LA.1 Mixer Liquid Feed (M-101)

  

LAMPIRAN A

PERHITUNGAN NERACA MASSA

  Waktu operasi : 300 hari / tahun ; 24 jam / hari Basis perhitungan : 1 jam operasi Satuan operasi : kilogram (kg) Bahan baku : - Stirena oksida (C H O)

  8

  8 N a t i u - r m h i d r o k s i d a ( N a O H ) N a t r i u m h i - d r o k s i d a ( N a O H )

  • M e t a n o l ( C H O
  • M e t a n o l ( C H

  3 O H )

  3 H H i i d d r r - - o o g g e e n n ( ( H H ) )

  2

  2 K - a t a l i s ( P d / C

  1 % )

  • K a t a l i s ( P d / C 1 % )

  Produk akhir : 2-Feniletanol (C H O)

  8

  10 Kapasitas Produksi : 138,8889 kg/jam LA.1 Mixer Liquid Feed (M-101)

  

(4) NaOH

(3) NaOH Stirena oksida

  (6) Mixer Liquid Feed

  Stirena oksida (5) M-101 Metanol

  Metanol

  Dalam mixer ini terjadi pencampuran antara stirena oksida, natrium hidroksida, dan metanol. Basis Perbandingan Umpan Stirena oksida : NaOH : Metanol (kg) = 1: 0,00026: 19 Neraca Massa Komponen:

  6

  3 Stirena oksida : F = F = 141,5894 kg/jam Stirena oksida Stirena oksida

  6

  3 NaOH : F = 0,000026 × F = 0,00026 × 141,5894 NaOH Stirena oksida

  = 0,0368 kg/jam

  6

  4 F = F = 0,0368 kg/jam NaOH NaOH

  6

  3 Metanol : F = 19 × F = 19 × 141,5894 = 2690,1986 kg/jam Metanol Stirena Oksida

  6

  5 F = F = 2690,1986 kg/jam Metanol Metanol

  Neraca Massa Total :

  6

  3

  4

5 F = F + F + F = 141,5894 + 0,0368 + 2690,1986 = 2931,8248 kg/jam

  Tabel LA.1 Neraca Massa Mixer Liquid Feed (M-101)

  Alur Masuk Alur Keluar Alur 3 Alur 4 Alur 5 Alur 6 Komponen F N F N F N F N (kg/jam (kmol/jam) (kg/jam) (kmol/jam) (kg/jam) (kmol/jam) (kg/jam) (kmol/jam) C H 8 8

  • O
  • - - - 141,5894 1,1784

  141,5894 1,1784 0,0368 0,0009 0,0368 - NaOH 0,0009 - 3 - - - - CH OH 2690,1986 83,9596 2690,1986 83,9596 Total 2831,8248 2831,8248

  LA.2 Mixer Hydrogenation Feed (M-103) NaOH (9)

  Hidrogen (10) Stirena oksida

  Mixer Hydrogenation Feed Metanol M-103 Hidrogen NaOH

  (7) Stirena oksida Metanol

  Dalam mixer ini terjadi pencampuran antara stirena oksida, natrium hidroksida, metanol dan hidrogen.

  Neraca Massa Komponen:

  10

  7

  6 Stirena oksida : F = F = F = 141,5894 kg/jam Stirena oksida Stirena oksida Stirena oksida

  10

  7

  6 NaOH : F = F = F = 0,0368 kg/jam NaOH NaOH NaOH

  10

  7

  6 Metanol : F = F = F = 2690,1986 kg/jam Metanol Metanol Metanol

  10

  9

  8 Hidrogen : F = F = F = 2,8506 kg/jam Hidrogen Hidrogen Hidrogen Neraca Massa Total:

  10

  7

9 F = F + F =2831,8248 + 2,8506 = 2834,6754 kg/jam

  Tabel LA.2 Neraca Massa Mixer Hydrogenation Feed (M-103)

  Alur Keluar Alur Masuk Alur 7 Alur 9 Alur 10 Komponen F N F N F N (kg/jam (kmol/jam) (kg/jam) (kmol/jam) (kg/jam) (kmol/jam)

C H - - O 141,5894 1,1784 141,5894 1,1784

  8

  8

  • NaOH 0,0368 0,0009 0,0368 0,0009 CH
  • OH 2690,1986 83,9596 2690,1986 83,9596

3 H - 2,8506 1,4141 2,8506 1,4141 -

  2 2834,6754 Total 2834,6754

  LA.3 Fixed Bed Reactor (R-101) NaOH Stirena oksida

  (10)

Metanol

Hidrogen

  Fixed Bed Reactor R-101 2-Feniletanol

  (11) NaOH

Metanol

Hidrogen

  Dalam reaktor ini terjadi reaksi hidrogenasi stirena oksida menghasilkan 2 feniletanol. Reaksi hidrogenasi berlangsung pada temperatur 40 C dan tekanan 2,04 MPa (20 atm) dengan katalis Pd/C 1% sesuai dengan persamaan reaksi di bawah ini. Konversi reaksi = 100 % (Rode ,dkk., 2003).

