultill my research. Without them all, I have no inner strength to face all the challenges and difficulty during the period of candidature. Besides that, I would like to thank to all FKP staff especially Mr. Mohd Hisham for his kindness help me to characterize my sample using XRD.

I would like to express greatest appreciation to my entire family member for their long-standing support, encouragement and patience towards the completion of this work. Thanks emak for your everyday prayers to the successfulness of life and education for your daughter. Thanks also to all, whom contributed directly or indirectly (to name a few), to the successfulness of this research


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work. May God Bless Them All. To all my friends, many thanks for the true friendships bloomed and hope all of us can be more succeed in the future. To Universiti Teknikal Malaysia Melaka (UTeM), thanks for the give me chanced to study here and make me be a good student which is full with knowledge, skill of handling the lab experiments and interpersonal skill for build up confident as well to perform well when working after graduate.


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TABLE OF CONTENT

Abstract i

Abstrak ii

Dedication iii

Acknowledgement iv

Table of Content v

List of Tables vi

List of Figures vii

List of Abbreviations xi

CHAPTER 1

1.1 Research Title 1

1.2 Introduction 1

1.3 Problem Statements 3

1.4 Objectives of Research 4

1.5 Scope of Research 5

1.6 Hypothesis 5

1.7 Importance of the Research 5

1.8 Organizations 6

CHAPTER 2

2.0 Photocatalyst 7

2.1 Photocatalyst TiO2 7

2.2 Basic Mechanism of TiO₂ Photocatalyst 10

2.3 Versatile Applications of TiO2 13

2.4 Environmental Cleaning Application 13

2.5 Immobilization of TiO2 15

2.6 Crystal Structure 16


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2.7.1 Polyethylene Glycol (PEG) 19

2.7.2 Titanium Dioxide (TiO2) 19

2.8 Sol-gel methods and challenges for the synthesis of TiO2 films 20

2.9 Dip coating Technique 22

2.10 Characterization and Evaluation 23

2.10.1 Characterization Technique 24

2.10.1.1 X-Ray Diffraction (XRD) 24

2.10.1.2 Atomic Force Microscope (AFM) 25

2.10.1.3 Transmission Electron Microscopy (TEM) 26

2.10.1.4 Raman Spectroscopy 27

2.10.2 Photocatalytic activity 24

2.10.1.1 Methylene Blue (MB) 29

CHAPTER 3

3.1 Experimental Procedure 34

3.2 Raw Materials 35

3.3 Experimental Methods 35

3.3.1 Preparation of TiO2 Sol 35

3.3.2 Process of Glass Slide Cleaning 37

3.3.3 Preparation of TiO2-PEG Films 38

3.4 Photo catalytic activity of TiO2 films 39

3.4.1 Characterization of TiO2 Films 39

3.4.1.1 X-ray diffraction (XRD) 40

3.4.1.2 Brunauer-Element-Teller (BET) 40

3.4.1.3 Transmission Electron Microscope 40

3.4.1.4 Raman Spectrometry Analysis 40

3.4.1.5 Atomic Force Microscope (AFM) 41

CHAPTER 4

4.1 Introductions 42


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4.2.2 Atomic Force Microscope (AFM) Analysis of TiO2-PEG Thin Films 50 4.3 Characterization of the as-Produced TiO2-PEG Solution 53

4.3.1 BET characterization 54

4.3.2 TEM characterization 57

4.3.3 Raman Spectroscopy Characterization 60

4.4 Environmental Self – Cleaning Testing 62

CHAPTER 5

5.1 Conclusions 64

5.2 Recommendation 65

5.2.1 Fundamental on Synthesis Mechanism 66

5.2.2 Incorporation of TiO2 Layer with Support Materials 66

5.2.3 Testing Real Water and Wastewater 66

REFERENCES 67


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LIST OF TABLES

2.1 Band gap energy of various energy 9

2.2 Physical properties of rutile and anatase TiO2. 17 3.1 TiO2 sol distribution with difference volume of HCL 37 3.2 The overall samples distribution for various parameters used 39

in this study

4.1 TiO2 sol distribution with difference volume of HCL 44 4.2 Comparison weight of samples between different molecular 44

weight of PEG.

