Smart Puller Quick Puller Tube Extracting Tool
CAT.NO.L3326E
Maintenance Tool Maintenance Tool http://www.sugino.com
1-9-13, Nihonbashi-Honcho,Chuo-ku,Tokyo,103-0023 JAPAN 1+81-3-5201-5974 FAX+81-3-5201-5978 e-mail : [email protected]
Overseas Office U.S.A.
Sugino Corp. FAX+1-630-250-8665 1+1-630-250-8585 e-mail : [email protected] Sugino Corp. Michigan Branch Office 1+1-630-250-8585 FAX+1-630-250-8665
Mexico Sugino Machine Mexico, S.A. de C.V. 1+52-81-1100-0108 FAX+52-81-1100-0318 e-mail : [email protected]
China Sugino Shanghai Co.,Ltd.
［Tianjin］ FAX+86-22-5879-1322 1+86-22-5879-1321
［Shanghai］ FAX+86-21-5385-5032 1+86-21-5385-5031 e-mail : [email protected]
［Guangzhou］ 1+86-20-8363-4719 FAX+86-20-8363-4992 Thailand Sugino Machine (Thailand) Ltd. 1+66-3572-9351 FAX+66-3572-9355 e-mail : [email protected]
Singapore Sugino Machine Singapore Pte. Ltd. 1+65-6458-9544 FAX+65-6456-7789 e-mail : [email protected]
Czech Rep. Sugino Machine Limited- FAX+420-257-950-044 1+420-257-950-228 Prague, Branch Office e-mail : [email protected]
■ Specifications in this catalogue are subject to change without prior notice for further improvement. ■ This product and other related technology (include the program) are subject to the terms and conditions of the relevant foreign trade acts depending on end users and their applications.
All the relevant forms must be submitted to the Japanese government, including the application to export technology. ■ The content of this catalogue is as of November 2012.
C O N T E N T S Maintenance Tool Maintenance Tool Tube Cutting
4 Rolling Tube Cutter
5 Tube Cutter Sugino Machine designs and manufactures equipment and auxiliary tools, which are required for maintenance of machines such as heat exchangers and condensers. The wide range of products will satisfy requirements for any type of tube maintenance, such as Tube Pulling cleaning, cutting and pulling.
6 Tube Puller
8 Smart Puller
10 Quick Puller
11 Tube Extracting Tool Tube Cleaning
12 Tube Cleaner
16 Blow Gun Cleaner
18 Sugino Pump
17 Inquiry Sheet
Maintenance Tool Cutting Depth Setting Scale
（276） 207
21
12
20
14
（298） 295
（295） 223
（294） 220
（282） 219
31 201
10
17 Max.75 （Max.150）
10
10
24
16
27
18
ーφ21×100LN（200LN） TC
9.5
9.5
ーφ19×75LN（150LN） TC
20.5
14
13
12
11
17
18
19
20
19.5
10.5
18.5
17.5
16.5
15.5
14.5
13.5
12.5
11.5
ーφ20×100LN（200LN） TC
ーφ17×75LN（150LN） TC ーφ18×75LN（150LN） TC
16
RC ー16×0.5ー1.25 RC ー16×0.5ー1.25ー75L RC ー19×0.5ー2.1 RC ー19×0.5ー2.1ー75L RC ー25.4×0.5ー2.1 RC ー25.4×0.5ー2.1ー75L RC ー31.8×0.5ー2.1 RC ー31.8×0.5ー2.1ー75L
Custom make as per application tube size and dimension of expansion area. Please provide us tube size information.
□S Pilot φA
Max.75 Shank
335 410 335 410 335 410 335 Max.150
16
17
19
16 0.5 ∼1.25 0.5 ∼2.1
Min. Max.
15
B Tool Length L
Tube size O.D. Thickness Cutting Dia. Distance from tube end
Specifications (mm) Model No.
18
19
20
21
Tube Cutter TC type Tube Cutter TC type
It does not create any chips that need to be collected, so man-hours are reduced.
Max.150 Max.75 -10 -10 Max.150 Max.75 -10 -10 Max.150 Max.75 -10 -10
ーφ16×75LN（150LN） TC
Cutting Dia. Distance from tube end B Tool Length
ーφ14×75LN（150LN） TC ーφ15×75LN（150LN） TC
ーφ13×75LN（150LN） TC
TC ーφ12×75LN（150LN） TC
TC ーφ11×75LN（150LN）
TC ーφ10×75LN（150LN）
Pilot φA Min. Max.