  10 Basis = F = 141,5894 kg/jam Stirena oksida

  10

  141 , 5894

10 N = = 1,1784 kmol/jam

  =

  Stirena oksida

  120 , 1502

  10

  r = konversi × N = 1 × 1,1784 = 1,1784 kmol/jam

1 Stirena oksida

  Reaksi yang terjadi di dalam reaktor:

  • C H O H C H O

  8 8 (l) 2(g) →

  8 10 (l)

  • M 1,1784 1,4141 B 1,1784 1,1784 1,1784
  • S 0,2357 1,1784 Dimana: M = jumlah mol senyawa mula-mula (kmol) B = jumlah mol senyawa yang bereaksi (kmol) S = jumlah mol senyawa sisa setelah reaksi selesai (kmol) Neraca Massa Komponen:

  10 Stirena Oksida: F = 141,5894 kg/jam Stirena oksida

  10

  10 Hidrogen : F = N × Mr Hidrogen Hidrogen Hidrogen

  = 1,4141 × 2,0158 = 2,8506 kg/jam

  11

  10

  10 F = (N ) × Mr Hidrogen Hidrogen – N Stirena oksida Hidrogen

  = (1,4141

  • – 1,1784) × 2,0158 = 0,4751 kg/jam

  11 reaksi

  10

  2-Feniletanol : F = F = N × Mr

2-Feniletanol 2-Feniletanol Stirena oksida 2-Feniletanol

  = 1,1784 × 122,166 = 143,9649 kg/jam

  11

  10 NaOH : F = F = 0,0368 kg/jam NaOH NaOH

  11

  10 Metanol : F = F = 2690,1986 kg/jam Metanol Metanol

  Neraca Massa Total:

  11

10 F = F = 2834,6754 kg/jam

  Tabel LA.3 Neraca Massa Fixed Bed Reactor (R-101)

  Alur Keluar Alur Masuk Alur 10 Alur 11 Komponen F N F N (kg/jam (kmol/jam) (kg/jam) (kmol/jam)

  • C H O 141,5894 1,1784

  8

8 NaOH 0,0368 0,0009 0,0368 0,0009

  CH OH 2690,1986 83,9596 2690,1986 83,9596

3 H 2,8506 1,4141 0,4751 0,2357

  2

  • C H O

  143,9649 1,1784

  8

  10

  2834,6754 Total 2834,6754

  LA.4 Knock Out Drum (FG-201) (12) Hidrogen 2-Feniletanol

  (11) Knock Out

  NaOH Drum

  Metanol FG-201 Hidrogen 2-Feniletanol

  (13) NaOH Metanol

  Pada drum ini digunakan untuk memisahkan gas hidrogen dari campuran. Semua gas hidrogen pada alur 12 akan terpisah pada knock-out drum ini.

  Neraca Massa Komponen:

  12

  11 Hidrogen : F = F = 0,4751 kg/jam Hidrogen Hidrogen

  13

  11

  2-Feniletanol : F = F = 143,9649 kg/jam

2-Feniletanol 2-Feniletanol

  13

  11 NaOH : F = F = 0,0368 kg/jam NaOH NaOH

  13

  11 Metanol : F = F = 2690,1986 kg/jam Metanol Metanol

  Neraca Massa Total:

11 F = 2834,6754 kg/jam

  12

  12 F = F = 0,4751 kg/jam Hidrogen

  11

  12

  13 F = F + F

  13

  11

  12 F = F = 2690,1986

  • – F – 0,4751 = 2834,2003 kg/jam

  Tabel LA.4 Neraca Massa Knock Out Drum (FG-201)

  Alur Keluar Alur Masuk Alur 13 Alur 11 Alur 12 Komponen F N F N F N (kg/jam (kmol/jam) (kg/jam) (kmol/jam) (kg/jam) (kmol/jam) NaOH

  • 0,0368 0,0009 0,0368 0,0009
  • CH OH 2690,1986 83,9596 2690,1986 83,9596

  3

  • H 0,4751 0,2357 0,4751 0,2357

  2

  • C H O 143,9649 1,1784 143,9649 1,1784

  8

  10 2834,6754 Total 2834,6754

  LA.5 Mixing Point Hidrogen (M-102) (14) Hidrogen (8)

  (1)

Hidrogen

Mixing Point

  Hidrogen Hidrogen M-102

  Neraca Massa Komponen:

  8

  9 Hidrogen : F = F = 2,8506 kg/jam Hidrogen Hidrogen

  14 F = 0,4751 kg/jam Hidrogen

  1

  14

  8 F + F = F Hidrogen Hidrogen Hidrogen

  1

  8

  14 F = F - F = 2,8506 Hidrogen Hidrogen Hidrogen – 0,4751 = 2,3755 kg/jam

  Tabel LA.5 Neraca Massa Mixing Point Hidrogen (M-102)

  Alur Keluar Alur Masuk Alur 8 Alur 1 Alur 14 Komponen F N F N F N (kg/jam (kmol/jam) (kg/jam) (kmol/jam) (kg/jam) (kmol/jam)

H 2,3755 1,1784 0,4751 0,2357 2,8506 1,4141

  2 2,8506 Total 2,8506

  LA.6 Tray Distillation Tower (TD-201)

  Adapun kolom destilasi ini digunakan untuk memisahkan CH OH (metanol) dari

  3 produk 2-Feniletanol berdasarkan perbedaan titik didih.