4.3 Average particle size determine by Scherer’s equation 45 4.4 Roughness profile (Rms) with different coating layers. 52

4.5 Surface area, pore diameter, pore volume 54

and Barrett-Joyner-Halenda (BJH) absorption pore diameter at different solution.


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LIST OF FIGURES

2.1 Basic principle of photocatalyst 8

2.2 TiO2 crystal structure 11

2.3 Mechanism of photocatalyst TiO₂ 12

2.4 Application of photocatalyst TiO₂ 12

2.5 Photocatalyst reaction 15

2.6 Structures of TiO2 16

2.7 Arrangement of TiO6 octahedral. (a) rutile and (b) anatase 18

2.8 Stages of dip coating process 23

2.9 Diagram of dip coating process 23

2.10 X-ray Beam Reflection in Crystal Planes 24

2.11 X-ray Diffraction (XRD) Equipment Microscope 25

2.12 Block Diagram of Atomic Force Microscope 25

2.14 Transmission Electron Microscopy (TEM) 26

2.15 Energy level diagram showing the states involved in Raman signal. 28 The line thickness is roughly proportional to the signal strength from

the different transitions

2.16 UV-Visible Spectrophotometry 29

2.17 Methylene blue (MB) structure 30

2.18 UV light TiO2 particle. 30

2.19 The energy of UV light excites the electrons. 30 2.20 The electrons move the higher energy levels, while leaving positive holes.31 2.21 The charges can be trapped at the TiO2 surface. 31 2.23 Oxygen accepts the electron at the surface and forms the O2●-. 32 2.22 Molecules can interact with the surface charges to 32

form radicals that degrade MB.

2.24 The hydroxide molecules donate the electron and form the OH● radical 33

3.1 Process flow chart 34

3.2 Preparation of TiO2 Sol process flow chart 36

3.3 Process of Glass Slide Cleaning flow chart 37


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4.1 XRD Pattern at three layers coating with different solution 38 4.2 XRD Pattern at five layers coating with different solution 46 4.4 XRD Pattern at fifteen layers coating with different solution 46 4.3 XRD Pattern at ten layers coating with different solution 47 4.5 XRD pattern with P300 at different coating layer 47 4.6 XRD pattern with P400 at different coating layer 49 4.7 XRD pattern with P600 at different coating layer 49 4.8 AFM images of TiO2 films at three layers coating 50 4.9 AFM images of TiO2 films at five layers coating 51 4.10 AFM images of TiO2 films at ten layers coating 51 4.11 AFM images of TiO2 films at fifteen layers coating 51 4.12 Graph of roughness profile versus coating layer. 53 4.13 BET surface area (m2/g) with different molecular weight of PEG 55 4.14 BJH absorption pore diameter (Å) with different 56

molecular weight of PEG

4.15 (a)TEM micrograph for the sample P300-10nm; 57 (b)TEM micrograph for the sample P300- 20nm.

4.16 (a)TEM micrograph for the sample P400-10nm; 58 (b)TEM micrograph for the sample P400-20nm.

4.17 (a)TEM micrograph for the sample P600-10nm; 58 (b)TEM micrograph for the sample P600-20nm.

4.18 Raman shifted graph of P300 solution 61

4.19 Raman shifted graph of P400 solution 61

4.20 Raman shifted graph of P600 solution 62

4.2 (a)Glass slide coated before soaking in the water. 63 (b)Glass slide coated after soaking in the water.


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LIST OF ABBREVIATIONS

AFM - Atomic Force Microscope

BET - Brunner-Emmet-Teller

CB - Conduction Band

CSG - Composite-Sol-Gel

CVD - Chemical Vapor Deposition

D.I water - Distilled water

HCL - Acid Hydrochloride

MB - Methylene Blue

NIR - Near Infrared

PCA - Photocatalytic Activity

PEG - Polyethylene Glycol

SEM - Scanning Electron Microscope

SiO2 - Silica Oxide

SnO2 - Stanium Oxide

TEM - Transmission Electron Microscopy

TiO2 - Titanium Dioxide

UV - Ultraviolet

VB - Valence Band

XRD - X-Ray Diffraction

ZnO - Zinc Oxide


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CHAPTER 1

INTRODUCTION

1.1 Research Title

Porous photocatalytic Nanotitania (TiO₂) thin films for environmental self-cleaning applications.

