S TE 1101904 Chapter 3

BAB III
1 METODE PENELITIAN
1.1

Prosedur penelitian
Prosedur dalam melakukan penelitian terdiri dalam beberapa langkah, yaitu

langkah pertama melakukan studi literatur dari berbagai sumber terpercaya seperti
jurnal internasional, data teknis perusahaan, laporan teknik perusahaan, dll.
Langkah kedua yaitu setelah mendapatkan data yang cukup mengenai PLTP
Kamojang maka selanjutnya membuat desain SCADA virtual PLTP Kamojang
dari flow diagram yang telah ada di PT. Indonesia Power UBP Kamojang dengan
menggunakan software Wonderware Intouch 10.0. Langkah ketiga, memberikan
tagname kepada masing-masing object di desain SCADA tersebut. Langkah
keempat yaitu membuat animation link pada setiap object agar ketika di run time
akan terlihat hidup sepertii dengan keadaan real dilapangan.
Setelah membuat animation link, langkah kelima membuat sript real time
trend yang menampilkan grafik secara real time. Kemudian langkah keenam
membuat historical trend yang menampilkan grafik peristiwa yang terjadi di masa
lampau dalam waktu tertentu. Langkah ketujuh membuat alarm system yang akan
menunjukan indikasi adanya perubahan keadaan yang tidak aman pada sistem.

Langkah kedelapan membuat security system. Security system bertujuan untuk
menjaga sistem dari kesalahan kerja operator yang tidak sesuai dengan set point
system yang telah dibuat. Langkah selanjutnya yaitu melakukan uji coba pada
system mulai dari historical trend, real time trend, alarm system dan security
system apakah bekerja sesuai yang diinginkan atau tidak. Apabila ada fungsi yang
tidak berkerja, maka kembali ke langkah ketiga yaitu memberi tagname dan
mengikuti langkah selanjutnya hingga sistem bekerja sesuai yang dinginkan.

Hafizh Tri Januar, 2016
Desain Simulator Sistem Scada Pusat Listrik Tenaga Panas Bumi Kamojang
Universitas Pendidikan Indonesia | repository.upi.edu | perpustakaan.upi.edu

1.2

Flowchart Penelitian
Untuk memudahkan dalam memahami langkah-langkah yang dilakukan

penelitian, maka prosedur penelitian tersebut ditunjukkan dalam sebuah flowchart
sebagai berikut :


MULAI

STUDI LITERATUR

MEMBUAT ALARM SYSTEM

MEMBUAT DESAIN PLTP
KAMOJANG

MEMBUAT SECURITY
SYSTEM

MEMBERI TAGNAME PADA
OBJECT

UJI COBA

MEMBUAT ANIMATION
LINK


TIDAK

UJI COBA
BERHASIL ?

YA
MEMBUAT REAL TIME
TREND

SELESAI

MEMBUAT HISTORICAL
TREND

Gambar 1.1 Flowchart Penelitian

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Desain Simulator Sistem Scada Pusat Listrik Tenaga Panas Bumi Kamojang
Universitas Pendidikan Indonesia | repository.upi.edu | perpustakaan.upi.edu


1.3

Data Teknis
Adapun spesifikasi teknis peralatan yang digunakan PLTP kamojang
sebagai berikut :

Tabel 1.1 Spesifikasi teknis peralatan PLTP Kamojang
No. Data
1. Steam Receiving Header
Quantity
Type
Size
Material

2.

Main Header & Nozzle
Reinforcing Plate
Pressure
Maximum

Normal
Temperature
Maximum
Normal
Separator
Quantity
Type

3.

Manufacturer & Model No.
Material
Design Pressure
Design Temperature
Design Steam Flow Rate
Demister
Type
Quantity
Design Steam Flow
Inside Diameter Of Shell

Height
Thickness Of Shell
Materials
Shell & Head
Separator Element

Keterangan
1 Set
Cylindrical
Shell
1800 A Dia. X
19 M
API-5L, Grade
B
JIS SB42
10.15 Barg
6.00 Barg
205 ˚C
170 ˚C
2 Set

Cyclone.
Vertical Type
Burgess-Miura
Co. LTD.
ASTM A516-70
1 Mpa
205 ˚C
120 Kg/Sec
Vertical Type
One (1)/UNIT
408.0 T/H
(899,485 1b/H)
2200 mm
(86.61")
5990 mm
(235.82")
22 mm (0.87")
JIS SB42
JIS SUS304


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Nozzle Neck
Internal
Design Pressure
Design Temperature
Normal Operating Pressure

4.