  2-Feniletanol Metanol (19) 2-Feniletanol

  (15) NaOH Metanol

Kolom

  

Destilasi

TD-201

(23) 2-Feniletanol

  NaOH Metanol

15 Alur Umpan Masuk F

  15 -1 F 2690,1986 kg.jam metanol

  15 N = = = 83,9596 kmol/jam metanol -1 M metanol 15 -1 r 32,0416 kg.kmol F 0,0386 kg.jam NaOH

  15 N = = =0,0009 kmol/jam NaOH

  • -1 M NaOH r 39,9969 kg.kmol
  • 15 F -1 2-Feniletanol 143,9649 kg.jam

    15 N = = =1,1784 kmol/jam

    • -1

      2-Feniletanol M 2-Feniletanol r 122,166 kg.kmol 15 N 83,9596 metanol

      15 X = = = 0,9862 15 15 metanol N +N 83,9596+0,0009 metanol 2-Feniletanol

      15

      15 X =1 -X = 1

    • – 0,9862= 0,0138

      air metanol

      15

      15

      15 F = F + F metanol 2-Feniletanol

      = 2690,1986 + 143,9649 = 2834,1635 kg/jam

      15

      15

      15 Feed = N = N + N metanol 2-Feniletanol

      = 83,9596 + 1,1784 = 85,138 kmol/jam X = 0,9862

      F

      Diinginkan, X = 0,9995

      D

      X = 0,0005

      w Neraca mol total F.X = D.X + W.X

      F D w

      85,138 . 0,9862 = D. 0,9995 + (85,138

    • – D) . 0,0005 D = 84,001 kmol/jam W = F = 1,137 kmol/jam
    • – D

    19 Alur Keluar Destilat F

      19 N = X . D = 83,959 kmol/jam D metanol

      19 N = (1 - X ) . D = 0,042 kmol/jam D

    2-Feniletanol

    • 1 -1

      19 F = 83,959 kmol.jam . 32,0416 kg.kmol = 2690,1804 kg/jam metanol 19 -1 -1

      F = 0,042 kmol.jam . 122,166 kg.kmol = 5,131 kg/jam

      2-Feniletanol

      23 Alur Keluar Bottom F

      23 N = X . W = 0,0006 kmol/jam W metanol

    23 N = (1 ) . W = 1,1364 kmol/jam

    • – X W

      2-Feniletanol 23 -1 -1

      F = 0,0006 kmol.jam . 32,0416 kg.kmol = 0,0182 kg/jam

      metanol 23 -1 -1

      = 1,1364 kmol.jam . 122,166 kg.kmol = 138,8339 kg/jam F

    2-Feniletanol

      Tekanan Uap 3628,27

      Metanol : ln ............................................. (1) = 16,5785 +

    • 239,5

      (Smith, 2005)

      317,2 89904,2 76,3

      2-Feniletanol : ln ln ) ............................... (2) = − − ⁡(

      298,15 . ( )

      R = 8,31447 J/K.mol (Emel’yanenko, 2007)

      Penentuan titik gelembung (bubble point) umpan : Tekanan uap ditentukan dengan persamaan (1) dan (2).

      a. Menghitung temperatur jenuh masing masing komponen

      sistem sat

      Asumsi P = P = 760 mmHg = 101,325 kPa

      metanol sat sistem

      P = P = 760 mmHg = 101,325 kPa

      2-Feniletanol sat

      T = 490,0813 K

      2-Feniletanol sat

      T = 337,8489 K

      metanol

      b. Menghitung T rata-rata

      Zat Xi T

      2-Feniletanol (a) 0,9862 490,0813 Metanol (b) 0,0138 337,8489

      

      T rata-rata = Xi . Ti = 339,956 K

      c. Menghitung harga  pada T rata-rata

      AB Zat T Pi

      2-Feniletanol (a) 339,956 0,1706 Metanol (b) 339,956 110,0141

      Pa

       = = 0,001551

      AB Pb sat

      d. Menghitung P

      b P 101,325 sat

      P = = =102,745 kPa

      b X . a AB+ b X 0,9862 x 0,001551+ 0,0138 α sat e. Menghitung T dari P dari persamaan (1). b o

      Dari hasil iterasi, didapatkan bahwa harga T = 338,2033 K = 65,0533 C

      Penentuan titik gelembung (bubble point) bottom :

      a. Menghitung temperatur jenuh masing masing komponen

      sat sistem

      Asumsi P = P = 760 mmHg = 101,325 kPa

      metanol sat sistem

      P = P = 760 mmHg = 101,325 kPa

      2-Feniletanol sat

      T = 490,0813 K

      2-Feniletanol sat

      T = 337,8489 K

      metanol

      b. Menghitung T rata-rata

      Zat Xi T

      2-Feniletanol (a) 0,9995 490,0813 Metanol (b) 0,0005 337,8489

      

