WW MES and Manufacturing Overview v4

  

: The Road To Growing You Business…Organically MES Michael Deng Channel Sales Manager, ASEAN party trademarks and service marks are the proprietary marks of their respective owners.

© 2010 Invensys. All Rights Reserved. The names, logos, and taglines identifying the products and services of Invensys are proprietary marks of Invensys or its subsidiaries. All third Slide 1 Sunday, March 17, 201 Invensys proprietary & confidential 9 What we’ll discuss today

  • Wonderware MES Recap - MES 101

  • Invensys offerings to manufacturers

  • ERP Integration • Case Studies • Eco-System & GTM Approach

  Slide 2

  Okay… Manufacturing Recap

  Slide 3

  Let’s look at an example of manufacturing: making a cookie Raw materials: flour/sugar/baking powder/vanilla/chocolate chips

  • Equipment: mixer, spoon, bowl, baking sheet, oven, mitts
  • Labor: you
  • Recipe: from package. Includes measures, time, temperature

  • Batch: three sheets of cookies, 12/sheet
  • Outcome: units of one (cookies)
  • Slide 4

  Slide 5

  Let’s look at another example: building a PC

  • Raw materials: PC boards, components, screen, CPU, disk drive, …
  • Equipment: hand assembly, electronic insertion equipment
  • Labor: assembly line (automated/semi-automated)
  • “Recipe”=BOM/Work Instructions: Bill of Materials lists all of the components required, plus Work Instructions handle any special processing, testing or packaging that must take place
  • Outcome: units of one (PC’s)

  Many More… Slide 6

  Slide 7

  What do manufacturers have in common?

  • Tracking of raw materials to finished goods
  • Effectively using plant assets/resources
  • Optimizing output while minimizing costs
  • Maintaining customer satisfaction
  • Complying with standards & industry regulations
  • Maintaining their competitive edge

  Agenda 

  Wonderware MES 101 

  Operations & Execution (MES) Portfolio 

  ERP Integration 

  Case Studies 

  Partners & Ecosystem

8 Invensys © Invensys

  Sunday, March 17, 2 proprietary

  Again, What is MES… “I need to reduce downtime” “I need to have traceability” “I need to manage recipes”

  “I need to improve quality” “I need to improve yield”

  “I need to reduce inventories” “I need to reduce cycle times”

  “I need to reduce costs” Standards Groups for MES: Manufacturing Execution Systems

  Manufacturing Enterprise Solutions Association Developed S-95 Standard for MES to ERP Integration. MES layer focuses on key manufacturing activities—operations, inventory, quality, labor and maintenance activities—corresponding to the “Level 3” in the Perdue Hierarchy Model.

  MESA is a consortium of vendors, consultants, services providers & end users. Goal is to deliver information that enables the optimization of production activities, from order launch to finished goods.

  

Best-in-Class Use MES…

Source: Aberdeen Group – Global Operations Management (August 2008) MES Market Opportunity…

  Growth surpasses traditional ERP Mfgs continue to invest in process improvements that affect bottom line (quality, profitability, yields, throughput, asset management) MES has lion’s share of investments

  • AMR The Manufacturing Operations Software Application Market Sizing Report, 2006–2011
Industry Overview: Needs Met for Discrete Manufacturing with MES

   “Error Proof” mfg 

  Track & Trace by units  Validation, Compliance  Corrective Action 

  21CFR Part 11, 820 compliance  eDHR 

  Closed loop CAPA  Operator certification  % first time right  Failure analysis  Integrate to automation & controls products 

  Traceability  Inventory management  RMA/Repair

   Supplier Management

   Yield, Cycle Time, Quality improvements  ECO execution 

  Increase production without increasing capacity 

  Accelerate NPI ramp to production volumes  Collaboration with suppliers via web 

  Operational efficiency through real time data collection

   Yield/throughput improvements

  Automotive High Tech

  EMS (contract mfg)

  Medical Industrial Industry Overview: Needs Met for Hybrid/Process Mfg with MES

   eBatch Records 

  Increase Productivity 

  Track & Trace by batches 

  Reduce Costs 

  Integrated LIMS and 

  Ensure food safety PDM

  Food & Chemical

   Assure continued product

   Validation, Compliance availability  OEE/DTM Bev.