1.2 Introduction

This research is to provide solution of more than 99% clean up of organic and biological contaminants that impact the health and safety of the inhabitant through the utilization of the novel photocatalytic system. Basically, the susceptibility of nanotitanium dioxide (TiO₂) photocatalytic system to absorb the photon energy from the ultraviolet (UV) of the solar spectrum and its reaction with water molecules to produce radicals that could be used to create self-cleaning surfaces are tested. Photocatalyst can break down almost any organic compound and a number of extensively research efforts have been done to take advantage of this reactivity by developing a wide range of environmentally useful products. Not only organic contaminants can be destroyed by TiO₂ particles, but also microorganisms can be deactivated. Overall process are including transfer of the reactants in the fluid phase to the surface, adsorption of at least one of the reactants, reaction in the adsorbed phase, desorption of the products and removal of the products from the interface region (Herrmann, 1999).


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The photocatalytic reaction occurs in the adsorbed phase. The only difference with conventional catalysis is the type of activation of the catalyst in which the thermal activation is replaced by a photonic activation. Hydroxyl radicals are formed and will break down the cell. The outer membrane allowing cell contents to pour out and TiO₂ particles to enter. Thus, causing the cell damage and loss in the presences of water (Lee, 2004). This only can be happened when a microorganism is in contact with the TiO₂ surface that exposed to the UV light of the wavelength below 385 nm. Development of high efficient TiO₂ photocatalytic particulate and continuous fibrous systems were done by modifying the TiO₂ electronic structure with additive and increasing the reactive surface area of the catalysts. Photocatalyst design, synthesis and its characterization with the environmental engineering sciences (microbial evaluation) applied the contemporary knowledge of nanotechnology.This combination is to improve the conventional water and air purification quality systems.

The innovation of this research lies in the combination effects introduced by the most reactive photocatalyst TiO2. Up until now, TiO₂ photocatalysis has been proven to be the most effective for the degradation of several toxic organic contaminants in water and air environment. In the applications deal with the water purification, reactors utilizing the TiO₂ catalyst as immobilized films on the suitable support have a unique advantage over reactors utilizing suspended TiO₂ particles. The sol–gel method is considered as an effective way for the preparation of immobilized TiO₂ films on the variety of substrates surfaces. In this method, heat treatment at higher firing temperature is usually required to obtain the desired crystal phase and good adherence to the surface of the support material such as glass and stainless steel. However, at higher than optimum firing temperature, it will frequently lead to a significant reduction in the photocatalytic activity of TiO₂ films. This is mainly due to the reduction in surface area caused by crystal sintering and collapsing of pore as well as due to the crystal phase transformation from anatase to rutile phase.

TiO₂ modified-sol-gel method can yield relatively thick TiO₂ films with the enhanced of the photocatalytic activity, excellent adherence to the support and much densification compared to those obtained by using the unmodified sol–gel procedure.


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This research is actually to evaluate the photocatalytic activity of these immobilized TiO2 films. Therefore, by incorporating additive into a precursor titania sol, it is expected to show good strategy for developing high performance immobilized TiO2 films with excellent mechanical stability.

1.3 Problem Statements

Quality of life is becoming a major issue in modern urban living. Comfortness, mobility, energy resources and the environmental awareness are of the key points of interest in future smart materials developments. Environmental problems linked with the treatment of pollutants in air and water environment is a major important focused for the society. Over the last decade, environmental pollution remediation has arisen as a high national and global priority (Hoffmann et al., 1995). However, the issues of environmental remediation are poorly addressed by conventional technologies. Recently, there are so many efforts to overcome this seriously endangered situation. One of the strategies used to treat the pollution is by utilizing the photocatalyst technique.

