5. VPEG Project Creation IOM

Engineering Course

CREATI N G N EW PROJECT

PT. Yo ko g a wa Indo ne sia
Wisma Aldiron Dirgantara 2nd floor, suite 202-209
Jl. Jend. Gatot Subroto Kav.72 Jakarta 12780
Phone : 021-799 0102, Fax : 021-799 0070

Engineering Work Flow

CS3KEG- Proj ect Creat ion

Start
Start System View

Step 1: Project Creation
• Create necessary folders for target system

Step 2: Defining Project Common Item
• Define security function

• Define operation marks

Step 3: Defining FCS Control Functions
• Define FCS station configuration
• Define Process I/O modules
• Define Software I/O
• Define Messages
• Define Regulatory Control Functions
• Define Sequence Control Functions

Step 4: Defining HIS Control Functions
• Define HIS station configuration
• Define HIS constants
• Define Function Keys assignment
• Scheduler Function
• Trend Recording Functions
• Define Sequence Message
• Define User-defined windows
• Define Help Dialog


Step 5: Conducting Test Function
• Run a Virtual Test Function
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Training Center – Technical Support Group

Page B4

Engineering Work Flow
Specification Review
Review the I/O list, process control
methods and necessary hardware.
Basic Design
Using organized and structured
windows to realize the desired control
functions (regulatory control, sequence
control and unit supervision) and the
operation and monitoring functions.

Detailed Design
Design detailed items (program

configuration, creation of data list) for
the regulatory control, sequence
control, unit supervision and the
operation and monitoring windows
according to the basic design.
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Training Center – Technical Support Group

CS3KEG- Proj ect Creat ion

Engineering Work Flow
System Generation
Construct a system using various
builders based on the basic design and
detailed design.
Unit Test
Check the control loop operation as well
as the operation and monitoring
windows by using the virtual test
function.


Integration Test
Using the actual FCS, check the overall
validity of functions and execution
timings that were checked individually
through the unit test.

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Training Center – Technical Support Group

CS3KEG- Proj ect Creat ion

Engineering Work Flow
Start Up
Install and wire the target machine,
carry out test operation and then
normal operation.
Maintenance
Back up engineering data, inspect
hardware, etc.


Expansion and Modification
Expand the station, as well as add and
change functions.
Review the I/O list, process control
methods and necessary hardware.

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Training Center – Technical Support Group

CS3KEG- Proj ect Creat ion

Proj ect Creat ion

CS3KEG- Proj ect Creat ion

Pr oj e ct ’ s At t r ibu t ion Ut ilit y

I n t h e Yok oga w a Ce n t u m M e n u se le ct
“Pr oj e ct ’s At t r ibu t ion Ut ilit y”


Click
Click

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Training Center – Technical Support Group

Proj ect Creat ion

CS3KEG- Proj ect Creat ion

Pr oj e ct ’ s At t r ibu t ion Ut ilit y

A

B

D

C


E

F

A.

Pr oj e ct n a m e
Shows t he proj ect s t hat have been
regist ered.

B.

Loca t ion
Shows t he locat ion/ direct ory w here
t he proj ect file reside

C.

Pr oj e ct At t r ibut e

Shows t he at t ribut e of t he
regist ered proj ect s.

D.

Re gist e r
But t on used t o regist er new
proj ect s.

E.

Cha nge
But t on used t o change proj ect ’s
at t ribut e.

F.

D e le t e
But t on used t o rem ove proj ect s
regist rat ion inform at ion


G.

Ex it
But t on used t o finish/ exit proj ect
regist rat ion ut ilit y.

G

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Training Center – Technical Support Group

Proj ect Creat ion

CS3KEG- Proj ect Creat ion

Re gist e r in g Pr oj e ct D a t a ba se

Loca t e you r pr oj e ct da t a ba se file , folde r n a m e m u st
n ot con t a in spa ce .

Click
1

Select your proj ect
2
Proj ect nam e regist ered is
show n here

Select proj ect
at t ribut e *

3

* For act ive proj ect , select “ Current Proj ect ”
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Training Center – Technical Support Group

4

Proj ect Creat ion


CS3KEG- Proj ect Creat ion

Re gist e r in g Pr oj e ct D a t a ba se

Pr oj e ct h a s be e n
r e gist e r e d !

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Training Center – Technical Support Group

Proj ect Creat ion

CS3KEG- Proj ect Creat ion

Ch a n gin g Pr oj e ct D a t a ba se At t r ibu t e

Select / highlight t he
proj ect it s at t ribut e
you want t o change.
1

Select at t ribut e
3

4

2

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Training Center – Technical Support Group

5

Proj ect At t ribut e - Differences

CS3KEG- Proj ect Creat ion

D e fa u lt

Cur r e nt

Use r - de fine d

Cr e a t e d t h e fir st t im e w h e n t h e
Syst e m Vie w st a r t s

Ye s

-

-

Vir t u a l t e st w it h t h e FCS sim u la t or .