Normal Operating Temperature
Capacity
Steam Turbine

Type of Turbine
Number of set
Maximum continuous rated output (at
generator terminal)

Maximum capability (at generator terminal)
Rated speed at turbine
Rotating Direction
Rated steam pressure at emergency stop
valve inlet
Rated steam temperature at emergency stop
valve inlet
Design Pressure for MSV and main steam
piping upto MSV
Design pressure for GV and steam pipng
upto MSV
Design pressure for steam pipng after GV
Design temperature for main steam piping
Rated condenser vacum
Number of stages
Stage inlet pressure
1st stage
2nd stage
3rd stage
4th stage

5th stage
Last stages dimension
Blade height
Mean diameter
Critical speed

JIS
STPT38/SB42
JIS SUS304, JIS
SB42
11 bar.a (11.2
kg/cm2a)
205 ˚C (401 ˚F)
6.5 bar.a (6.6
kg/cm2a)
161.9 ˚C (323
˚F)
Approx. 19.5 m3
Impulse and
reaction double

flow condensing
turbine
Two (2)
55,000 kW
57,750 kW
3,000 rpm
clockwise
6.5 bar abs
161.9 oC (Sat.)
10.15 bar g
7 bar g
6.86 bar g
205 oC
0.10 bar abs
Double flow of
5 stages
6.31 bar abs
2.53 bar abs
0.90 bar abs
0.46 bar abs
0.24 bar abs
584.2 mm
1955.8 mm

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1st
2nd
Inertia moment GD2 including generator
Barring gear data
Turbin rotor revolution
Driving motor capacity and revolution
Lifting weight

Upper casing

5.

Rotor
Steam consumption
Output
Main steam flow
Geothermal gas flow
Steam pressure at main stop valve inlet
Steam temperature at main stop valve inlet
Back pressure at exhaust flange
Power factor
Max capability
Output
Power factor
Steam pressure at main stop valve inlet
Steam temperature at main stop valve inlet
Back pressure at exhaust flange
Generator
Continuous output at 0.8 pf lagging

1,700 rpm
3,600 rpm
26,700 kg-m2
3 rpm
5.5 kW x 1,500
rpm
34,000 kg
(including
lifting gear)
22,000 kg
(including
lifting gear)
55,000 kW
388,300 kg/H
1,942 kg/H
6.5 bar abs.
161.9 °C
0.10 bar abs.
0.80
57,750 kW
0.84
6.82 bar abs.
163.9 °C
0.104 bar abs
68750 kVA

Terminal voltage

11800 kV

Excitation voltage at 0.8 pf lagging
Excitation current at 0.8 pf lagging
Excitation voltage on open circuit
Excitation current on open circuit
Open circuit transient time constant
Short circuit transient time constant
Efficiency at :
(a) Overloud capability condition (57,75
MW)
(b) Nominal Rating (55 MW)
(c) 80% (44 MW)

194 V
999 A
54 V
344 A
7.10 s
1.07 s
Unity p.f
98.83%
98.82%
98.70%

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Rated p.f
98.47%
98.41%

(d) 60% (33 MW)
(e) 40% (22 MW)
(f) 20% (11 MW)
(g) 10 % (5.5 MW)
Reactances :
Deirect axis sub transient
Quadrature axis sub transient
Direct axis transient
Quadrature axis transient
Negative sequence
Zero sequence
Synchronous
Short circuit ratio
Inertia constant
Stator
Length of core
Internal diameter of core
Air gap
Core material
Type of slot
No. of slot
Stator coil slot pitch
Conductor per slot
Type of winding
Dimensions of copper forming conductor
Cross section of one conductor
Insulation
Class