There are several oxides that have a promising potential in the photocatalyst activity such as TiO₂, ZnO, SnO2 and α-Fe2O3. Among these oxide, anatase- TiO₂ that has been popular for its superior photocatalytic ability and is most widely used for water and air purification, odour control, and sterilization (Fujishima et al., 2000). In fact, anatase TiO2 is currently the most commonly applied efficient photocatalyst (Anpo, 2000, Liu et al., 2000). Specifically, TiO₂ is an ideal to be used as photocatalyst because of the chemical stability and corrosion resistance behaviors. TiO₂ is used because it may absorb photon energy from the UV end of the solar spectrum and then react with water molecules to produce radicals that could be used to create self-cleaning surfaces. Although, TiO2 films prepared is fired at high firing temperature often leads to robust crystal structure and good adhesion, however the as-prepared TiO2 films often suffered from low catalyst activity due to low


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Brunner-Emmet-result, their UV light reactivity efficiency is not optimum and consequently their photocatalytic activity is less than optimum.

In addition, an increase in the number of coating layers can lead to an increase in photocatalytic activity of porous TiO2 films. However, this is accompanied with longer and more costly synthesis process. Moreover, thick films may suffer from several problems including mass transfer limitation between the treated contaminants and active sites in the inner layers due to non-optimized pore structure, crack formation, and formation of undesirable crystalline phases due to multiple heat treatment cycles. Therefore, it is crucial to carry out systematic research for in depth understanding on the interrelated aspects of the process and to overcome the earliest mentioned problems and challenges. Development of meaningful strategies for the synthesis of highly active and mechanical stable are compulsory films in order to achieve the stated objectives. Thus, this research was designed innovatively to incorporate polyethylene glycol (PEG) into the precursor sol during the synthesis of thick photocatalytic films on the glass surfaces, since, there is lack of information on the effect of some important preparation conditions, such as the TiO2 sol and the firing temperature to the effect of the photocatalytic activity. Finally, the characterization of TiO2 thin films will be extensively studied.

1.4 Objectives of Research

The main aim of this research was to study the photocatalytic activity TiO₂ by preparing the composite sol-gel TiO₂. The specific objectives are as follows:

i. To develop photocatalytic coating for the self-cleaning application.

ii. To obtain a fundamental understanding on the effect of important titania sol on the film structure, adhesion and photocatalytic activity.

iii. To produce TiO₂ sol for enhance photocatalytic activity by adding the formulation of TiO₂ sol using polyethylene glycol (PEG) additive.


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1.5 Scope of Research

The research project will focus primarily on the development of photocatalytic composite sol-gel (CSG) for the deposition into thick porous films. In addition, it also to design the photocatalytic nanocomposite systems which have higher photocatalytic efficiency for both surface properties and quantum yield. Development of CSG titania is done by binding the pre-calcined TiO₂ sol which have a relatively high surface area and good resistance against the mechanical stress and abrasion. Besides that, the formation of TiO₂ associated with larger pores induced by decomposition of PEG additive is considered as an important reason for dramatic enhancement in photocatalytic activity of TiO2 composite films.

1.6 Hypothesis

These photocatalytic TiO₂ thin films and membranes have great potential in developing high efficient self-cleaning systems because of their multiple and simultaneous functions such as decomposition of organic pollutants. It is projected; increasing the loading the PEG additive into TiO₂ sol will enhance the photocatalytic activity of TiO₂ thin films. It is also expected that the repetition of the coating procedure made it possible to control the physical properties of the TiO₂ layer such as the coating thickness, catalyst amount, photocatalytic activity and water permeability. Consequently, it will improve the final photocatalytic activities of the fabricated TiO₂ thin films.