D Shank □S
L Tool Dia.
Specifications (mm) Dimensions （mm） Model No. Tube I.D.
Cutter Wheel
Cuts tubes to allow removal of defective and deteriorated tubes from condensers and heat exchangers, without damaging their tube sheets. Two types of tube cutters depending on the differences in tube size are available.
30
20
33
11
TUBE CUTTING □Ｓ
12
13
14
15
12.7 Rolling Tube Cutter Cuts tubes promptly by pressing a cutter wheel to the tube inner surface.
24.5
49.5
37.5
39.5
41.5
43.5
45.5
47.5
27
33.5
28
29
30
31
32
33
34
35.5
32.5
38
65
44 343
（493） 400
（550） 476
（676） Max.200
（Max.400）
52
57
12.7
31.5
26
25.5
26.5
27.5
28.5
29.5
30.5
36
40
50
3. If a pilot is required that does not have the standard dimensions, please state the required dimension.
42
44
46
48
50 Notes 1. Amount in bracket is for long reach type.
Notes 2. As a standard pilot, one each of dimension A is attached. Notes
Safe Guard Tube sheet Tube Ｌ
38
Tube Cutter TB type Tube Cutter TB type
Special Rolling Tube Cutter for Tube Projection Cutting Tube Projection
Cutting Position Safe Guard Stopper Tube
Tube sheet Pilot Dimensions Tube projection can be cut without generating cutting chips, which traditionally could only be done by grinding.
Attaches to the driving unit. Leverage increases thrust and reduces the operator burden.
●Suitable Tube Size (mm): OD φ22∼33 Thickness t0.5∼2.1 Please refer to page 17 when ordering Rolling Tube Cutter.
Please refer to page 17 when ordering Tube Cutter.
40
36
42
58
44
46
48
50
19
42
50
68
34
27
28
29
30
31
32
33
36 Max.150 （Max.300）
48
23.5
25.4
B L Tube Pilot
(Option)
Thrust Lever Attachment
Thrust Lever Attachment (Option) Note: When ordering, please state the name of the manufacturer and the product number of the driving unit.
Tube
- -10 -10
31.8 12.7 17.5 13.8 20.0 20.1 27.4 26.5 33.8 410
Cutter Wheel Stop Ring Pilot Stopper Dimensions （mm）
23
50 Ｂ Cutter Pin
φ
φ A □ S
Cutting Dia.
23
24
25 Notes 1. Amount in bracket is for long reach type.
38
Cutter Stopper Adjust Nut φD
3. If a pilot is required that does not have the standard dimensions, please state the required dimension.
12.7
22.5
21.5
45
22
23
24
25
（Max.200）
Ring φ A
（397） Max.100
（395） 297
ーφ25×100LN（200LN）
ーφ24×100LN（200LN） TC
ーφ23×100LN（200LN） TC
ーφ22×100LN（200LN） TC
Tube sheet Tube Cutter
Notes 2. As a standard pilot, one each of dimension A is attached. Notes
φA □Ｓ φD
46
31
26
26
27
28
29
30
32
ーφ46×200L（400L） TB ーφ48×200L（400L） TB
33
34
36
38
40
42
44
ーφ50×200L（400L）
ーφ44×150L（300L） TB
Tube Pilot Tube sheet Stopper
Pilot φA Min. Max.
Cutter Adjust Nut Ring B
L Specifications (mm)
Dimensions （mm） Model No.
Tube I.D.
Cutting Dia. Distance from tube end B Tool Length
L Tool Dia.
D Shank □S
TB ーφ26×150L（300L） TB
ーφ40×150L（300L） TB ーφ42×150L（300L） TB
ーφ27×150L（300L） TB
ーφ28×150L（300L） TB ーφ29×150L（300L） TB
ーφ30×150L（300L） TB
ーφ31×150L（300L） TB ーφ32×150L（300L） TB
ーφ33×150L（300L） TB
ーφ34×150L（300L） TB ーφ36×150L（300L） TB
ーφ38×150L（300L） TB
22
Maintenance Tool TUBE PULLING
ⅠD.22ー24 （PUY2224） ⅠD.24ー26 （PUY2426） ⅠD.26ー28
Selection Guide （mm） Accessory for Tube Puller.