      T rata-rata = Xi . Ti = 490,0052 K c. Menghitung harga pada T rata-rata 

      AB Zat T Pi

      2-Feniletanol (a) 490,0052 101,1224 Metanol (b) 490,0052 5464,607

      Pa

      = = 0,018505 

      AB Pb sat

      d. Menghitung P

      b P 101,325 sat

      P = = =5334,098 kPa

      b X . a α AB+ b X 0,9995 x 0,018505+ 0,0005 sat

      e. Menghitung T dari P dari persamaan (1).

      b o

      Dari hasil iterasi, didapatkan bahwa harga T = 489,6257 K = 215,4757 C

      Penentuan titik embun (dew point) destilat :

      a. Menghitung temperatur jenuh masing masing komponen

      sistem sat

      Asumsi P = P = 760 mmHg = 101,325 kPa

      metanol sat sistem

      P = P = 760 mmHg = 101,325 kPa

      2-Feniletanol sat

      T = 490,0813 K

      2-Feniletanol sat

      T = 337,8489 K

      metanol

      a. Menghitung T rata-rata

      sat i

      P P i i . . Y Y i i = =

      X X i i . . P P

      sat i

      K a r e n a d i a s u m s i k a n P i = P , m a k a X i = Y i

      K a r e n a d i a s u m s i k a n P i = P , m a k a X i = Y i Zat Yi T

      2-Feniletanol (a) 0,0005 490,0813 Metanol (b) 0,9995 337,8489

      

      T rata-rata = Yi . Ti = 337,9251 K

      b. Menghitung harga pada T rata-rata 

      AB Zat T Pi

      2-Feniletanol (a) 337,9251 0,1489 Metanol (b) 337,9251 101,6286

      Pa

      = = 0,00146475 

      AB Pb sat

      c. Menghitung P

      a sat

      P =P(Y +Y . )=101,325 (0,0005+0,9995.0,00146475)=0,199 kPa

      a A B α AB sat

      d. Menghitung T dari P dari persamaan (2)

      b o

      Dari hasil iterasi, didapatkan bahwa harga T = 342,29 K = 69,14 C

      o

      Umpan masuk pada temperatur 83,78

      C, sehingga 0< q <1, sebagian umpan berupa uap, dengan Yf = 0,9975 dari persamaan (1).

      Perhitungan Reflux minimum

      Xd - Yf 0,9995-0,9975 Rm = =

      Yf - Xf 0,9975-0,9862 Rm =0,17634

      Persamaan Fenske untuk mencari jumlah plat minimum

      (1 ) 0,9975. (1

      − − 0,9862) .

      = = = 5,60027

      (1 ) 0,9862. (1 − − 0,9975) .

      0,9995 0,9995 log log

      ⁡ ⁡

      0,0005 0,0005

    • 1 = = = 8,823237 log log 5,60027

      ∝ Dan 1,2 < R/Rm < 1,5, sehingga dengan metode Gilliland, diperoleh hubungan rasio refluks dan jumlah plate sebagai berikut

      

    Hubungan Rasio Refluks dan Jumlah Plate

    R (R-R )/(R+1) [(n+1)-(n +1)]/(n+2) n m m

      0,2116 0,0291 0,6 7,5232 0,2293 0,043 0,58 7,6023 0,2469 0,0565 0,55 7,701 0,2645 0,0697 0,53 7,7556

      D D i i p p e e r r o o l l e e h h : : R R = = , ,

      2

      2

      1

      1

      1

      1

      6

      6

      n = 7 ,

      5

      2

      3

      2

      n = 7 ,

      5

      2

      3

    2 J u m l a h p i r i n g t e o r i t i s =

      7 ,

      5

      2

      3

      2 + 1 r e b o i l e r

      J u m l a h p i r i n g t + e o r i t i s = 7 ,

      5

      2

      3

      2 1 r e b o i l e r

      E E f f i i s s i i e e n n s s i i p p i i r r i i n n g g = =

      9

      9 % % , , m m a a k k a a j j u u m m l l a a h h p p i i r r i i n n g g y y a a n n g g s s e e b b e e n n a a r r n n y y a a = =

      7

      7 , ,

      5

      5

      2

      2

      3

      3

      2

      2 / / , ,

      9

      9 = =

      8 , ,

      8

      3

      3

      5

      5

      9

      9

      2

      2

      = 8 p i r i n g .

      = 8 p i r i n g .

      E E s s t t i i m m a a s s i i f f e e e e - - d d p p l l a a t t e e a a t t a a u u p p l l a a t t u u m m p p a a n n d d e e n n g g a a n n m m e e t t o o d d e e K K i i r r k k b b r r i i d d e e

      

    2

    N

      X W

      X

      e HF LW

      log = 0,206 log N

      X D

      X

      s LF HD

      2 N 0,0005 0,5168 0,00013 e

      log = 0,206 log N 0,0005 38,1823 0,0019

      s

      N

      e

      log = -0,76658 N

      s

      N

      e

      = 0,171165 N

      s

      Ne + Ns = 0,171165 Ns + Ns = N 1,171165 Ns =

      8 Ns = 6,8308 ≈ 7

      Ne + Ns = N Ne + 7 = 8 Ne = 1

      Feed tray adalah tray ke-1 dari puncak kolom destilasi

      Tabel LA.6 Neraca Massa Tray Distillation Tower (TD-201)