   Maintain brand value

   Maintain processing

  

  21CFR Parts 11/ 820 flexibility with equipment mgt compliance

   eBatch Record  Closed loop CAPA  Operator certification

   Lot tracking and recipe  Integrate to automation management enable brand

  & controls products protection

   Traceability 

  Legal compliance & preparation for future FDA

  Pharma/

   Inventory management Tobacco regulation of industry

   Improve recipe

  API

  management and specification collaboration  OEE/DTM  Yield/throughput improvements Industry Overview: Needs Met for Food & Bev Manufacturing with MES

   Labor Management

  Meat &

   Integrate disparate systems

   Increase Productivity

   Yield, Cycle Time, Quality

  Overall F&B

   Reduce Costs

  Poultry

  improvements in real-time 

  Ensure food safety  Weigh scale integration:

   Assure continued product reduce overfills availability

   Increase production without 

  Maintain brand value increasing capacity 

  Shipping efficiencies  Maintain production volumes with KPI’s/real- time process management

   Collaboration with suppliers

  Beverages

   % first time right

  Dairy

  via web 

  Failure analysis  Ingredient management

   Integrate to automation & through PDM controls products

   Integration of LIMS for

   Traceability Quality remediation

   Inventory management  HACCP

  

OEE/DTM

   Yield/throughput

   improvements

  Respond to seasonal demands  OEE/DTM

  

Industry Overview: Needs Met for Metals & Mining

Processing with MES

   End-user Skills Shortage  Supply Base Consolidation

  Industry Needs

   Introduction of Total Integrated Solutions Puts Pressure on Niche

  & Challenges

  Participants 

  Strong End-user Demand for Value- added Services 

  Sensitivity to Global Commodity Prices 

  Reliability & Reduced Downtime to respond to new & existing business contracts

   Capture best practices

   Enforce methodology  Integrate to automation & controls

  How MES Solves

  products 

  Better visibility to real-time activities 

  OEE for downtime mgt & throughput optimization 

  Bundles s/w & services for complete solution

  A Break…………..Before We Consider MES

  Golf professional Kenny Perry was leading the 2009 Masters Golf Tournament in Augusta, Georgia, on the final day with two holes to go. At age 48, he had worked all his golfing life for this moment: a chance to win a major tournament. His second shot on the seventeenth hole ended up on the back fringe of the green, leaving him a difficult but very playable chip shot. Unfortunately, though, his next shot ended too far from the hole for him to make par. He bogeyed instead, a one-stroke mistake that ultimately cost him the championship.

  Slide 17

  Small Take-Away’s

Past greatness does not guarantee a company’s future.

  • In the years to come, thriving businesses will know how to
  • manage every part of their organisation with excellence The most successful executive will concentrate a majority of
  • their time and resources on what will keep their companies growing and prospering in the decades ahead.

  Slide 18

  Why MES? Questions to consider  Are you a manufacturer in a regulated industry?

  • – Food & Beverage – Tobacco – Automotive – Cement – Pharmaceutical/Chemicals
  • – Medical Devices

   Do you have “challenges” in your business?

  • – Compliancy issues (21 CFR Part 11, HACCP, BioTerrorism, TREAD)
  • – Cost of Quality/Product out of balance?
  • – Supply chain issues?
  • – Meeting supply/volume targets?
  • – Managing plant assets/resources?

   Do you have legacy/custom software applications to track, trace or document the product manufacturing?  Do you have initiatives like:

  • – LEAN, Six Sigma – Cost reduction, OEE, DTM

  

Do you have improvement projects being driven by Operations,

Finance, or Quality? Are they X-Departmental?