Ye s

Ye s but t a r ge t t e st

Ye s

Ye s bu t off lin e

Ye s bu t on lin e

No

Ca n be dow n loa de d t o H I S.

Ye s

Ye s

No

M u lt iple pr oj e ct s ca n be cr e a t e d in
Syst e m Vie w .

No

No

Ye s

Ca n be dow n loa de d t o t h e FCS of t he
t a r ge t syst e m

When any one of the FCS’s created in default project is successfully dow nloaded, the
attribute changes to a current project.

Page C1
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Training Center – Technical Support Group

PROJECT CREATI ON
To creat e a proj ect for t he first t im e, st art t he Syst e m Vie w .
Microsoft Windows
St art but t on

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Training Center – Technical Support Group

CS3KEG- Proj ect Creat ion

PROJECT CREATI ON

CS3KEG- Proj ect Creat ion

This m essage window
pops up if t here’s no a
proj ect regist ered. I t
will also pops up w hen
creat ing proj ect for t he
first t im e.
Respond by clicking
Ye s but t on.

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Training Center – Technical Support Group

PROJECT CREATI ON
Fill in t he user and proj ect inform at ion
below. Proj ect inform at ion should not be left
blank, ot herwise proj ect creat ion will
t erm inat e.

CS3KEG- Proj ect Creat ion

Creat e a nam e for your proj ect nam e. A proj ect nam e is an
alphanum eric charact er st ring, m axim um 8 charact ers. The first
charact er of a proj ect m ust be an alphabet .
The proj ect posit ion is t he volum e / folder where your proj ect folder
( dat abase) is locat ed in t he hardisk.
The default posit ion is
C:\ CEN TUM VP\ EN G\ BKPROJECT\ XXXXXXXX

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Training Center – Technical Support Group

CS3KEG- Proj ect Creat ion

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Training Center – Technical Support Group

CS3KEG- Proj ect Creat ion

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Training Center – Technical Support Group

CS3KEG- Proj ect Creat ion

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Training Center – Technical Support Group

CS3KEG- Proj ect Creat ion

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Training Center – Technical Support Group

PROJECT CREATI ON

CS3KEG- Proj ect Creat ion

Select t he t ype of t he FCS
( you m ay have t o consult
t he label at t ached t o t he
FCS panel for t he st at ion
t ype) .
Select dat abase t y pe for y our
FCS. Most of t he t im e
Ge n e r a l- Pu r pose is select ed.

A proj ect appears in t he
Syst em View w hen it is
creat ed and regist ered.

Next st ep is t o creat e
first FCS.

Define t he correct dom ain and st at ion
num ber. This is t he address of y our
st at ion in t he syst em . The num ber set
here m ust correspond t o t he address set
by hardware.

Addit ional inform at ion for t he FCS.
I f left blank, will not im pact syst em perform ance.

Click t o finish. When
clicked, t he new FCS
will be generat ed.

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Training Center – Technical Support Group

PROJECT CREATI ON

CS3KEG- Proj ect Creat ion

Define t he correct dom ain and st at ion
num ber. This is t he address of y our
st at ion in t he syst em . The num ber set
here m ust correspond t o t he address set
by hardware.

New ly creat ed FCS and
ot her builder it em s are
show n.

Select t he t ype of t he HI S.
Available t y pes are:
- PC w it h oper at ion &
m onit oring funct ions.
- Enclosed display st yle
console t ype HI S.
- Open display st y le
console t ype HI S.
- Server t y pe for rem ot e
m onit oring HI S.

Next st ep is t o creat e
first HI S/ EWS.

Addit ional inform at ion for t he FCS.
I f left blank, will not im pact syst em perform ance.

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Training Center – Technical Support Group

Click t o finish. When
clicked, t he new HI S
will be generat ed.

PROJECT CREATI ON

CS3KEG- Proj ect Creat ion

New ly creat ed HI S and
ot her builder it em s are
show n.

You j ust have creat ed a m inim um configurat ion of a
proj ect .

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Training Center – Technical Support Group

PROJECT CREATI ON ( Adding New St at ion)

CS3KEG- Proj ect Creat ion

To add som e ot her st at ions, you m ay right click on any icon/ folder under Syst em View
folder t hen select Cr e a t e N e w … opt ion. Pick a st at ion t ype from t he m enu t hat pops up.