      Alur Keluar Alur Masuk Alur 23 Alur 15 Alur 19 Komponen N

      

    F N F N F

    (kmol/jam)

      

    (kg/jam (kmol/jam) (kg/jam) (kmol/jam) (kg/jam)

    C H O 143,9649 1,1784 5,1310 0,0420 138,8339 1,1364

      8

    10 CH OH 2690,1986 83,9596 2690,1804 83,9590 0,0182 0,0006

      3

    • NaOH 0,0368 0,0009 0,0368 0,0009 - 2834,2003 Total 2834,2003

      LA.7 Kondensor (E-202) Metanol (17) 2-Feniletanol

      (19) Metanol (18) Metanol

      Kondensor

    2-Feniletanol

      2-Feniletanol E-202

      Ln = 0,2116 D = 0,2116. (84,001 kmol/jam) = 17,7757 kmol/jam Vn = Ln + D = 1,2116 D = 1,2116. (84,001 kmol/jam) = 101,7766 kmol/jam Lm = Ln + F = 17,7757 + 85,1380 = 102,9136 kmol/jam

    • – 1,137
    • – X

      metanol

      ) . Vn = (0,0005 . 101,7766 kmol/jam) x 122,166 kg/kmol

      1

      = 5,131 kg/jam Tabel LA.7 Neraca Massa Kondensor (E-202)

      Komponen Alur Masuk Alur Keluar Alur 17 Alur 18 Alur 19 F N F N F N (kg/jam (kmol/jam) (kg/jam) (kmol/jam) (kg/jam) (kmol/jam) C

      8 H

      10 O 6,2168 0,0509 1,0858 0,0089 5,131 0,042 CH

      3 OH 3259,4560 101,7268 589,2756 17,7668 2690,1804 83,9590 Total 3265,6728 3265,6728

      LA.8 Reboiler E-203 Reboiler

      E-203 (22) (23) (21)

      2-Feniletanol Metanol NaOH 2-Feniletanol

      Metanol NaOH 2-Feniletanol Metanol NaOH

      Alur 21

      F

      21

      = (1

      = F

      metanol

      15

      metanol

      18

      = 2690,1986 + 569,2756 = 3259,4742 kg/jam F

      2-Feniletanol

      21

      = F

      2-Feniletanol

      15

      2-Feniletanol

      18

      17 metanol

      17

      = 143,9649 + 1,0858 = 145,0507 kg/jam

      18

      Vm = Lm - W = 102,9136

      = 101,7766 kmol/jam

      Alur 18

      F

      metanol

      18

      = X

      18 metanol

      . Ln x M

      r

      metanol = (0,9995. 17,7757 kmol/jam) x 32,0416 kg/kmol

      = 589,2756 kg/jam F

      2-Feniletanol

      = (1

      2-Feniletanol

      18 metanol

      ) . Ln x M

      

    r 2-Feniletanol

      = (0,0005. 17,7757 kmol/jam) x 122,166 kg/kmol = 1,0858 kg/jam

      Alur 17

      F

      metanol

      17

      = X

      17 metanol

      . Vn x M

      r

      metanol = (0,9995 . 101,7766 kmol/jam) x 32,0416 kg/kmol = 2690,1804 kg/jam

      F

    • – X
      • F
      • F

    • 2 −
      • F
        • – 0,0182 = 3259,4560 kg/jam

    • F
      • – 138,8339 = 6,2168 kg/jam F
        • 2 −
        • F

      ( 23 + 223

      )

      (

      22

      22

      ) = 0,0368/(0,0182 + 138,8339) x (3259,4560 + 6,2168) = 0,8658 kg/jam

      Tabel LA.8 Neraca Massa Reboiler E-203

      Komponen Alur Masuk Alur Keluar Alur 21 Alur 22 Alur 23 F N F N F N (kg/jam (kmol/jam) (kg/jam) (kmol/jam) (kg/jam) (kmol/jam) C

      8 H

      10 O 145,0507 1,1873 6,2168 0,0509 138,8339 1,1364 CH

      3 OH 3259,4742 101,7263 3259,4560 101,7258 0,0182 0,0006 NaOH 0,9026 0,0226 0,8658 0,0216 0,0368 0,0009

      Total 3405,4275 3405,4275 LA.9 Mixer Metanol (M-104)

      Metanol Mixing Point

      Metanol M-104 (20) (5)

      (2) Metanol Metanol

      F

      5 Metanol

      = 2690,1986 kg/jam F

      20 Metanol

      = 2690,1804 kg/jam F

      2 Metanol

      20 Metanol

      = F

      5 Metanol

      F

      2 Metanol

      = F

      5 Metanol – F

      20 Metanol

      = 23

      NaOH

      22

      = 145,0507

      F

      NaOH

      21

      = 23

      ( 23 + 223

      )

      (

      21

      21

      ) = 0,0368/(0,0182 + 138,8339) x (3259,4742+145,0507) = 0,9026 kg/jam

      Alur 22

      F

      metanol

      22

      = F

      metanol

      21

      metanol

      23

      = 3259,4742

      F

      2-Feniletanol

      22

      = F

      2-Feniletanol

      21

      2-Feniletanol

      23

      = 2690,1986

    • – 2690,1804 = 0,0182 kg/jam
    Tabel LA.9 Neraca Massa Mixer Metanol (M-104)