98.45%
98.21%
97.90%
97.70%
96.12%
95.98%
92.67%
92.46%
At rated voltage
17.30%
17.00%
19.00%
116.50%
17.20%
4.90%
208%
0.52
1.36 kW. s/kVA
2800 mm
970 mm
45 mm
High grade cold
rolled silicon
steel pole
Open
48
19/24
2
Lap winding
2.0 x 10.8
(Strand)
1193 mm2
B

Material in slot

Mica tape with
epoxy resin

Material on overhang

Mica tape with
epoxy resin

Min. Thickness :
to earth
between turns in slot to overhang

2.55 mm
-

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between turns in slot
Stator end shield material

Silicon steel
pole

Winding capacitance

0.238 µF/phase

Winding resistance

0.00305 Ω/fasa
(75o C)

Rotor
Rotor winding resistance
Length of motor body
Length over winding
Length over end ring
Space required for removal

0.174 Ω (at 750
C)
2825 mm
3729 mm
3973 mm
Straight :
13,620 mm
45˚ Axis : 8.891
x 4,800 mm

Material of end ring

Packing material under end ring

Length between centre line of bearings
Diameter of rotor body
No. of winding slots
Conductor per slot
Section of conductor
Slot wedge material

Insulation on winding

Insulation in slot
Minimum thickness :
to earth

Mn-Cr Alloy
forging

Epoxy glass
laminated
insulating plate
5,800 mm
880 mm
28
19
211 mm2
Al alloy
Epoxy glass
laminated
insulating plate
Mica sheet
1.0 mm

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6.

between turns in slot
Exciter
Exciter rated capacity
Exciter speed
Exciter rated voltage – d.c
Exciter rated current – d.c
Exciter ceiling voltage – d.c no load
Exciter ceiling voltage – d.c at rated current
Frequency
Stator insulation class
Rotor insulation class
Sailent pole field
Main field resistence at 750 C
Field current, no load on generator
Field current, MCR load generator
Field time constant
Diode manufacturer
Diode type
Diode rating
Diode connecting
Diode per arm
Number of diodes per arm required for
generator
Diode protection
Pilot exciter for brushless exciter
Manufacture

7.

Type
Frequency
Rated capacity
Transformator
No. Of Phase
Rated Frequency (Hz)
Normal Voltage
Highest System Voltage (kV)
Continuous Maximum Rating (MVA)
Type of Cooling
Impedance Voltage
Vector Group

0.2 mm
250 kW
3000 rpm
240 V
1042 A
440 V
440 V
200 Hz
F
B
Yes
5.06 Ω
3.1 A
10.2 A
1.3 s
Mitsubishi
electric
Stad
DC 240 A/pc
Graze, fullwave
3
2
Fuse
Mistubishi
electric
PMG
300 Hz
4.75W
3
50
11.8/155
13.8/170
70
ONAN
13%
Yd5

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Transformator Ratio Control Type
Range Variation of Ratio
Terminals HV Side LV Side
8.

Bushings
Bushings

Condenser

Type of condenser

Number of set
Design vacuum
Kind of cooling water
Design cooling water temperature
Hot water temperature
Quantity of cooling water
Exhaust steam quantity
Geothermal gas quantity
Rated steam enthalpy
Gas outlet temperature
Internal volume of condenser
Internal volume of gas cooler
Spray nozzle nominal diameter
Number of spray nozzle
Minimum requaired spray head
Spray water head at cooling water inlet
Maximum permissible solid particle size for
nozzle
Number of gas cooler tray
Maximum permissible solid particle size for
tray
Cooling water inlet pipe number
size
Hot water outlet pipe number
size
9.