  • – If so, then they may be a good MES candidate
Agenda 

  Wonderware MES 101 

  Operations & Execution (MES) Portfolio 

  ERP Integration 

  Success Stories 

  Ecosystem & GTM Approach

  20

  © Invensys Sunday, March 17, 2 Invensys proprietary

  Wonderware Batch Effectively Manages Flexible Batching Processes in Process & Hybrid Industries.

  Wonderware Batch Effectively Manages Flexible Batching Processes in Process & Hybrid Industries.

  Operations & Execution Portfolio Overview

  © Invensys proprietary & confidential 03/17/2019 Slide 21 Wonderware MES Improves Production Execution Consistency, Visibility, Agility and Performance.

  Wonderware MES Improves Production Execution Consistency, Visibility, Agility and Performance.

  Wonderware Quality Improves Product Quality and Consistency Through Real-Time Statistical Process Control and Analysis.

  Wonderware Quality Improves Product Quality and Consistency Through Real-Time Statistical Process Control and Analysis. Operations & Execution Portfolio Overview (cont.)

  © Invensys proprietary & confidential 03/17/2019 Slide 22 Wonderware Mobile Solutions Accelerates and Sustains Operations Improvements Through Mobile Procedural/Work Task Management.

  Wonderware Mobile Solutions Accelerates and Sustains Operations Improvements Through Mobile Procedural/Work Task Management.

  Wonderware Enterprise Integration Facilitates Integration of Plant Floor Applications to Enterprise Solutions.

  Wonderware Enterprise Integration Facilitates Integration of Plant Floor Applications to Enterprise Solutions.

  ArchestrA Workflow Orchestrates Plant-Level Business Processes Across Disparate Domains (People, Processes & Systems).

  ArchestrA Workflow Orchestrates Plant-Level Business Processes Across Disparate Domains (People, Processes & Systems).

  

Operations & Execution Portfolio

MESA’s 11 Functions of MES

  Sales & Enterprise Service

  Resource Operations/ Resource

  Management Planning

  Detailed Allocation & Scheduling Status Dispatching Document

  Document Production Control

  Control Units

  MES

Product

Product

  Performance

Tracking &

Tracking &

  Analysis

Genealogy

Genealogy

  Labor Maintenance Process Management Management Management Data

Quality

  Collection

Management

Acquisition

  Supply Chain Control Management

11 Functions of MES Fully Covered by Invensys

  ISA Model

  ISA Model Sales & Enterprise Level 3

  Level 2 Service Resource Management

  Planning

Operations/ Resource

Detailed Allocation &

  Scheduling Status WW Avantis Operations Dispatching Document Document Software Production Control Control Units

  MES WW QI Analyst WW Product Product Performance Tracking & Tracking & Performance

  Analysis Genealogy Genealogy Software System Platform Labor Maintenance Process

  

Management Management Management

WW

  ArchestrA Enterprise Workflow Integrator

  Data Quality Collection Management Acquisition Supply Chain Control Management Wonderware MES MESA 11 Point Coverage

  Operations & Execution Portfolio Solutions “Powered By” MES…

  WIP Management ►

  HACCP ►

  Batch Processing ► Recipe/Spec. Mgt. ► Master Data Mgt. ►

  Weigh & Dispense ►

  Quality Data Collection ►

  Shipping ►

  Inventory Management ►

  Order Management ►

  ► Track & Trace

  Receiving & Inspection ►

  ► Labor Mgt. ►

  ► Procedural Execution

  ► Electronic Work Instructions

  ► Electronic Batch Records (EBR)

  ► “Paper-on-Glass”

  ► Error Proofing

  …

  E m p o w e ri n g S u c c e s s o f P ro d u c ti o n W o rk e rs D e v ic e s , A p p li c a ti o n s , E n te rp ri s e In te g ra ti o n Database Applicatio ns Asset Management LIMS Systems Devices ERP (SAP, Oracle, Microsoft..) Manufacturing Operations Management: Operations Mgt Solution Offerings