Suitable accessory can be supplied as per application tube size.
Accessory Combinations Notes 1. For further dimension details, please feel free to contact us at your nearest Sugino office.
Notes 2. Part Code of the Accessories is indicated in ( ).
Adaptor Model No.
Adaptor Model No. Collar Model No.
Horse shoe Lock Model No. Applicable Tube I.D.
Spear 9 ∼10 （PUY09） ⅠD. 9
10 ∼11 11 ∼12
ⅠD.10 （PUY10） ⅠD.11 （PUY11） ⅠD.12 （PUY12） ⅠD.13 （PUY13） ⅠD.14 （PUY14） ⅠD.15
（PUY15） ⅠD.16 （PUY16） ⅠD.17 （PUY17） ⅠD.18 （PUY18） ⅠD.19 （PUY19）
ⅠD.20 （PUY20） ⅠD.21 （PUY21） ⅠD.22 （PUY22）
（PUY2628） ⅠD.28ー30 （PUY2830） ⅠD.30ー32 （PUY3032） ⅠD.32ー34 （PUY3234） ⅠD.34ー36 （PUY3436）
A
ⅠD.36ー38 （PUY3638） ⅠD.38ー40 （PUY3840） ⅠD.40ー42 （PUY4042）
12 ∼13 13 ∼14 14 ∼15
15 ∼16 16 ∼17 17 ∼18 18 ∼19 19 ∼20
20 ∼21 21 ∼22 22 ∼23 44 ∼46
22 ∼24 24 ∼26
26 ∼28 28 ∼30 30 ∼32 32 ∼34 34 ∼36
36 ∼38 38 ∼40 40 ∼42 42 ∼44 46 ∼48
ⅠD.42ー44 （PUY4244） ⅠD.44ー46 （PUY4446） ⅠD.46ー48
（PUY4648） O.D.11 ー25 （PUC1125）
O.D.25 ー30 （PUC2530） O.D.25
ー40 （PUA2540） O.D.25 ー40
（PUT2540） O.D.30 ー40 （PUC3040） O.D.40
ー50 （PUC4050） O.D.40 ー50
Tube Puller Pulls out condenser and heat exchanger tubes. The components of the unit consist of hydraulic pump, cylinder, hose and attachments.
60Hz
O.D.11 ー25 （PUA1125） O.D.11
Pressure Dimensions MPa mm
Clamps a tube and pulls it out.
Puller Head Cylinder and Accessories Puller Head Cylinder and Accessories
Specifications
Max. Pulling Force Model No.
Pulling Stroke Dimensions kN mm mm 300 PU30CY 150 φ135×319×185
Weight kg
1 Cylinder (PU30CY, Coupler 2 pcs included)
2 Pump (PU30P, Couplers excluded)
3 High Pressure Hose 2 pcs (5m, Coupler and NPT Adapters included) Notes １. Couplers are not included to the Pump.
Cylinder (PU30CY model)
Horse shoe Lock Collar Spear This is a hydraulic pump unit to control tube pulling force.
ー25 （PUT1125） Please refer to page 17 when ordering Tube Puller.
Pump Pump Specifications Model No.
EPU −30
50Hz
（PU30P）
70 156W
× 203L
× 406H
Weight kg 13 kW
Electric Motor Specifications
Output No.of Poles Voltage P
V
0.37 Commutator motor
Single phase 100
Max.13.8 Max.12
Single phase 115
Rated Current
（PUA4050） O.D.40 ー50 （PUT4050）
17.5 List of Items (Connection parts excluded)
EPUー30 model Pump
Please refer to page 17 when ordering Tube Puller.
２. Couplers attached with High Pressure Hose are for connecting High Pressure Hose and Cylinder. When attaching High Pressure Hose and Pump, connect them directly with NPT Adapters. ３. In case of connecting High Pressure Hose and Pump by Couplers, special spec. High Pressure Hose will be needed.
Note ：Voltage transformer is required when operating in the area where input voltage is different from motor's standard specification.
Maintenance Tool Smart Puller
Power Controller Power Controller
Extracts the deteriorated tube efficiently from a heat exchanger and Works as a hydraulic pressure unit to control the tube pulling power. condenser by a simple button operation. By clamping the tube inner surface to pull out the tube, no spear screwing or removing is
Specifications necessary, so the working time is reduced significantly.
