Textbook PRD504 Car Glossary pt 2

Clockwise from top: BMW X6 alloy, Citroen CX, Minilite wheel, Bugatti Type 35, Subaru
WRX gold alloys

Alloy Wheels
Racing-derived like their wire-wheeled predecessors, this is the generic name for any non
pressed-steel, metal wheel - the single most important piece of automotive jewelry.
They are cast or forged in aluminum alloy, with a protective, usually silver-painted finish,
which replaced the unsuccessful polished and lacquered treatment of the 70s (illus.Citroen
CX). Darker paint finishes are sometimes selectively machined back to the bare metal to add
contrasting 'sparkle', while brake dust can also add a little useful detail definition. The simple
use of distinctive gold paint on the Subaru Impreza and Renault's Clio Williams, guaranteed
instant recognition.

The importance of wheels to a car's appearance and stance is not lost on the manufacturers,
who always list a range of larger-diameter optional-extra alloys, and also fuels an enormous
aftermarket industry.
Landmark, timeless - and now ubiquitous - designs include Bugatti's beautiful 1924 'Type 35'
(whose 8-spoke castings brilliantly incorporated the brake drums) and the 1960s 'Minilite'.
Notable designs also included the 1970s faux alloy 'Rostyle' (found on MGB models) and the
American 'Wolfrace'.


Armature
An armature is sometimes called a 'buck', but this can get confused with 'seating buck'.
Clay is heavy, expensive and temperature-sensitive, and if applied too thickly, it is prone to
cracking under its own weight. For these reasons, clay models of any scale are built up over a
supporting armature of wood and foam. In full-size models, they will also have a steel
‘chassis' with axles - road wheels aiding both reality and maneuverability.
The armature's dimensions will be based on those taken from tape and package drawing
information, making allowance for a sufficient layer of clay for sculptural maneuver.

Concept Sketch
Generally, sketches, which may initially take creative liberties (particularly with proportion),
will eventually be required to acknowledge the constraints of the package drawing and of
reality.
Concept sketches will be free of such inhibiting constraints. They will be used to stimulate
creative design ideas and directions and to propose novel solutions. Alternatively, they may
be sketches that demonstrate the conceptual ideas behind the design, its influences or form
language.
They may also be commissioned for publication, and as such, are likely to have been 'worked
up' in Photoshop, and might be considered to be relaxed, high-impact renderings.
See also sketch


Below: Mercedes C111 (L) and McClaren F1 (R)

Doors
Conventional doors have to obey certain rules: hinge points must be in a vertical plane to
avoid having to open a door 'uphill' against its own weight, or being dragged 'downhill' by it.
'Double parallel' hinges enabled the huge doors of the Renault Avantime to be opened in
'normal-sized' spaces, but provided the manufacturers, Matra, with an assembly nightmare.
But there are other forms of door, some which allow much more visual freedom and delight.

Gull Wing Doors
Hinged along the roof and resemble a bird's wings when opened upwards, these first appeared
on the 1952 Mercedes-Benz 300SL racing cars. They were a logical German engineering
solution to the problem of providing access yet still preserved the integrity of the tubular
spaceframe's necessarily high and wide sills. The resulting visual delight was purely
incidental...
Top-hinged doors reappeared on the 1974 Bricklin and the infamous 1981 DeLorean, and
with variations: the 1991 Toyota Sera and the 2003 Ferrari Enzo both have one hinge in the
roof and the other at the base of the A-pillar, while the Mercedes SLR McLaren has 'swing
wing' doors with both hinges on the A-pillar.


Rolls-Royce Phantom Drophead Coupe (above) and Mazda RX-8 below (left) and Honda
Element (right)

‘Suicide' (or ‘Barn') Doors
Doors hinged at their rear, or trailing, edge. In the 1920s and 30s, it was quite common for all
doors to be hinged from the B-pillars. Occasionally forced open by air pressure created by the
forward movement of the car lead to their name, these were subsequently banned.
Suicide doors have been recently re-introduced in the rear of 'extended cab' pick-up trucks,
the Mazda RX-8 and the Honda Element. Like the 1937 Lancia Aprilia and 1961 'Kennedy'
Lincoln Continental, the RX-8 has no B-pillar (legislation is met by clever and robust
engineering). The completely open body sides offer unrivalled access to the rear seats of a
coupe.
BMW has coined the more elegant term 'coach doors' for its current Rolls-Royce models.