  Information / Visibility System Interoperability

  Manufacturing Operations Management Microsoft Technology & Industry Standards

  System Platform Clients Enterprise Integration Industry Applications

  & Industry Packs

  Wonderware HMI, MES & EMI Software Solutions Operations Performance Quality Batch Food & Beverage Intelligence (EMI) ArchestrA Workflow Operations & Execution Portfolio MES – Operations Value Proposition

   Improves Manufacturing Agility

  

Drives Consistent Production Execution

  

Captures Comprehensive Manufacturing

Genealogy

   Improves Decision Support & Planning within the Supply Chain

  27

  © Invensys Sunday, March 17, 2

  Operations & Execution Portfolio MES – Operations Features

  Product Definition

   Ability to Define Raw, Semi-Finished or Finished Goods

   Attach Multiple BOM Definitions (versions) to a Product

   Attach Multiple Specifications (versions) to a Product

   Synchronize Products Definitions with External Systems

  Product Definition

   Ability to Define Raw, Semi-Finished or Finished Goods

   Attach Multiple BOM Definitions (versions) to a Product

   Attach Multiple Specifications (versions) to a Product

   Synchronize Products Definitions with External Systems

  Bill of Material Definition

   Multi-level BOM (n-tier)  Define Multiple Substitutes per BOM Item  Define Co-Products / By-Products  Configure Specific Material Processing and Tracking Business Rules per BOM Item (e.g. backflush, maintain inventory, must consume from previous step, etc.)

  Bill of Material Definition

   Multi-level BOM (n-tier)  Define Multiple Substitutes per BOM Item  Define Co-Products / By-Products  Configure Specific Material Processing and Tracking Business Rules per BOM Item (e.g. backflush, maintain inventory, must consume from previous step, etc.)

  MES 4.0 Operations MES 4.0 Operations Mobility Product Definition Operations & Execution Portfolio MES – Operations Features (cont.)

  Production Management & WIP Execution

   Full Production/Process Order Management  Define and Execute Product Specific Production Routings  Record and Track Production, Consumption and Labor

   WIP Status and Characteristics

  Production Management & WIP Execution

   Full Production/Process Order Management  Define and Execute Product Specific Production Routings  Record and Track Production, Consumption and Labor

   WIP Status and Characteristics

  Inventory Management

   Configure Business Rules for Tracking Inventory on the Plant Floor (e.g. maintain composite lots, etc.)  Can track bulk, lot or serialized inventory items  Ability to Transfer, Split, Combine, Receive,

  Ship and Reclassify Inventory Items

  Inventory Management

   Configure Business Rules for Tracking Inventory on the Plant Floor (e.g. maintain composite lots, etc.)  Can track bulk, lot or serialized inventory items  Ability to Transfer, Split, Combine, Receive,

  Ship and Reclassify Inventory Items

  MES 4.0 Operations MES 4.0 Operations Mobility Production Execution Storage Management

   Ability to Define Fixed or Mobile Inventory Locations  Ability to Monitor the State of Inventory Locations  Track the Movements and Location of Mobile Storage Devices

  Storage Management

   Ability to Define Fixed or Mobile Inventory Locations  Ability to Monitor the State of Inventory Locations  Track the Movements and Location of Mobile Storage Devices Operations & Execution Portfolio MES – Operations Features (cont.)

  Equipment Operations Equipment / Machine Setup Equipment / Machine Setup MES 4.0 MES 4.0

   Common Equipment Setup Templates  Common Equipment Setup Templates  Enable Consistency in Equipment setup

  Operations Operations

   Enable Consistency in Equipment setup  Ability to Capture a “Golden” Setup  Ability to Capture a “Golden” Setup  Ability to Enforce Steps and/or Procedures Mobility

   Ability to Enforce Steps and/or Procedures

  Procedure Step Manager Procedure Step Manager

   Guide an Operator Through a Manual or Semi-  Guide an Operator Through a Manual or Semi-

  Automatic Procedure at a Particular Automatic Procedure at a Particular

  Manufacturing Operation Manufacturing Operation  Configure Required “Step Actions” (e.g.