Pressure Electric Motor Tank
Output Electric Source Dimensions Weight
capacity Model No. High Low
No. of voltage Rated Current poles MPa L
V A mm kg P Tube Puller Head Tube Puller Head
1-phase
Max.14.3
200 350 W
0.84 kW
ー SPC
1-phase This head clamps the tube inner surface tightly and pulls out the tube.
Max.13 ×
200
70
5 9.5 390 L
39
70M1 ー
Electric Power
Commutator
Cable (3m)
× S
Motor Circuit Breaker 550 H
included Note ：Voltage transformer is required when operating in the area where input voltage is different from motor's standard specification.
A complete set
① Tube Puller Head ⑥ Disassembly Tool 1 set 1 set ② Power Controller 1 set ⑦ Ground Wire (5m) 1 pcs. ③ Hydraulic hose (10m long) 2 pcs. ⑧ Tool box 1 set ④ Adaptor for release residual pressure (male & female) 1 set
SPCー70M1ーS model
⑤ Accessories (Refer to the following figure) 1 set
Pulling mechanism of tubes by Smart Puller Unclamp condition Clamp condition
Tube Tube sheet Rod Collet
SPUー0708 model Specifications ▼ Applicable Tube O.D.
Max. Pulling Pulling Pulling Dimensions Weight force speed Stroke
Steel Copper Model No.
mm kN mm/s mm mm kg
Adjust nut Collar
75
17 Max.80
8 SPU ー0708 φ73×470×150 16 ∼38
150
9 Max.160
15 SPU ー1516 □86×725×175
A collet of the tube puller head is being inserted. If the PULL switch on the remote controller is pressed, the collet
Note ：Applicable tube dimension is from 0.5 mm to 1.6 mm in tube wall thickness, and 50 mm in tube-expansion length. The choice of tube puller head will change
will expand and clamp the tube inner surface tightly to extract the depending on the fixative status of the tube-expanded part. tube in the direction of the arrow as shown in the illustration above.
Dimensions （mm） Accessories for Smart Puller SPUー0708 model SPUー1516 model
Hydraulic hose connecting Hydraulic hose connecting
※ ※
part (pull side) part (return side)
Adaptor Ass'y
73 Joint Ass'y
※
φ
Collet ※
(with o ring) Rod
Block C Pin Adaptor Set screw Joint Set screw
86 Remote control switch,
Remote control switch, □
"pull" and "return" "pull" and "return" Remote control Remote control
Hook Handgrip cable (10m) Hook Handgrip cable (10m)
150 175
※ ※ ※
725
Lock nut Adjust nut Collar
Hydraulic hose connecting part (pull side)
Tube puller Head
Hydraulic hose connecting part (return side) 470 Note ：※ mark shows the accessories. These accessories are supplied according to the tube specifications to be pulled out.
Please refer to page 17 when ordering Smart Puller Please refer to page 17 when ordering Smart Puller
Maintenance Tool
KT ー515 KT ー516 KT
18.60
19.00
19.48
19.88
21.77
22.17
22.65
23.05
19 Tube size A B C M L Shank
O.D. Thickness B.W.G Model No.
ー517 KT ー518 KT ー519 KT ー616 KT ー617
16.30
KT ー618 KT ー619 KT ー716 KT ー717 KT ー718 KT
ー719 KT ー816 KT ー817 KT ー818 KT ー819
15.9
19.0
22.2
25.4
15.5
18.6
21.7
25
24.8
16.70
15.82
15
19
18
1.1
19
1.6
16
1.5
17
1.2
18
1.1
1.6
15.42
16
1.5
17
1.2
18
1.1
11.85
12.25
12.65
13.13
13.53
1.8
1.6
17
16.6
18
1.1
11.9
12.3
12.6
13.1
13.4
15.4
15.8
16.2
18.6
17
19.0
19.4
19.8
21.8
22.1
22.6
23.0
19 Tube size A B M
O.D. Thickness
B.W.G Please refer to page 17 when ordering Quick Puller.
Patent Number KR:0261661
1.2
1.5
16
1.2
1.5
17
1.2
18
1.1
19
1.6
16
1.5
17
18
16
1.1
19
1.6
16
1.5
17
1.2
18
1.1
19
1.6
1.2
1.5
1 pcs.