1.7 Importance of the Research

It is hope that this research will contribute to the development of new or novel photocatalytic system for self-cleaning application. Besides that, it is also expected to


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1.8 Organization

Chapter One gives about an introduction to the projects which include objectives, scope of works, and background of the study. In this chapter, it describes the background of photocatalyst activity and its major application. Next, Chapter Two presents the literature review on titanium dioxide (TiO2) photocatalysis and its application to the environmental cleaning related to previous research finding, photocatalytic disinfection of biological contaminants, design and synthesis of highly enhanced photocatalyst system binded with pre-calcined of TiO2 and TiO2 nanocoating. Then, Chapter Three focused about description on the methodology and parameter used in this research for overall study. All the research flow, raw materials, procedure of the research and the characterization analysis involved during this research, were described details for this chapter. Next, Chapter Four involved the results and discussions which are included all the characterization analysis of various properties and microstructure, area explained in details. Besides that, this chapter also included the comparison of previous research finding with this research. Chapter Five is a summary of the research which is concludes the whole finding of the research. In the same time, Chapter Five also provides the recommendations for future implementation or improvement for research effectiveness.


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CHAPTER 2

LITERATURE REVIEW

2.0 Photocatalyst

Photocatalyst can be defined as the acceleration of a photoreaction in the presence of a catalyst. In catalyzed photolysis, light is absorbed by an adsorbed substrate. In photogenerated catalysis the photocatalytic activity (PCA) is depends on the ability of the catalyst to create electron–hole pairs, which generate free radicals (hydroxyl radical of-OH) that able to undergo the secondary reactions. Generally, the defining factor is the production and the use of the hydroxyl radical. There are several materials considered as photocatalyst such as titanium oxide (TiO₂), zinc sulfide (ZnS), stanium oxide (SnO2), strontium titanate (SrTiO3) and zinc oxide (ZnO). Titanium oxide (TiO₂) is used as photocalyst material for further research. Considering its excellent characteristic for this application. TiO₂ also is very stable without chemically dissolving in acid and alkali. Furthermore, TiO₂ is oxidative in nature and with the 3.2eV of energy band, it is very suitable to be used for the photocatalytic application. In addition, TiO₂ also are Inexpensive when produced on a large scale as white pigment.

2.1 Photocatalyst TiO2

Akira Fujishima (1967) discovered the photocatalytic water decomposition activity on TiO₂ surface that is called Honda-Fujishima effect. Thus great discovery of


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self-break down almost any organic compound and a number of research groups have been work out to take advantage of this unique reactivity by developing a wide range of environmentally innovative products. Not only organic contaminants can be destroyed by TiO₂ particles but microorganism’s activity also can be deactivated. When the microorganism is in contact with the TiO₂ surface that exposed to the UV light at the wavelength of below 385 nm, the hydroxyl radicals will form and break down the cell wall and outer membrane which later the allowing cell contents to leak out and the TiO₂ particles to enter. Thereby causing cell damage and death in the presence of water (Lee,S.W., 2004). Photocatalysis can be carried out in various media such as gas phase, pure organic liquid phases, and at the aqueous solutions. As for standard heterogeneous catalysis, the overall process can be divided into five independent steps. First steps will be the transfer of the reactants in the fluid phase to the surface. Next, will be the adsorption of at least one of the reactants. The reaction will be occurred in the absorbed phase. Later, the desorption of the products will be occurred. Finally, the removal of the product was happen at the interface region (Chang, 2008).

Figure 2.1: Basic principle of photocatalyst

(http://www.civil.northwestern.edu/EHE/HTML_KAG/Kimweb/Photocatalysis.html online on 5 October 2009).

The only difference with the conventional catalysis is the type of activation system which the thermal activation is replaced by a photonic activation. Photocatalysis over a semiconductor such as TiO2 is initiated by the absorption of a photon with energy equal to or greater than the band gap of the semiconductor (3.2 eV for TiO₂), producing electron-hole (e-/h+) pairs, that dissociate into free photoelectrons in the conduction band and photoholes in the valence band (Lee,S.W., 2004). At the same


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This research is actually to evaluate the photocatalytic activity of these immobilized TiO2 films. Therefore, by incorporating additive into a precursor titania sol, it is

expected to show good strategy for developing high performance immobilized TiO2

films with excellent mechanical stability.