   Configure Required “Step Actions” (e.g. consume material, acknowledge message, consume material, acknowledge message, view document, etc.) view document, etc.)

  Production Event Tracking Production Event Tracking

   Ability to Capture Production Events Including  Ability to Capture Production Events Including Counts, Weights, Scrap and Reason codes Counts, Weights, Scrap and Reason codes

   Ability to Report and Drill Through History,  Ability to Report and Drill Through History,

  Enabling Genealogy, Traceability Enabling Genealogy, Traceability Operations & Execution Portfolio MES – Operations Features (cont.)

  Enable Plant Document & Work Instruction Definition

   Define Electronic Folders with Associated Documents and Work Instructions (multiple versions)  Configure Document Viewers to Use for

  Specific Document Types  Manage Links to Other Documents  x  x

  Enable Plant Document & Work Instruction Definition

   Define Electronic Folders with Associated Documents and Work Instructions (multiple versions)  Configure Document Viewers to Use for

  Specific Document Types  Manage Links to Other Documents  x  x

  Work Instructions & Document Management  View Many Different Document Types (e.g.

  PDF, MS Documents, Web Page, etc.)  Link Work Instructions and Documents to

  Products, Production Orders, Operations, Work Centers or Procedural Steps

  Work Instructions & Document Management  View Many Different Document Types (e.g.

  PDF, MS Documents, Web Page, etc.)  Link Work Instructions and Documents to

  Products, Production Orders, Operations, Work Centers or Procedural Steps

  MES 4.0 Operations MES 4.0 Operations Mobility Work Instructions Operations & Execution Portfolio MES – Performance Value Proposition

   Reduce Capital Expenditures

   Improve Asset Utilization

   Increase the Capacity

   Leverage Best Practices

   Empower Operators

  32

  © Invensys Invensys Sunday, March 17, 2 proprietary

  Operations & Execution Portfolio MES – Performance Features

  Equipment Utilization Equipment Utilization

   Ability to Detect and Capture Utilization Events

MES 4.0 MES 4.0

   Ability to Detect and Capture Utilization Events  Ability View Equipment Events  Ability View Equipment Events

  Performance Performance

   Ability to Monitor and Record Equipment State  Ability to Monitor and Record Equipment State  Ability Automatically or Manually Assign Reason Codes Mobility  Ability Automatically or Manually Assign Reason Codes

  Equipment Performance Equipment Performance

   Ability to Calculate OEE for Equipment / Line  Ability to Calculate OEE for Equipment / Line  Ability to Trigger Events and Display  Ability to Trigger Events and Display  Ability to Analyze Event Frequency and Duration  Ability to Analyze Event Frequency and Duration  Ability to Assign What States Affect OEE Calculation  Ability to Assign What States Affect OEE Calculation

  Production Progress Production Progress

   Provide a Clear Indication of Job or Production  Provide a Clear Indication of Job or Production Order Progress to the Operator in Real Time Order Progress to the Operator in Real Time  Ability to Calculate OEE Other Key Parameters  Ability to Calculate OEE Other Key Parameters  Ability to Estimate Expected Completion Date  Ability to Estimate Expected Completion Date and Time and Time

  

Performance Software – Our Differentiators

Fully-integrated product line based on InFusion

  • Perceived “best in class” performance
  • Adapts to majority of industry needs for performance management
  • Maintains independence: can overlay to other control systems,
  • enterprise systems, asset management systems

    Scalable: from single-site to enterprise-wide. Supports corporate

  • drivers for standardization, uniformity in practices. Ecosystem/partner network: Leverage 3,000 Systems Integrators,
  • plus channel partners such as Microsoft Dynamics Mobile devices: Feed iPhone, iPad, Windows devices with rich,
  • intuitive mobile reporting