479W ×358L×209H 565W ×422L×253H
Continuously pulls out the corroded tubes of heat exchangers and condensers. It screws a spear into the tube and is operated by a button in the controller panel. With a maximum pulling force to 300 k N , it can extract a large tube easily.
This head clamps a tube and pulls it out.
Applicable Tube O.D. Initial Pulling Quick Pulling Air pressure Air consumption Dimensions Weight
Pulling force Pulling speed Pulling force Pulling speed Steel Copper
Specifications Model No. mm kN m/min kN m/min MPa
L/min
（ANR） mm kg
QPU ー30N 9.5 ∼25.4 9.5 ∼30.0 150
0.7
4.3 0.5 500
19 42 300
Knockout Tool Collapsing Tool
0.4
2.8 9.5 ∼45.0 9.5 ∼50.8
75 150
QPU ー50N
Spear Special Coller Ass'y Tube Puller Head Guide pipe Collet (Divided into 3 parts.) Collet (Divided into 3 parts.)
Accessories for Quick Puller This is a hydraulic control unit to regulate pulling force and pulling speed of tubes.
4 Hydraulic hose(10m long)
5 Air Hose(10m long) 4 pcs.
1 pc.
8 Collet
9 Guide pipe 2 pcs.
Collapsing Tool Quick Puller
Tube Drill Knockout Tool
Specifications （mm） φA φB
13.4 Tube Puller Head
14.5
16.6
20.0
22.0 Tube size
O.D. Thickness
B.W.G A Used for reducing the tube wall thickness for easy knockout, or pullout.
Manufactured upon minimum quantity basis.
Tube Extracting Tool Extracts tubes from a tube sheet. It is the simplest tube extracting tool devoid of bulky equipment or devices.
Specifications （mm） φB φA
M C L MT Dimensions （mm） After reducing the tube wall thickness, the knockout tool is used to remove the tube.
A complete set
50 Dimensions （mm） Tube Drill
To collapse the expanded portion of light gauge tubes, or heavy gauge tubes up to O.D.25mm after the wall thickness has been reduced with the tube drill.
Model No.
Specifications （mm） CT ー1/2 CT ー5/8 CT ー3/4 CT ー7/8 CT ー1
12.7
15.9
19.0
22.2
25.4
0.5 ∼1.8 25∼15 230
φA
11
M 230 Dimensions （mm）
9.6
16
266 285 MT3
15.9
19.0
22.2
25.4
15.6
18.7
21.8 117 132 144
20
25
30 230 MT2 250
24.9
TD ー515 TD ー516 TD ー517 TD ー518 TD
1.8
15
1.6
16
1.5
17
1.2
18
1.1
19
1.6
ー519 TD ー616 TD ー617 TD ー618 TD ー619 TD ー716 TD ー717 TD ー718 TD ー719 TD ー816 TD ー817 TD ー818 TD ー819
QPUー30N model Model No.
2 Power Controller 1 set
V A mm kg
3 Special Coller Ass'y 1 set
6 Primary-side power cable 1 pc.
7 Spear 1 pc.
Note : Impact Wrench is available as an option.
Specifications Model No.
Pump Electric Motor Dimensions Weight
Pressure Rate Output No.of Poles
Voltage Rated Current
50Hz
60Hz
MPa L/min kW P
QPC-350
Power Controller Note ： Voltage transformer is required when operating in the area where input voltage is different from motor's standard specification.
35 for initial pulling.
5 for quick pulling 5 for initial pulling.
38 for quick pulling (60Hz)
3.7
4 3-phase
200
14.8
14.2 996W
×500L×900H 280
3-phase 220
Tube Puller Head Power Controller
1 Tube Puller Head 1 set
Maintenance Tool Notes 1. Refer to page 14 & 15 for details of the connecting tools and cleaning heads.
10
●Flexible Shaft & Tube Complete Standard Length (selectable) EG type : 6m/8m/10m
EF type : 10m/15m Cleaner Motor Flexible Joint Brush Head Air Valve (option)
MC ー2020
2 3 phase 200
1.5
6.2
6.0
kW P
V
50Hz 60Hz
6
8
11
Cleaner Motor Cutter Head Universal Joint Works as a compressed air-powered cleaner for both straight and curved-tubes. Because the rotation part is an air-cooled, air-driven rotary motor, this cleaner does not create heat generation after long and continuous use. In the case of overloading, it stops the rotation to prevent damaging the tube inner surface. With the efficient use of exhaust air, this tool clears away loose scale from the tube, and cools the connecting head at the same time.