Click t o add new FCS
Click t o add new HI S
Click t o add new BCV
Click t o add new CGW
Click t o add new SCS
( ProSafe)
Click t o add new
ot her st at ion t ype

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Training Center – Technical Support Group

PROJECT CREATI ON ( Adding I / O Node)
To add I / O node: Expand t he FCS folder, right - click I OM folder  Creat e new  Node

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Training Center – Technical Support Group

CS3KEG- Proj ect Creat ion

PROJECT CREATI ON ( Adding I / O Node)

CS3KEG- Proj ect Creat ion

Select node t ype, eit her Loca l or
Re m ot e t ype.
Define t he node num ber.
This num ber corresponds t o node
address hardware set t ing.

This sect ion is used only in case of
rem ot e node.

Set t ing for node power supplies.

Addit ional inform at ion for t he node.
Click t o finish. When
clicked, t he new I / O node
will be generat ed.

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Training Center – Technical Support Group

PROJECT CREATI ON ( Adding I / O Node)

Newly creat ed Node is
displayed aft er
generat ion.

CS3KEG- Proj ect Creat ion

When a node is creat ed and ready,
you can now add I / O m odules t o
t hat node.

Up t o 10 nodes can be
assigned in an FCS.

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Training Center – Technical Support Group

PROJECT CREATI ON ( Adding I / O Module)

CS3KEG- Proj ect Creat ion

To add I / O m odule: Expand t he I OM folder, right - click NODEXXXX folder  Creat e new  I OM…

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Training Center – Technical Support Group

PROJECT CREATI ON ( Adding I / O Module)

CS3KEG- Proj ect Creat ion

To add I / O m odule: Expand t he I OM folder, right - click NODEXXXX folder  Creat e new  I OM…

Select I / O m odule t ype. This m ust
confirm wit h your field signal t ype.

Slot num ber of t he I / O m odule.

Check t his opt ion if you assign a
redundant I / O m odule.

Check t his opt ion for high speed
reading.

Addit ional inform at ion
( com m ent ary) for t he I / O m odule.

Click t o finish. When clicked,
t he new I / O m odule will be
generat ed.

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Training Center – Technical Support Group

PROJECT CREATI ON ( Creat ing I / O Module)

Newly creat ed I / O
m odule is displayed.
Up t o 8 m odules can
be assigned in a node
unit if FCS is KFCS.

List of I / O m odules
assigned in a node.

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Training Center – Technical Support Group

CS3KEG- Proj ect Creat ion

PROJECT CREATI ON ( Creat ing I / O Module Tag Nam e)

CS3KEG- Proj ect Creat ion

To creat e I / O m odule t ag nam e, double click on t he I / O
m odule t o open it s builder. I n t his exam ple, let ’s creat e
analog & digit al I / O m odule t ag nam e ( AAI 143- S [ Slot 1] and
ADV151- P [ Slot 3] ) .

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Training Center – Technical Support Group

PROJECT CREATI ON ( Creat ing I / O Module Tag Nam e)
I / O Module Builder ( Analog)

1

CS3KEG- Proj ect Creat ion

Click t his but t on ( Show/ Hide
Det ailed Set t ing I t em s) t o show
t his port ion of builder.

2
Download

Download w hen finish creat ing
I / O m odule t ag nam e.

3

La be l is t he it em t hat will be used in t he cont rol drawing.
Analog I / O m odule t ag nam e m ust have % % sym bol as
prefix and followed by alphanum eric ident ifier. Not e t hat
alphabet m ust com e right aft er % % sym bol.
Exam ple
% % TT101
% % 100TT101
% % TT- 101

 Correct
 Wrong ( num eric com es aft er
 Correct

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Training Center – Technical Support Group

% % sym bol)

PROJECT CREATI ON ( Creat ing I / O Module Tag Nam e)

CS3KEG- Proj ect Creat ion

I / O Module Builder ( Digit al)
Define t he color for
st at us indicat ion
label here.
Define t he label for
st at us indicat ion here.

Download

Download w hen finish creat ing
I / O m odule t ag nam e.

Ta g N a m e is t he it em t hat will be used in t he cont rol
drawing. Digit al I / O m odule t ag nam e uses
com binat ion of alphanum eric charact ers. Unlike
analog I / O m odule t ag nam e, % % sym bol is not
necessary.
Exam ple
LSL102
100LSL102
100- LSL- 102
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Training Center – Technical Support Group

 Correct
 Correct
 Correct

I / O MODULE CREATI ON

CS3KEG- Proj ect Creat ion

Loop Diagram ( 1/ 5) – Analog I nput / Out put
M a r sh a llin g
Ca bine t

Fie ld
100- JBA- 01
Black

+
_ Whit e

+
_

01
02

900- CP- 01
TB- 01

+
_

101
102

D CS
Te r m in a l Boa r d
900- TBA- 01
F1- AEA4D

+
_

01
02

D CS
I / O M odu le
FCS0101
Type AAI 143
Node 01
Slot 01
Channel 01

Soft w a r e
DR0002
TI C
101

TT- 101
I

100- JBA- 01
Black

+
_ Whit e

+
_

03
04

900- CP- 01
TB- 01

+
_

103
104

900- TBA- 01
F1- AEA4D

+
_

03
04

FCS0101
Type AAI 143
Node 01
Slot 01
Channel 02

PT- 101

100- JBA- 02
Black

+
_ Whit e

+
_

01
02

900- CP- 01
TB- 02

+
_

101
102

900- TBA- 01
F2- AEA4D

+
_

01
02

PV- 101

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Training Center – Technical Support Group