    Enterprise-level Condition Monitoring: Address using .NET based,

  • configurable application with proven ROI

  Slide 34

  Performance Software In a Nutshell Performance software offerings from Invensys Operations

  • Management have the widest footprint of anyone in the industry No one has Workflow, Asset Performance Monitoring
  • —products normally outside of the automation & operations stack—in addition to MES, Quality, Batch, EMI, and other traditional Level 2/3 focused products Scaled array of Reporting Products allows customers to
  • choose the solution that best fits their current or future needs. With the addition of workflow, we can offer “closed loop”
  • remediation for customers, allowing them to better respond to unscheduled events as well as existing Slide 35

  industry or government regulations Agenda 

  Wonderware MES 101 

  Operations & Execution (MES) Portfolio 

  ERP Integration 

  Case Studies 

  Partners & Ecosystem

36 Invensys © Invensys

  Sunday, March 17, 2 proprietary

  Plant Manager Global Distributed Manufacturing Is The New ‘Norm’

  VARIABILIT Y Field Sales Customer Service Plant Manager

  Product Variability - Inconsistent quality: by plant, by product, by shift Difficulty meeting tighter customer specifications – Can’t match quality to orders No visibilityCan’t see plant wide production status due to 10 - 200 disparate shop floor info systems Varying process conditions lead to Higher energy use

  Lack of predictability Can’t see business performance to plan, and recommend new plans to affect results

  Capacity erosion – high off-grade produced and wide quality swings REVENUE

  Plant Manager Production Processes Shared Information Orders Shipped

  Missed orders Orders returned Orders changed

  VP Sales VP Manuf.

  VP BU Planners CIO Inflexible production process contributes to Missed Opportunity Hidden capacity obscured & conservative operation by inefficient grade transitions

MANUFACTURING PLANT MANUFACTURING PLANT MANUFACTURING PLANT NEW CUSTOMER CUSTOMER

  Tight Alignment with Business Wonderware Enterprise Integrator

  Processes

  

Transactional integration with ArchestrA real-time data model Reduced Cost of Ownership using industry Enterprise

  

standards ISA-95 and B2MML Integration

  Wonderware Supply Chain Connector

  

Out-of-the-box integration using pre- defined mappings.

  

 Simple, yet powerful integration capabilities in a standardized formats Agenda 

  Introduction to “MES 101” 

  Operations & Execution (MES) Portfolio 

  ERP Integration 

  Case Studies 

  Partners & Ecosystem, Success Stories

39 Invensys © Invensys

  Sunday, March 17, 2 proprietary

  Case Study: Pepsi Bottling Ventures of Garner

  Decreases Downtime and Improves Quality with Wonderware Software Solution

  • Develop a Performance and Downtime tracking system;
  • Eliminate guesswork and assumptions through collection of consistent and reliable data;
  • Justify Return On Investment for future capital plant projects;
  • Develop an enterprise level platform for future expansion.
  • Wonderware Historian Client;
  • Wonderware InTouch HMI;
  • Wonderware Performance Software; • Wonderware System Platform.
  • >Produce over 30 million cases of Pepsi products a year;
  • PBV Garner has grown from producing & distributing 189 different products to over 500;
  • Total payback for investment estimated at 2.8 years;
  • Solution assists in achieving sustainability goals and helps reduce the plant’s carbon footprint;
  • Process Visualization immediately available to all levels of plant management and staff;
  • Ability to discover, validate and quantify opportunities for future capital investment;
  • Average Filler Runtime data facilitated increased production numbers.<
  • Implement the new system across 1 new line and 4 legacy lines in the plant;
  • Downtime data was recorded manually and information gathering was subjective and inconsistent;
  • Manually recorded data created more questions than answers.

  © Invensys 03/17/2019

  Invensys proprietary 4 Goals

  Challenges

  Solutions and Products

  Results Background

  • • Built in 2002, PBV Garner has grown from producing and distributing189 different

    products to over 500 today. Flavor changes, bottle changes and secondary packaging changes are a daily occurrence.
  • • The previous paper-based system relied exclusively on manually entered data.