13
12
16
20
22
26 150 180 230 250 400
DF ー5A
S ー5A
B ー5A
DF ー6
S ー6
B ー6
DF ー7
Electric driven Tube Cleaner suitable for both straight and bent tubes. Because of electric type, power supply can be easily obtained. For easy transfer, this electric motor can be stored in a wheeled container.
EGtype・EFtype Works as a water-powered cleaner for both straight and curved-tubes. In the case of overloading, it stops the rotation to prevent damaging the tube inner surface and biting into the bending part. By pressurizing water that passes through the cleaner motor and then transferring it to the cutter head, this tool can discharge scale from the tube, and at the same time, cool the connecting head.
B ー7
32
15
19 Tube I.D. Cleaner No.
Connecting Tools Universal Joint Flexible Joint
Cleaning Heads Air Consumption Min. Curve Radius Hose Size Air Valve
Air Presssure:0.6MPa
Drill Head Cutter Head Brush Head L /min（ANR）
mm mm Air driven Tube Cleaner
7000type mm
19
22
25
29
35
Selection Guide Electrically driven Tube Cleaner
38
41
45
48
51
54
57
60
64
67
70 7006 7007 7008 7009 7010 7011 7012 7013 7014 7015 7016 7017 7018 7019 7020 7021 7022
Flexible Shaft & Tube Complete Set Flexible Joint
Brush Head Electric Motor Complete Set
S ー7
D ー8 SP ー8 B ー8 D
9
32
Straight Curved
mm
17
19
19 EG ー6N
EG ー7N
22
22 EG ー8N
25
25 EG ー9N
29
29 EG ー10N
32 EG ー11N
Shaft Dia. Tube Dia. Min. Curve Radius
35
35 EG ー12N
38
38 EF ー14
45
45 EF ー16
51
51 EF ー18
57
57 EF ー20
64 Application Example Scale removal from boiler tubes, coolers, heat exchangers, service pipelines.
Application Example Scale removal from boilers, condensers, heat exchangers, super heaters, service pipelines. Application Example
Cleaning of boilers, air conditioning and piping for hospitals, hotels, schools, buildings, department stores.
Drill Head Cutter Head Brush Head mm
Universal Joint Flexible Joint Cleaning Heads
ー9 SP
ー18 B
ー9 B
ー9 D
ー10 SP
ー10 B
ー10 D
ー11 SP
ー11 B
ー11 D
ー12 HC
ー12 B
ー12 D ー14 HC ー14 B ー14 D ー16 HC ー16 B ー16 D
ー18 HC
ー18 U
Flexible Shaft & Tube Complete Connecting Tools
ー77
X ー77
U ー88
X ー88
U ー1210 X ー1210 U
ー1212
X ー1212
U ー1614
X ー1614
U ー1616
X ー1616 Tube I.D. Cleaner No.
Motor Complete Model No. Output No.of Poles
Voltage Rated Current
12
VR ー6
2. These cleaners can not be used for the cleaning of blocked tubes.
X ー1414
ー16 B ー18 BE ー18
B ー19 BE ー18 B ー20 BE
ー20 B ー10 BF ー10 B ー11 BF ー11
40 300 320 330
50 340
60 360
80 370 100 390 110 420 150
9
12
15
19
25 X ー1212
X ー1614
ー14 B ー16 BE
X ー1816
X ー2016
X ー2018 Tube I.D. Cleaner No.
Connecting Tools Universal Joint Flexible Joint
Cleaning Heads Water Consumption Min. Curve Radius Hose Size
Water Pressure:0.8MPa
Drill Head Cutter Head Brush Head
L /min mm mm Water driven Tube Cleaner
4000type mm
32 4010 4011 4012 4013 4014 4015 4016 4017 4018 4019 4020 4021 4022
35
38
41
ー16 B ー17 BE
B ー9 BF ー9 B ー12 BF ー12 B ー13 BF ー12 B ー14 BF ー14 B ー15 BF
48
X ー1010
3. For electric driven type, EG and EF type, please use with the designated voltage.
3. Voltage transformer must be used if the input voltage is different from above table.
TUBE CLEANING Tube Cleaner
Works as an automated cleaner for the tube inner surface to remove scale and compounds, which are deposited on the inside of the tube. Sugino provides various types of tube cleaners and attachments, depending on the type and quantity of the scale deposit.