1971 Lamborghini Countach
Scissor Doors
These doors pivot expensively upwards on a single hinge, aided by a gas strut. Though they
solve the problem of opening a very long door in a confined space, they create another - that
of turning a low-slung sports car into a garage roof-scraping one.

Scissor doors first made production on the 1971 Lamborghini Countach, were retained for its
replacement, the 1990 Diablo, and have become a Lamborghini trademark.

Original Renault Twingo (and also Fiat's Cinquecento) has soft curves, generous radii, a
happy face and 'playful' interior detailing. Original Audi TT (below right) highly disciplined
'geometric' surfaces and detailing. Ford Ka (bottom left) graphic was named 'New Edge'

Form Language
(See also surface language)
This can refer to the manipulation of the form of any individual vehicle, or to the visual 'feel'
or identity that characterizes and unites a manufacturer's entire range. It can also refer to the
'library' of design themes, manners, details, clichés, etc., available for a designers reference.
Usually, the way the principle surfaces of any car's exterior - and interior - are treated will
help to confirm its nature or purpose. A small city car, intended to be non-threatening and
friendly, may have soft curves, generous radii, a happy face and 'playful' interior detailing.
Sportscars' surfaces should help make them look athletic and powerful, and 4x4's will tend to
be chunky and apparently unsubtle and unrefined.
Deployed corporately, surface language is a form of brand or marque identity, referring to the
manner in which designers from different companies will treat the sculptural journey from
broadly similar points 'A' to points 'B'.

Audi designs, for example - epitomized by the original TT - have highly disciplined
'geometric' surfaces and detailing: perfect radii, incised shutlines and precise surfacing. This
'cerebral' designing characterizes the whole range and creates a unified family identity
(interestingly, the 'organized' surfaces of an Audi-designed Lamborghini couldn't be mistaken
for the more ‘seductive' sculpture of a Ferrari).
'Jaguarness' can be traced backwards (side-stepping the XJ-S....) to the emotive E-Type, DType and C-Type, but the sharper new XF attempts to redefine the new way forward.
Some form language is even afforded the significance of being named: Ford's graphic 'New
Edge' of the 1990s and less convincing moving-when-standing-still 'Kinetic Design' (illus.
Fiesta, bottom right). BMW's controversial 'flame surfacing' unifies their entire, diverse,
range.
Some early Japanese, and more recently Korean and Chinese manufacturers, with no design
history of their own, have ‘borrowed' others' successful design language as a shortcut to
market acceptance.

French Curves
Guides used to describe curves of varying radii - i.e. non-constant curves which produce lines
which 'accelerate' or 'speed up' by 'unwinding' - are called French Curves and Ships Curves.
These are templates made from plastic, wood or metal used to create smooth curves between
two or more pre-determined fixed points in both 2D drawing and 3D manual modeling.
French Curves are the small, multi-sided, transparent plastic templates made from

combinations of different external, and 'pierced' internal, curves. The ubiquitous standards are
the Burmester set (of 3) and those appropriately known as Ram's Horns (or Monkey Tails in
the US).
Ships Curves are generally larger, altogether simpler, without internal cut-out shapes, and
useful for longer, more 'relaxed' lines.
Railway Curves or Sweeps (sometimes called 'Steels') have constant radii - i.e. their
curvature is the same at any point along their length. They come in graduated sets in both
clear plastic for drawing and small-scale modeling, and in steel or aluminum for full-size clay
modeling purposes.

Ellipse Guides or Templates are used for drawing wheels in perspective and come in a range
of angles from an acute 15 to an almost round 80 degrees, and like Circle Guides seem to be
almost universally produced in translucent green plastic.