On-Load
Automatic

Direct contact
condenser with
spray type main
condensing
part and
cascade type
gas cooling
part
one (1)
0.10 bar abs
Recirculating
water
27 °C
42.8 °C
11,800 m3/hr
376,910 kg/hr
1,885 kg/hr
2,219 kJ/kg
29 °C
285 m3
164 m3
50 mm
528 (42 BLIND
NOZLLES)
2 mAq
9.04 mAq
10 mm
3 stages x 2
3 mm
1
1,320.8 mm
ø.D. x 8 mmt
2
1,524 mm ø.D.
x 10 mmt

Main Cooling Water Pump
Duty

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Fluid
Temperature
Minimum NPSH available
Design Discharge Head
Design Flow Rate
Description
Type of pump
Number of stages
Manufacturer & Model No.
Number Suplied
Number Required for Full Duty
Speed
Specific speed
NPSH required
Maximum Total Head
Motor Power (rated)
Absorbed Power at design conditions
Weight :
Pump
Motor
Baseplate
Barrel

Geothermal
Condensate
Water
42.8 ˚C (max
70 ˚C)
5.7 m
32 m (Total
Head)
6850 m3/hr
Vertical Pit
Barrel type
Double Suction
Centrifugal
1
YOSHIKURA
KOGYO CO.,
LTD.
2 x 2 Units
2 x 2 Units
600 rpm
472 rpm
4.0 m
A. 39.8 m , B.
40.0 m
800 kW
714 kW
Approx. 16,500
kg
Approx. 7,000
kg
Approx. 2,000
kg
Approx. 5,200
kg

Materials

Casing

Impeller

TYPE 316
STAINLESS
STEEL
CASING
(SCS14)
TYPE 316
STAINLESS
STEEL
CASING

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Shaft

Shaft Sleeves

Wear Rings

Bearings

Seals
10.

(SCS14)
TYPE 316
STAINLESS
STEEL
(SUS316)
TYPE 316
STAINLESS
STEEL
(SUS316)
TYPE 316
STAINLESS
STEEL
(SUS316)
RUBBER
BEARING
STEEL (SUJ2)
CARBON &
STAINLESS
STEEL

Primary Inter Cooler Pump
Duty
Fluid
Temperature
Design Discharge Head
Design Flow Rate
Description
Type of Pump
Number of Stages
Manufacturer & Model No.
Number Supplied\
Number Required for Full Duty
Speed
Specific Speed
NPSH Required
Maximum Total Head
Motor Power (rated)
Absorbed Power at Design Condition
Weight :
Pump

Geothermal
Condensate
Water
27 ˚C
30 m (Total
Head)
760 m3/hr
Horizontal
Double Station
Centrifugal
1
YOSHIKURA
KOGYO CO.,
LTD./PN8
2 x 2 units
2 x 2 units
750 rpm
205 rpm
1.8 m
37 m
85 kW
79.1 kW
Approx. 1500

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Motor
Baseplate
Materials

Casing

Impeller

Shaft

Shaft Sleeves

Wear Rings

Bearings

Seals
11.

kg
Approx. 1150
kg
Approx. 800 kg
TYPE 316
STAINLESS
STEEL
CASING
(SCS14)
TYPE 316
STAINLESS
STEEL
CASING
(SCS14)
TYPE 316
STAINLESS
STEEL
(SUS316)
TYPE 316
STAINLESS
STEEL
(SUS316)
TYPE 316
STAINLESS
STEEL
(SUS316)
RUBBER
BEARING
STEEL (SUJ2)
CARBON &
STAINLESS
STEEL

Cooling Tower
Type

Manufacturer & Model No.
Water Temperature In
Water Temperature Out
Fan Speed
Motor Speed
Power
Quantity Shell

Mechanical
Induced Draft,
Double-Flow
Crossflow
Mitsubishi
Heavy
Industries LTD.
43o C
27o C
129 rpm
1000/750 rpm
120 kW/shell
5

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Universitas Pendidikan Indonesia | repository.upi.edu | perpustakaan.upi.edu

1.4

Software Pendukung
Software pendukung dalam penelitian ini, diantaranya adalah Microsoft

Visio, yang digunakan untuk membuat flowchart penelitian dan hal lainnya.
CorelDraw dan Photoshop yang digunakan untuk menggambar objek apabila
tidak ada dalam factory symbol Wonderware Intouch. Microsoft Access yang
digunakan untuk menyimpan database dari sistem virtual SCADA PLTP
Kamojang.

Hafizh Tri Januar, 2016
Desain Simulator Sistem Scada Pusat Listrik Tenaga Panas Bumi Kamojang
Universitas Pendidikan Indonesia | repository.upi.edu | perpustakaan.upi.edu