Water driven Tube Cleaner 4000 type
Water driven Tube Cleaner 4000 type
U ー1010
U ー1212 U
ー1414 U ー1614 U
ー1816 U
ー2016 U
ー2018
D ー9
ー9
D ー10 SP ー10 D
ー11 SP ー11 SC
ー12 SP
ー12 SC
ー14 SP
ー14 SC ー16 SC ー18 SA
ー16 SA
ー18 SA
ー22B D
ー12 D ー14 D
ー16 D
ー18 D
ー20 SP
45
51
VR ー5
B ー5A BF ー5A B
ー16 D ー18 D
ー20 SP
ー11 SC ー12 SP
ー12 SC
ー14 SP ー14 SC
ー16 SC
ー18 SA ー16 SA ー18 SA
ー22B S
ー5A S
ー6 S ー7 SP ー8
SP ー9
SP ー10
ー9 BF ー9 B
ー11 D ー12 D
ー10 BF ー10 B
ー11 BF ー11 B ー12
BF ー12 B ー13 BF ー12 B ー14 BF ー14 B ー15 BF ー14 B ー16 BE ー16 B ー17 BE ー16 B ー18 BE
ー18 B ー19 BE
ー18 B ー20 BE
ー20 B ー6 BF
ー6 B ー7 BF ー7 B ー8 BF ー8
240 280 360 450 550 660 780 900
1,070 1,210 1,450 1,710
230 250 280 290 300 320 330 340 360 370 390 420
6 VR ー2
VR ー3
VR ー4
ー14 D
ー10 D
54
X ー1614
57
60
64
67
70 Air driven Tube Cleaner
7000 type Air driven Tube Cleaner
7000 type Electrically driven
EG type・EF type Electrically driven
EG type・EF type
X ー88
X ー1010
X ー1212
X ー1414
X ー1816
ー9 D
X ー2016
X ー2018
U ー77
U ー88
U ー1010 U
ー1212 U ー1414 U
ー1614 U
ー1816 U ー2016 U
ー2018
X ー77
DF ー5A
DF ー6
DF ー7 D ー8 D
Please refer to page 17 when ordering Tube Cleaner.
Connecting Tools Maintenance Tool Brush Head B type Goods for removing soft scale and deposits, or final finishing after use of a drill or cutter head.
32
19
22 DF ー6
22
25 DF ー7
25
29 Tube I.D. Model No. Straight Curved
mm
D ー8
29
32 D ー9
35 D ー10
mm
35
38 D ー11
38
45 D ー12
45
51 Tube I.D. Model No. Straight Curved
mm
D ー14
51
57 D ー16
57
DF ー5A
19 Tube I.D. Model No. Straight Curved
64
29 Tube I.D.
ー22
17
19 Tube I.D. Model No. Straight Curved
mm
S ー5A
19
22 S ー6
22
25 S ー7
25
形式番号 Model No. Straight Curved mm
17
SP ー8
29
32 SP ー9
32
35 SP ー10
35
38 SP ー11
38
45 SP ー12
45
51 SP ー14
64 D ー18
70
64
64
Straight Curved
mm
HC ー12
48 HC ー13
51 HC ー14
54 HC ー15
57 HC ー16
60 HC ー17
57
60
67
54
70 Tube I.D. Model No.
Straight Curved
mm
64
67
70
73
76 HC ー18
HC ー19
HC ー20
HC ー21
45 Tube I.D. Model No.
51
70
51
76 D ー20
D ー22
51
57
46
64 Tube I.D. Cutter Head Size Model No. Straight Curved
mm
SA ー16
57
64
70 SA ー18
48
64
56
76 SA ー20
70
70
60
83 SA ー22B Min. Max.
mm
38
41
45
70 BE ー20 BE
57 BE ー18
For polishing tube walls, removing soft deposits, or final finishing after use of a drill or cutter head.
48 B ー13
45 B ー12
51
57 Tube I.D. Model No. Straight Curved
mm
B ー16
48
54 B ー15
45
51 B ー14
41
54
38 B ー11
60 B ー17
57
64 B ー18
60
67 B ー19
64
67
70
70
73
76 B ー20
38
35
B ー22
19
For light cleaning work or final polishing after cleaning by cutter or drill head. The wire tuffs swing out centrifugally, and are replaceable.