FCS0101
Type AAI 543
Node 01
Slot 02
Channel 01

DR0002
PI C
101

I / O MODULE CREATI ON

CS3KEG- Proj ect Creat ion

Loop Diagram ( 2/ 5) - Analog I nput
M a r sh a llin g
Ca bine t

Fie ld
100- JBA- 01
Black

+
_ Whit e

+
_

05
06

900- CP- 01
TB- 01

+
_

103
104

D CS
Te r m in a l Boa r d
900- TBA- 01
F1- AEA4D

+
_

05
06

D CS
I / O M odu le
FCS0101
Type AAI 143
Node 01
Slot 01
Channel 03

Soft w a r e
DR0002
LI
102

LT- 102
I

100- JBA- 01
Black

+
_ Whit e

+
_

07
08

900- CP- 01
TB- 01

+
_

105
106

900- TBA- 01
F1- AEA4D

+
_

07
08

FT- 101

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Training Center – Technical Support Group

FCS0101
Type AAI 143
Node 01
Slot 01
Channel 04

DR0002
FI
101

I / O MODULE CREATI ON

CS3KEG- Proj ect Creat ion

Loop Diagram ( 3/ 5) – Digit al I nput
M a r sh a llin g
Ca bine t

Fie ld
100- JBD- 01
NC

Black

+
_ Whit e

+
_

01
02

900- CP- 02
TB- 11

+
_

103
104

D CS
Te r m in a l Boa r d
900- TBA- 01
R1- AEA5D

+
_

01
02

D CS
I / O M odu le
FCS0101
Type ADV115
Node 01
Slot 03
Channel 01

Soft w a r e
DR0003
LAL
102

LSL- 102

I

100- JBD- 01
NC

Black

+
_ Whit e

+
_

03
04

900- CP- 02
TB- 11

+
_

105
106

900- TBA- 01
R1- AEA5D

+
_

03
04

LSH- 102

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Training Center – Technical Support Group

FCS0101
Type ADV115
Node 01
Slot 03
Channel 02

DR0003
LAH
102

I / O MODULE CREATI ON

CS3KEG- Proj ect Creat ion

Loop Diagram ( 4/ 5) – Digit al I nput
M a r sh a llin g
Ca bine t

Fie ld
100- JBD- 01
NC

Black

+
_ Whit e

+
_

05
06

900- CP- 02
TB- 11

+
_

107
108

D CS
Te r m in a l Boa r d
900- TBA- 01
R1- AEA5D

+
_

05
06

D CS
I / O M odu le

Soft w a r e
DR0003

FCS0101
Type ADV551
Node 01
Slot 04
Channel 03

LALL
102

LSLL- 102

100- JBD- 01
NC

Black

+
_ Whit e

+
_

07
08

900- CP- 02
TB- 11

+
_

109
110

900- TBA- 01
R1- AEA5D

+
_

07
08

LSHH- 102

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Training Center – Technical Support Group

DR0003

FCS0101
Type ADV551
Node 01
Slot 04
Channel 04

LAHH
102

I / O MODULE CREATI ON

CS3KEG- Proj ect Creat ion

Loop Diagram ( 5/ 5) – Digit al Out put
I n t e r posin g
Re la y Ca bin e t

Fie ld
100- JBE- 01
Black

+
_ Whit e

+
_

01
02

905- CP- 02
R- 01 T- 01

4
9

01
02

D CS
Te r m in a l Boa r d
900- TBA- 01
R4- ARM55W

+
_

01
02

SV- 101

D CS
I / O M odu le

Soft w a r e

FCS0101
Type ADV551
Node 01
Slot 04
Channel 01

110VAC
DR0003

I

100- JBE- 01
Black

+
_ Whit e

+
_

03
04

905- CP- 02
R- 02 T- 01

4
9

03
04

900- TBA- 01
R4- ARM55W

+
_

03
04

SV- 102
110VAC

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Training Center – Technical Support Group

FCS0101
Type ADV551
Node 01
Slot 04
Channel 02

CS3KEG- Proj ect Creat ion

PT. Yo ko g a wa Indo ne sia
Wisma Aldiron Dirgantara 2nd floor, suite 202-209
Jl. Jend. Gatot Subroto Kav.72 Jakarta 12780
Phone : 021-799 0102, Fax : 021-799 0070
PT YOKOGAWA INDONESIA
Training Center – Technical Support Group