Fiat 520 sedan (1927-29) is an early 'six-light '; Audi A4 (below) is a more recent example.
Volkswagen Passat CC is a 'four light' design

Light
Not, as you might think, something you switch on when it gets dark, but the traditional name
for car windows. Hence from the 1920's, a 'six light' sedan is one with three separate side

windows on each side.
As an example, an Audi A4 is a 'six light' design, whereas a VW Passat CC is a 'four light'
design, even though both have a similar elongated DLO graphic.
The rear window of a car is variously referred to as the 'rear screen', 'back light' or 'rear light'.
See also Day Light Opening (DLO)

Nissan Rogue conceals Mohican lines below roof rails
Mohican Line
This is a good example of the continuously developing vocabulary of the designer.
It refers to the black or body-colored capping strips which run lengthwise along the sides of
the roof and serve the dual purpose of hiding a major weld line where the body-side pressing
meets the roof panel, and concealing location points for roof racks. So cars have not one, but
two, Mohican lines.
Developed in the early 80s by Japanese companies, these replaced conventional seamconcealing tacked-on roof gutters, reducing visual clutter and cost. It's a Japanese studioderived term largely unknown in American or European studios - whose 'roof joint finisher'
or 'roof channel capping' sound rather dull by comparison.

1923 Lancia Lambda was pioneer of the monocoque. McLaren F1 (below left) and Ferrari
Enzo (right) are modern examples

Monocoque (sometimes ‘Unibody’)

This is a construction method - first widely used by the aircraft industry - in which the
exterior stressed skin panels support some or all of the loads on the structure. Most cars are
made this way.
Pioneered by Lancia with the 1923 Lambda, the first truly mass-produced chassis-less
European monocoque was the 1934 American Budd-inspired Citroen ‘Traction Avant'.
In 1946, aircraft manufacturers Piaggio devised a unique two-wheeled utility vehicle using
structural steel pressings. The Vespa scooter mobilized post-World War II Italy, and became
both design classic and legend.
Oddly, this is a construction method that operates at both ends of a scale: in steel it's suited to
high production numbers, but in carbon fiber it's used in small production runs of extremely
expensive cars such as the Ferrari Enzo and McLaren F1.

1960 Maserati T.60 'Birdcage'
Spaceframe
This is a construction method in which a complex but lightweight and rigid, internal structure
or skeleton is covered by a non load-bearing skin. This building method lends itself to

cheaper and more noticeable facelift exercises.

The Renault Espace is an example of a one-box car, as is the original Twingo. Twingo 2

(right) is closer to a more conventional two-box profile

One-Box (Monospace or Monovolume)
The principal volumes of the traditional sedan can be split into separate compartments or
boxes: the hood/bonnet is the first box; the passenger compartment the second, and the
trunk/boot the third - i.e. it's a 'three-box' car. A three or five-door hatchback (no separate
trunk compartment) is a 'two-box' car.
A 'one-box' design is achieved by pulling the base of a hatchback's A-pillars and screen
forward, but unlike cab-forward designs, the driver and passenger are left where they are. The
impression from within is one of spaciousness - though the space gained is largely unusable
One-box designs communicate extra size or volume: the spacious and versatile 1997
Mercedes A-Class is actually shorter than the current, cramped Mini. The main drawbacks
are the shift of the A-pillars from the drivers' peripheral vision towards his direct field of
vision, and solar gain from the panoramic windscreens.
Though Fiat might challenge the claim, the 1992 Renault Twingo is generally regarded as the
first mass-produced one-box car. Commercial vehicles with 'forward control' seating have
been one-box for years which is perhaps why Americans refer to their MPVs as 'vans'.