      Komponen Alur Masuk Alur Keluar Alur 2 Alur 20 Alur 5 F N F N F N (kg/jam (kmol/jam) (kg/jam) (kmol/jam) (kg/jam) (kmol/jam) CH

    3 OH 0,0182 0,0006 2690,1804 83,9590 2690,1986 83,9596

      Total 2690,1986 2690,1986

      

    LAMPIRAN B

    PERHITUNGAN NERACA PANAS

      Kapasitas Produksi : 138,8889 kg/jam Basis perhitungan : 1 jam operasi Waktu operasi : 300 hari / tahun ; 24 jam / hari Satuan operasi : kg/jam

      o

      Suhu referensi : 25 C (298,15 K) Neraca panas ini menggunakan rumus-rumus perhitungan sebagai berikut: Persamaan untuk menghitung kapasitas panas (Reklaitis, 1983):

      2

    3 Cp = a + bT + cT + dT

      Jika Cp adalah fungsi dari temperatur maka persamaan menjadi: T 2

      b

      2 2 c

      

    3

    3 d

      4

      4 CpdTa ( TT )  ( TT )  ( TT )  ( TT )

      2

      1

      2

      1

      

    2

      1

      2

      1  T 1

      2

      3

      4 Untuk sistem yang melibatkan perubahan fasa persamaan yang digunakan adalah: T T T 2 b 2 CpdTCp dT   HCp dT 1 VI v T T Tb    1 1 Perhitungan energi untuk sistem yang melibatkan reaksi: T T 2 2

      dQ r H T N CpdT N CpdT   ( )   r out in

        dt T T 1 1 B.1 Data Perhitungan Cp

      Tabel LB.1 Nilai Konstanta a, b, c dan d untuk Perhitungan Cp Cairan Komponen a b c d

      CH OH -2,5825E+02 3,3582 -1,1638E-02 1,4052E-05

      3 H O 1,8296E+01 4,7112E-01 -1,3387E-03 1,3142E-06

      2 Sumber : (Reklaitis, 1983)

      2

    3 Cp = a + bT + cT + dT [J/mol K]

      T 2

      b c d

      2

      2

      

    3

      3

      4

      4

      ( ) ( ) ( ) ( )

      CpdTa TTTTTTTT

      2

      1

      2

      1

      

    2

      1

      2

      1  T 1

      2

      3

      4

    3 OH 3,4492E+01 -2,9188E-02 2,8684E-04 -3,125E-07 1,0983E-10

    • dT
    • eT

      Tabel LB.3 Kontribusi Gugus Kapasitas Panas Cairan Gugus Harga (kJ/(kmol.K)

      2

      3

      1

      

    3

      2

      2

      1

      2

      2

      1

      22 (ring)

      (ring)

      1

      12 (ring)

      18 (ring)

      26 30,4 44,8

      35 Sumber : (Reid ,dkk., 1987) Cp C

      8 H

      8 O = 5 × (ring) + 1 × (ring) + 1 × (ring) + 1 ×

      Cp C

      8 H

      10 O = 5 × (ring) + 1 × (ring) + 2 × + 1 ×

      = 5 × 22 + 1 × 12 + 2 × 30,4 + 1 × 44,8 = 227,6 kJ/kmol.K

      4

      4

                T T

      

    T T

    c T T b

      = a + bT + cT

      2

      3

      4

      [J/mol. K]

      

      2

      T T e T T d

      T T a dT Cp g 2 1

      1,7639E+01 6,7005E-02 -1,3148E-04 1,0588E-07 -2,9180E-11 Sumber : (Reklaitis, 1983) C

      ) (

      2

      H

      CH

      Tabel LB.2 Nilai Konstanta a, b, c, d dan e untuk Perhitungan Cp Gas Komponen a b c d e

      5

      1

      5

      pg

    2 B.2 Estimasi Cp Cairan dengan Metode Chueh dan Swanson

      5 ) (

      4 ) (

      3 ) (

      2 ) (

    • 1 × (ring) = 5 × 22 + 1 × 12 + 1 × 18 + 1 × 35 + 1 × 26 = 201 kJ/kmol.K
    • -

      -

      e

      n

      e

      n

      n

      g

      g

      a

      a

      n

      r

      d

      r

      u

      u

      m

      m

      u

      u

      s

      s

      e

      d

      :

      J

      e

      t

      t

      o

      o

      d

      d

      e

      e

      J

      k

      o

      o

      b

      b

      a

      a

      c

      c

      k

      :

      i g g u u g g u u s s n n y y a a d d a a p p a a t t d d i i l l i i h h a a t t p p a a d d a a t t a a b b e e l l d d i i b b a a w w a a h h i i n n i i . .

      m

      k

      o

      i

      k

      d

      a

      ,

      n

      d

      a

      m

      t

      k

      i

      ;

      d

      ,

      ,

      1

      )

      9

      n

      R

      H

      2

      o o f f =

      =

      6

      6

      8

      8

      ,

      ,

      2

      9

      r

      9

      s

      n

      u

      .