1.3 Problem Statements

Quality of life is becoming a major issue in modern urban living. Comfortness, mobility, energy resources and the environmental awareness are of the key points of interest in future smart materials developments. Environmental problems linked with the treatment of pollutants in air and water environment is a major important focused for the society. Over the last decade, environmental pollution remediation has arisen as a high national and global priority (Hoffmann et al., 1995). However, the issues of environmental remediation are poorly addressed by conventional technologies. Recently, there are so many efforts to overcome this seriously endangered situation. One of the strategies used to treat the pollution is by utilizing the photocatalyst technique.

There are several oxides that have a promising potential in the photocatalyst activity such as TiO₂, ZnO, SnO2 and α-Fe2O3. Among these oxide, anatase- TiO₂ that has

been popular for its superior photocatalytic ability and is most widely used for water and air purification, odour control, and sterilization (Fujishima et al., 2000). In fact, anatase TiO2 is currently the most commonly applied efficient photocatalyst (Anpo,

2000, Liu et al., 2000). Specifically, TiO₂ is an ideal to be used as photocatalyst because of the chemical stability and corrosion resistance behaviors. TiO₂ is used because it may absorb photon energy from the UV end of the solar spectrum and then react with water molecules to produce radicals that could be used to create self-cleaning surfaces. Although, TiO2 films prepared is fired at high firing temperature

often leads to robust crystal structure and good adhesion, however the as-prepared TiO2 films often suffered from low catalyst activity due to low


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Brunner-Emmet-result, their UV light reactivity efficiency is not optimum and consequently their photocatalytic activity is less than optimum.

In addition, an increase in the number of coating layers can lead to an increase in photocatalytic activity of porous TiO2 films. However, this is accompanied with

longer and more costly synthesis process. Moreover, thick films may suffer from several problems including mass transfer limitation between the treated contaminants and active sites in the inner layers due to non-optimized pore structure, crack formation, and formation of undesirable crystalline phases due to multiple heat treatment cycles. Therefore, it is crucial to carry out systematic research for in depth understanding on the interrelated aspects of the process and to overcome the earliest mentioned problems and challenges. Development of meaningful strategies for the synthesis of highly active and mechanical stable are compulsory films in order to achieve the stated objectives. Thus, this research was designed innovatively to incorporate polyethylene glycol (PEG) into the precursor sol during the synthesis of thick photocatalytic films on the glass surfaces, since, there is lack of information on the effect of some important preparation conditions, such as the TiO2 sol and the

firing temperature to the effect of the photocatalytic activity. Finally, the characterization of TiO2 thin films will be extensively studied.

1.4 Objectives of Research

The main aim of this research was to study the photocatalytic activity TiO₂ by preparing the composite sol-gel TiO₂. The specific objectives are as follows:

i. To develop photocatalytic coating for the self-cleaning application.

ii. To obtain a fundamental understanding on the effect of important titania sol on the film structure, adhesion and photocatalytic activity.

iii. To produce TiO₂ sol for enhance photocatalytic activity by adding the formulation of TiO₂ sol using polyethylene glycol (PEG) additive.


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1.5 Scope of Research

The research project will focus primarily on the development of photocatalytic composite sol-gel (CSG) for the deposition into thick porous films. In addition, it also to design the photocatalytic nanocomposite systems which have higher photocatalytic efficiency for both surface properties and quantum yield. Development of CSG titania is done by binding the pre-calcined TiO₂ sol which have a relatively high surface area and good resistance against the mechanical stress and abrasion. Besides that, the formation of TiO₂ associated with larger pores induced by decomposition of PEG additive is considered as an important reason for dramatic enhancement in photocatalytic activity of TiO2 composite films.

1.6 Hypothesis

These photocatalytic TiO₂ thin films and membranes have great potential in developing high efficient self-cleaning systems because of their multiple and simultaneous functions such as decomposition of organic pollutants. It is projected; increasing the loading the PEG additive into TiO₂ sol will enhance the photocatalytic activity of TiO₂ thin films. It is also expected that the repetition of the coating procedure made it possible to control the physical properties of the TiO₂ layer such as the coating thickness, catalyst amount, photocatalytic activity and water permeability. Consequently, it will improve the final photocatalytic activities of the fabricated TiO₂ thin films.