Package Drawing of the Lotus Evora
Package Drawing

Although 'artistic license' with perspective, proportion (and wheel diameter) may be expected
and understood in both 2-D and 3-D, the reality exists in the package drawing. Drawn over a
'tens lines' grid to a stated scale, it can be measured.
Typically, the package drawing is delivered, via the engineers, to designers as an assembled
collection of largely non-negotiable 'hard points' in the form of the unclothed functional
contents of a car. This will include recommended length, width and height, wheel centers,
engine, drivetrain and fuel tank location, screen angle and position, maximum and minimum
percentile manikin positions (with sightlines) which will also impact on the interior's design,
as will inner wheelarch intrusion, etc.
In 2-D elevation, or 3-D CAD form, all this will provide the initial underlay over and around,
which a designer will have to demonstrate his sketches can be persuaded to fit - without loss
of 'character'.
See also package

Ramp Angles
The Approach Angle is measured by drawing a tangent from the leading edge of a front tire
upwards to the lowest point on the front overhang.
The Departure Angle, by a line similarly drawn from the trailing edge of a rear tire to the
lower rear overhang.
The Breakover Angle is that created by drawing tangents from the trailing edge of the front

tire, and the leading edge of a rear tire to meet at the center point under the sill/rocker panel.
There is no legislation covering ramp angles, but maximizing them is functionally critical on
off-road vehicles and of cosmetic interest to owners of sports cars with minimal ground
clearance.

Rendering
A rendering is the definitive expression of a design idea. Although light, shade, color and
reflections - all possibly computer-enhanced (typically using Photoshop) - may be expected
'ingredients' of a rendering, it has more to do with the precision, accuracy and care with
which a design is described. This is quite likely to be 'sharpened' by the use of drawing aids
such as ellipse guides and French curves.
Photo-realistic definition won't be required between designers well used to looking at,
enjoying and 'interpreting' sketches, but is necessary to explain and sell a design idea to, for
example, non-designer clients in decision-making roles (such as senior management). In
some cases, common views and colors may even be stipulated to remove preference between
competing renderings.

Sketches are usually done in Biro or soft Prismacolor pencil

Sketch
(See also concept sketch, rendering, package drawing, tape drawing, underlay)
Drawing is still regarded as the language of designers. Sketches are an important visual
expression of a designer's creative thought process, but not generally the end product.
Sketches are used as an aid to evolving and visualizing an idea. Initially they will be rapid,
exploratory and ‘evocative' rather than definitive - trying to catch the 'spirit' or 'mood' of the
idea. The line quality, detail and form definition will become clearer as an idea is developed
(hence sometimes, development sketch) until it is resolved in a rendering. A sketch is, by
definition, unfinished, though most designers prefer the relaxed 'atmospheric looseness' and
'un self-consciousness' of sketches.
There is debate about whether sketching is a thinking process in itself, whether the thinking
and sketching are 'simultaneous', or whether the thinking is done 'normally' and transmitted,
via the hand, to paper, for appraisal by the eye.
Sketches are not generally made for other people and development sketches or 'thinking
drawings', complete with center, section and perspective construction lines, may never
actually be seen. In this sense, if they have no development potential, sketches can be thought
of as 'disposable' rather than ‘precious'. Having said that, these are an important record of
both a designer's range of ideas and the ability to develop any preferred idea.

Favorite weapons are a soft, blue Prismacolor or Derwent pencil (which easily produce
expressive lines) or, for the more skilled, a Biro (which doesn't) on thin 'layout' paper.
Sketching may also be done on the computer using Photoshop, but most designers find the
lack of 'immediacy' inhibits the process. The expression 'napkin sketch' defines the notion of
'immediacy'.

Sketch Model
In the creative sequence, the sketch model is used as a 'quick and dirty' (and cheap) means of
translating a 2-D sketch into 3-D to make sure that the essence of the graphically successful
sketch is not lost - or indeed, to confirm that the translation is actually possible. As with the
sketch, the sketch model is a means to an end, not an end in itself.
For students, this will mean a small-scale - 1/10 will do it - blue Styrofoam model; for the
professionals it's more likely to be a ¼ scale clay model. For both, there is the 3-D computermodeling (usually using Alias software) alternative, the simple objective being to map-in the
broad surfaces and, importantly, check the conjunctions of these surfaces. As these 3-D
renderings are developed they may be checked in 'real' 3-D by milling a rough foam or small
rapid-prototyped 'wax' model before committing considerable resources to milling-out a fullsize model either in clay or high-density foam.