      b

      H

      i

      (

      e

      m

      8

      m

      e

      e

      s

      s

      t

      t

      i

      i

      m

      a

      n

      a

      s

      s

      i

      i

      ∆ ∆ H

      H

      o o f f

      (

      n

      a

      k

      h

      B.3 Perhitungan Estimasi

      ∆H

      f(298) (kJ/mol) P

      P

      e

      e

      r

      r

      h

      i

      a

      i

      t

      t

      u

      u

      n

      n

      g

      g

      (

      k

      n

      u

      m

      e

      e

      n

      n

      g

      g

      g

      g

      u

      n

      n

      n

      a

      a

      k

      k

      a

      a

      n

      m

      n

      J

      1 )

      J .

      .

      m

      m

      

    o

      o

      

    l

      l

      1

      )

      a

      d

      d

      e

      e

      n

      n

      g

      g

      a

      7

      7

      b

      P

      e

      e

      m

      m

      b

      e

      s

      e

      n

      n

      t

      t

      u

      P

      s

      k

      s

      u

      g

      g

      u

      u

      s

      P

      a

      P

      a

      a

      n

      n

      a

      u

      k

      G

      3 OH 0,564 512,6 80,97

      4

      5

      5 D D a a t t a a P P e e r r h h i i t t u u n n g g a a n n N N i i l l a a i i P P a a n n a a s s L L a a t t e e n n Senyawa w Tc (K) Pc (bar)

      T boiling (°C)

      T boiling (K)

      CH

      65 338,15 C

      10 O = 5 × (ring) + 1 × (ring) + 2 × + 1 ×

      8 H

      10 O 0,603 751 44,7 216,93 490,08 ( ( S S m m i i t t h h , ,

      2

      2

      1

      1 ) )

      = 5 × 2,09 + 1 × 46,43 + 2 × -20,64 + 1 × -208,04 = -124,15 kJ/mol B B . .

      8 H

      a

      (ring) -26,8

      a

      n

      n Gugus Harga (kJ/(mol)

      (ring) 2,09

      (ring) 46,43

      (ring) 8,67

      ∆H

      C

      o f(298)

      C

      8 H

      8 O = 68,29 + (5 × (ring) + 1 × (ring) + 1 × (ring) +

      1 × + 1 × (ring) = 68,29 + ( 5 × 2,09 + 1 × 46,43 + 1 × 8,67 + 1 × -138,16 + 1 × -20,64) = -31,12 kJ/mol

      ∆H

      o f(298)

      

    u

      

    G

      8

      R

      o

      i

      n

      t

      e

      r

      i

      k

      j j (

      b

      ∆ ∆

    H

      u

      j j .

      s

      d

      ,

      i

      i

      )

      9

      ,

      1

      d

      ,

      ;

      a

      m

      k

      a

      k

      n

      d

      n

      ∆ ∆ H

      i

      i

      n

      n

      t

      t

      r

      r

      i

      o

      b

      b

      u

      u

      s

      s

      i

      o

      4 K K

      T

      e

      T

      a

      a

      b

      b

      e

      l

      4

      l

      L

      L

      B

      B .

      .

    • 20,64
    • 208,04
    • 138,16 Sumber : (Reid ,dkk., 1987)

    4 N N i i l l a a i i P P a a n n a a s s L L a a t t e e n n T T a a b b e e l l L L B B . .

      R = ,

      8

      3

      1 4 k J / m o l K

      R = ,

      8

      3

      1 4 k J / m o l K

      H v l = 1 ,

      9

      3 R . T c [ T b r ( l n [ P c / 1 ,

      1

      3

      2 5 ] - 1 ) / b ] - ( ,

      9

      3 T r )

      H v l = 1 ,

      9

      3 R . T c [ - T b r ( l n [ P c / 1 ,

      1

      3

      2 5 ] 1 ) / ( ,

      9

      3 T b r ) ]

    • T T b b = = T T b b o o i i l l i i n n g g ( ( K K ) ) ( ( D D a a u u b b e e r r t t , ,

      ∆ ∆

      1

      1

      9

      9

      8

      8

      5

      5 ) ) LB.1 Heater (E-101)

      

    Saturated Steam

    o

      230

      C, 27,61 atm

    Hidrogen Hidrogen

      8

      9 o o

      31,67

    C, 20 atm

      40 C, 20 atm

    Kondensat

    o

      230

      C, 27,61 atm LB.1.1 Panas Masuk

      Tabel LB.6 Perhitungan Panas Masuk Heater (E-101)

      304 , 82 304 ,

      82

    8 N

      8 i

      Q = N .

      Cp dT Cp dT i i

       

      Komponen (i)

      298 , 15 298 ,

      15

      (kmol/jam) (kJ/mol) (kJ/jam)

      Hidrogen 1,4141 190,4253 269,285 Q = 269,285

      in LB.1.2 Panas Keluar

      Tabel LB.7 Perhitungan Panas Keluar Heater (E-101)

      313 , 15 313 ,

      15

    9 N

      9 i

      Q = N .