BF type
Applicable to larger tubes than the BF type, but otherwise the same.
BE type SA type
Usually attached to the electrically driven tube cleaner for cleaning of the curve tubes of boiler. It also works for the removal of rust and film coating on ship's full.
HC type
17
19 Tube I.D. Model No. Straight Curved
mm
B ー5A
22 B ー6
35 B ー10
21
24 B ー6A
22
25 B ー7
24
27 B ー7A
25
29 B ー8
29
32 B ー9
32
B ー21
For large diameter tubes. A large version of the SC type. 3 to 4 freely pivoted arms activated centrifugally swing out to give cutters access to any part of tube wall.
BE ー16
35
16 Tube I.D. Model No.
Straight Tube
mm
BF ー5
17.5
19
22
25
29
32
38
68 SC ー18 Min. Max.
45 BF ー5A
BF ー6 BF
ー7 BF
ー8 BF ー9 BF
ー10 BF
ー11 BF
ー12 BF
ー14
51 Tube I.D. Model No.
Straight Tube
mm
mm
52
Cleaning Heads Attaches a cleaning head （drill Head, cutter head or brush head）to the tube cleaners .
SP type SC type For tubes with curves of small radii.
Universal Joint
Attaches a drill head, cutter head or brush head to the water- driven or air-driven tube cleaner, or electrically driven tube cleaner.
Flexible Joint
Attaches a brush head to the tube cleaners. It has a wide range of usages, for example, it is convenient for a small bending radius tube.
Selectable according to scale type and condition.
Drill Head DF type For general use on hard scale and deposits.
For a small diameter tube with hard scale. For a midsize diameter tube with hard scale.
Note：Available for various sizes depending on the type of main body to be attached.
D type Cutter Head S type For thin but hard scale.
For small diameter tubes. For straight and curved tubes.
3 freely pivoted arms activated centrifugally swing out to give cutters access to any part of tube wall.
57
38
35
48 Tube I.D. Cutter Head Size Model No. Straight & Curved
mm
SC ー12
45
40
52 SC ー14
51
46
60 SC ー16
HC ー22
Maintenance Tool Blow Gun Cleaner
Inquiry Sheet A quick and fast way of cleaning muddy deposits and light scale from tube walls
Desirable Reply Date of between 10 and 25mm I.D. straight tube.
●Please provides us following information.
Blow gun fires nylon brush or rubber plug along tubes by compressed air or (Please make sure that you fill in your details for the fields marked＊.) water pressure of 0.4 ∼ 0.5MPa.
2 types nozzles (hard rubber and copper alloy) are provided.
＊Name The simplest cleaning method for regular maintenance of tubes.
＊Interested Products ＊Company Name ＊Phone Company Division
Fax ＊Company Address
Nozzle
E-mail Address Postal Code
(Hard Rubber) ●Please fill in the contents of inquiry.
(Please make sure that you fill in your details for the fields marked＊.) Tube Size ＊ D t
α゜ Tube sheet Tube sheet Tube Material
＊ Removing muddy deposits and light scales of condensers, heat exchangers and oil coolers.
Application Example P 1 P 2 ＊
Tube Sheet Hole Pitch and Arrangement P4 P2
P 3 P 4 α ° Scales can be removed instantly with nylon brush or rubber plug pushed by
＊ Tube Sheet Thickness T 1 T 2 Cleaning Tools compressed air or water.
＊ Tube Sheet Material Tube sheet Hole Tube sheet Hole P1 P3
Nylon Brush Rubber Plug ＊ Tube Sheet Hole Diameter H Tolerance ＊ Quantity of Tube
A1 E ＊ Expansion Length A 1 A 2
Tube t ＊ Tube Wall Reduction Rate ％ φD
R
※
＊ Tube end welded to the tube sheet Y e s N o θ゜
φH ※
In case of welding, is it before （Before） （After）
Dimensions （mm） Dimensions （mm） S T1 or after the tubes are expanded? Flare Forming
Tube sheet ＊ Type of Lubrication Used Yes (Type: ) N o for Tube Expansion?
１ φD
A1 E φＤ
Tube sheet Tube Projection E
Tube 150
Tube end shape Round Flat
25 t h Distance between
C F φD φH
Double Tube Sheet Selection Guide(mm)