Designers use a spline to develop Renault Megane model

Spline
Another term with shipyard origins. A spline is a long strip of flexible wood, sprung steel or
plastic which is used as a guide to draw or model smooth curves.
Held against its natural spring either at the ends or at a number of fixed points with weights,
it will take the line which minimizes the energy required to bend it, and adopt the smoothest
possible 'natural' curve in its attempt to straighten itself out.
A spline may have a constant or tapered section. A constant-sectioned spline held only at the
ends will produce a constant curve; a tapered spline, held similarily, will produce a curve
which will accelerate, or speed up towards the thinner end: it will be, effectively, a French
curve.
In the days before computers, long splines were also used by car body engineers at full
stretch on full-size drafting tables. But, in the 1940s, mathematicians studying the spline
shape derived a formula known as the spline curve or function, which led to its use in
computer-aided surface design.

Holden Efijy concept (above). Iconic Mini (below right) did not follow trends of fashion,
while Chrysler PT Cruiser quickly became 'last season'.

Styling

1) The term 'styling' tends to be used in a dismissive, derogatory sense to imply superficiality.
This however, denies the notion that it may, in itself, have some value, not merely be skindeep, second rate design.
Style is closely linked to fashion with its ever-changing seasons, but somehow the stylistic
changes that conspire to produce 'this season's look' in the fashion world, while often
polarizing opinion, seem to escape criticism. Some cars with a high style content often turn
out to have a short 'honeymoon' period: Chrysler's PT Cruiser and Crossfire initially had
would-be purchasers queuing, but quickly became very 'last season'.
A 'sense of style' can be created (and thereby conferred on the owner) and there are certainly
cars which cut across social, gender and age boundaries and achieve timeless stylishness by
not following trends or the dictates of fashion.
At its superficial best, styling may dominate function, but shouldn't compromise it. It is an
exercise in form and semantics - the emotional trigger that attracts us in the first place, and
like anything else it can be done supremely well or truly badly.
2) 'Styling' as an abbreviation of 'Styling Studio'. For example, Jaguar hung on to the term
longer than most automotive studios, but changed it on the appointment of Ian Callum as
Director of Design. However, it was always useful in differentiating a Design Studio from
those other areas where design activities happened - chassis design, engine design, etc.

Tape drawing examples

Tape Drawing
Full-sized or scale line 'drawings' of side and end elevations of a design made on translucent
plastic film stretched on a vertical surface over a 10cm grid (known as 'tens lines') and
package information, using rolls of black masking tape, photographic tape or purposemanufactured Japanese drawing tapes.
These crêpe tapes are stretchable for creating curves - but have enough 'body' for these curves
to flow naturally - and are lightly sticky, to enable regular repositioning for line-adjustment
purposes - the equivalent of 'rubbing out'.
Their purpose is to provide accurate, measurable, linear information relative to the 'tens lines'
grid to the team of sculptors or modelers working on the clay model. In this sense, they are
purely functional and are not pictures. However, the addition of airbrushed color, light and
shade, and the full range of tape widths creates the 'tape rendering' which, in full-size form,
can quickly and cheaply provide an accurate impression of the 'presence' of a design proposal
- albeit in elevation. A whole extra dimension is achieved in the bigger studios using full-size,
fully rotatable, 3-D digital images projected on to 'power walls'.
The same tapes are used in 3-D too, for much the same purpose, providing a line for modelers
to work to, or adding definition to clay models of any scale.

Underlays aid the gradual and accurate development of sketches

Underlay
The slight transparency of vellum and the thin white paper in layout - or marker - pads allows
the use of underlays to aid the sketch and sketch development process.
Elevational package drawings, photos with useful perspective placed underneath, will show
through and can be sketched over as can previous drawings, making adjustment or
improvement straightforward. Some view this as 'cheating', but it's really a way of speedingup the creative process and is standard industry practice.
If spirit-based felt-tipped marker pens are used, layout pads of 'bleed-proof' marker paper will
prevent the ink seeping through and spoiling the underlay (but this will slightly 'deaden' the
colors).