      Cp dT Cp dT i i

       

      Komponen (i)

      298 , 15 298 ,

      15

      (kmol/jam) (kJ/mol) (kJ/jam)

      Hidrogen 1,4141 429,0552 606,7373 Q = 606,7373

      out

      Panas yang dibutuhkan (dQ/dT): dQ/dT = Q

      out in

    • – Q

      = 606,7373

    • – 269,285 = 337,4522 kJ/jam

      Massa steam yang diperlukan: Steam yang digunakan adalah saturated steam dengan kondisi:

      o

      Suhu : 230 C Tekanan : 27,61 atm

      o

      C) : 1811,7 kJ/kg λ (230

      dQ / dt

      m =  ( 230 C ) 337 , 4522

      = 1811 ,

      7 = 0,1863 kg/jam

      LB.2 Heater (E-102) Saturated Steam o

      230

      C, 27,61 atm Metanol Metanol Stirena Oksida

      Stirena Oksida

      6

      

    7

    NaOH NaOH o o

      40 C, 1 atm

      30 C, 1 atm Kondensat o

      230

    C, 27,61 atm

      LB.2.1 Panas Masuk

      Tabel LB.8 Perhitungan Panas Masuk Heater (E-102)

      303 , 15 303 ,

      15

      6

      6 N i

      Q = N .

      Cp dT Cp dT i i

       

      Komponen (i)

      298 , 15 298 ,

      15

      (kmol/jam) (kJ/mol) (kJ/jam)

      Metanol 83,9596 406,5336 34132,3837 Stirena Oksida 1,1784 1005 1184,3288

      NaOH 0,0009 235,85 0,2171 Q = 35316,9296

      in

      LB.2.2 Panas Keluar

      Tabel LB.9 Perhitungan Panas Keluar Heater (E-102)

      313 , 15 313 ,

      15

    7 N

      7 i

      Q = N .

      Cp dT Cp dT i i

       

      Komponen (i)

      298 , 15 298 ,

      15

      (kmol/jam) (kJ/mol) (kJ/jam)

      Metanol 83,9596 1233,1418 103534,0433 Stirena Oksida 1,1784 3015 3552,9865

      NaOH 0,0009 707,55 0,6512 Q = 107087,6811

      out

      Panas yang dibutuhkan (dQ/dT): dQ/dT = Q

      out – Q in

      = 107087,6811

    • – 32316,9296 = 71770,7514 kJ/jam

      Massa steam yang diperlukan: Steam yang digunakan adalah saturated steam dengan kondisi:

      o

      Suhu : 230 C Tekanan : 27,61 atm

      o

      C) : 1811,7 kJ/kg λ (230

      dQ / dt

      m =  ( 230 C ) 71770 , 7514

      = 1811 ,

      7 = 39,6151 kg/jam

      LB.3 Fixed Bed Reactor (R-101) Metanol Air Pendingin

      Stirena Oksida 10 o

      25 C NaOH Hidrogen o

      40 C, 20 atm Metanol 11 2-Feniletanol NaOH Air Pendingin o Hidrogen

      40 C o

      40 C, 20 atm

      LB.3.1 Panas Masuk

      Tabel LB.10 Perhitungan Panas Masuk Fixed Bed Reactor (R-101)

      313 , 15 313 ,

      15

    10 N

      10 i

      Q = N .

      Cp dT Cp dT i i

       

      Komponen (i)

      298 , 15 298 ,

      15

      (kmol/jam) (kJ/mol) (kJ/jam)

      Metanol 83,9596 1233,1418 103534,0433 Stirena Oksida 1,1784 3015 3552,9865

      NaOH 0,0009 707,55 0,6512 Hidrogen 1,4141 429,0552 606,7373

      Q = 107694,4183

      in LB.3.2 Panas Keluar

      Tabel LB.11 Perhitungan Panas Keluar Fixed Bed Reactor (R-101)

      313 , 15 313 ,

      15

      11

      11 N i

      Q = N .

      Cp dT i i Cp dT  

      Komponen (i)

      298 , 15 298 ,

      15

      (kmol/jam) (kJ/mol) (kJ/jam)

      Metanol 83,9596 1233,1418 103534,0433 NaOH 0,0009 707,55 0,6512

      2-Feniletanol 1,1784 3414 4023,1827 Hidrogen 0,2357 429,0552 101,1229

      Q = 107659,0002

      out LB.3.3 Panas Reaksi

      Reaksi hidrogenasi di dalam Fixed Bed Reactor: C H O H H O +

      8 8 (l) 2(g) → C

      8 10 (l)

      r = konversi x N

      1 stirena oksida

      r = 1 x 1,1784 = 1,1784 kmol/jam

      1 o

      Panas reaksi yang terjadi pada 25 C dan 1 atm:

      o o o

      produk- reaktan] ∆Hr (25

      C) = [∆H f ∆H f

      o o o

      C H O - C H O H ] = [∆H f

      8 10 ∆H f

      8 8 – ∆H f

      2

      = [(-124,15) - (-31,12) - (0)] = -93,03 kJ/mol = -93030 kJ/kmol

      313 ,

    15 313 ,

      15

         

      o o

          C)+ + -

      Cp dT Cp dT

      ∆Hr (40