1.7 Importance of the Research

It is hope that this research will contribute to the development of new or novel photocatalytic system for self-cleaning application. Besides that, it is also expected to contribute to the future development of smart materials which facilitate the water


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1.8 Organization

Chapter One gives about an introduction to the projects which include objectives, scope of works, and background of the study. In this chapter, it describes the background of photocatalyst activity and its major application. Next, Chapter Two presents the literature review on titanium dioxide (TiO2) photocatalysis and its

application to the environmental cleaning related to previous research finding, photocatalytic disinfection of biological contaminants, design and synthesis of highly enhanced photocatalyst system binded with pre-calcined of TiO2 and TiO2

nanocoating. Then, Chapter Three focused about description on the methodology and parameter used in this research for overall study. All the research flow, raw materials, procedure of the research and the characterization analysis involved during this research, were described details for this chapter. Next, Chapter Four involved the results and discussions which are included all the characterization analysis of various properties and microstructure, area explained in details. Besides that, this chapter also included the comparison of previous research finding with this research. Chapter Five is a summary of the research which is concludes the whole finding of the research. In the same time, Chapter Five also provides the recommendations for future implementation or improvement for research effectiveness.


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CHAPTER 2

LITERATURE REVIEW

2.0 Photocatalyst

Photocatalyst can be defined as the acceleration of a photoreaction in the presence of a catalyst. In catalyzed photolysis, light is absorbed by an adsorbed substrate. In photogenerated catalysis the photocatalytic activity (PCA) is depends on the ability of the catalyst to create electron–hole pairs, which generate free radicals (hydroxyl radical of-OH) that able to undergo the secondary reactions. Generally, the defining factor is the production and the use of the hydroxyl radical. There are several materials considered as photocatalyst such as titanium oxide (TiO₂), zinc sulfide (ZnS), stanium oxide (SnO2), strontium titanate (SrTiO3) and zinc oxide (ZnO).

Titanium oxide (TiO₂) is used as photocalyst material for further research. Considering its excellent characteristic for this application. TiO₂ also is very stable without chemically dissolving in acid and alkali. Furthermore, TiO₂ is oxidative in nature and with the 3.2eV of energy band, it is very suitable to be used for the photocatalytic application. In addition, TiO₂ also are Inexpensive when produced on a large scale as white pigment.

2.1 Photocatalyst TiO2

Akira Fujishima (1967) discovered the photocatalytic water decomposition activity on TiO₂ surface that is called Honda-Fujishima effect. Thus great discovery of


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self-break down almost any organic compound and a number of research groups have been work out to take advantage of this unique reactivity by developing a wide range of environmentally innovative products. Not only organic contaminants can be destroyed by TiO₂ particles but microorganism’s activity also can be deactivated. When the microorganism is in contact with the TiO₂ surface that exposed to the UV light at the wavelength of below 385 nm, the hydroxyl radicals will form and break down the cell wall and outer membrane which later the allowing cell contents to leak out and the TiO₂ particles to enter. Thereby causing cell damage and death in the presence of water (Lee,S.W., 2004). Photocatalysis can be carried out in various media such as gas phase, pure organic liquid phases, and at the aqueous solutions. As for standard heterogeneous catalysis, the overall process can be divided into five independent steps. First steps will be the transfer of the reactants in the fluid phase to the surface. Next, will be the adsorption of at least one of the reactants. The reaction will be occurred in the absorbed phase. Later, the desorption of the products will be occurred. Finally, the removal of the product was happen at the interface region (Chang, 2008).

Figure 2.1: Basic principle of photocatalyst

(http://www.civil.northwestern.edu/EHE/HTML_KAG/Kimweb/Photocatalysis.html online on 5 October 2009).

The only difference with the conventional catalysis is the type of activation system which the thermal activation is replaced by a photonic activation. Photocatalysis over a semiconductor such as TiO2 is initiated by the absorption of a photon with energy

equal to or greater than the band gap of the semiconductor (3.2 eV for TiO₂), producing electron-hole (e-/h+) pairs, that dissociate into free photoelectrons in the conduction band and photoholes in the valence band (Lee,S.W., 2004). At the same