  Depending on the operator’s workload and ability to accurately measure machine performance, this data was subjective and inconsistent.

  • With four existing production lines in place, PBV added a new Direct Blow Fill (DBF) Line for the Aquafina and other non carbonated products. This line not only filled the bottles with purified water, but it actually made the bottles, as well.
  • As production needs grew and technology progressed, PBV looked for a software solution to measure performance, downtime and Overall Equipment Effectiveness (OEE). The challenge was to find a solution that could work with both the legacy production lines and the new DBF line.

  Slide 41

  Invensys proprietary 4 2

  

Case Study: Pepsi Bottling Ventures

© Invensys 03/17/2019

  • By implementing an algorithm that allowed for the propagation of

    downtime codes from machine centers all the way to the line, the

    Wonderware solution proved to be a strong value proposition for PBV

    to accurately analyze their data and see what was really impacting

    critical production operations.
  • The soluti>

    • Wonderware System Platform (including Wonderware Historian

    Server),
  • Wonderware Performance software,
  • Wonderware InTouch HMI and
  • Wonderware Historian Client software

  

Case Study: Pepsi Bottling Ventures

© Invensys 03/17/2019

  Invensys proprietary 4 3 Before:

  PBV’s wide range of products, with ongoing packaging and flavor changeovers, makes line efficiency a primary objective. Before the implementation of Wonderware throughout the plant, line efficiency was an evasive concept. Operators were never quite sure if they were ahead of or behind schedule. Therefore, the scheduling of changeovers was a guessing game.

  Now: By pinpointing downtime, PBV can gain percentage points against efficiencies. By driving efficiencies up, costs are driven down. Overall

production improvement across all five lines enables PBV to focus their

resources on meeting and maintaining Pepsico’s quality guidelines while ensuring that production goals are met on schedule.

  Furthermore… Access to Accurate Data = Production Improvement

  • Just as important as accuracy of data is accessibility to data. Real- time production data is displayed throughout the plant, production office and even in the employee break room on large, flat-screen displays.
  • • PBV has found that workers are paying attention to what is happening

    on their lines, even while on break, and know whether they are ahead of schedule or behind. This motivates them to continually monitor their line efficiencies and make adjustments as necessary to meet their goals.
  • Enable analyzing production data, making informed decisions and implementing successful solutions.
  • 4 Invensys 4

      © Invensys 03/17/2019

      proprietary Case Study: Valmet Automotive Wonderware MES, Operations and Performance – Car Factory MES Project in 3 Months

    • Wonderware InTouch
    • Bi-directional data transfer between automation and ERP systems;
    • Electronic documentation of production;
    • Bill of materials (BOM) management;
    • Traceability of materials and end-products; • Product quality management.
    • Wonderware Operations;
    • Wonderware Supply Chain Connector; • Wonderware System Platform.
    • >Modular and easily modified system that is integrated with other systems in the car factory;
    • Flexible management of production data and BOMs;
    • Web-based reporting helps publishing the chosen data both internally and to interested parties.<
    • The shortest possible implementation time;
    • Systems integration; • Ease of use.

      © Invensys 03/17/2019

      Invensys proprietary 4 5 Goals

      Challenges

      Solutions and Products

      Results

      Case Study: Valmet Automotive System Architecture 6 Invensys 4

      © Invensys 03/17/2019

      proprietary Case Study: Valmet Automotive Valmet Automotives MES solution:

    • Wonderware Operations and Performance • MES programs (System Platform, Operations, Supply Chain Connector and InTouch suites).

      Value to Valmet :

    • Easily connected to automation and IT solutions from different manufacturers;
    • Bi-directional data transfer between the automation and ERP systems;
    • Production data acquisition and presentation, ready-made reporting tools;
    • Configurable and fully compatible program packages with good basic functionality, easily enhanced to complete the project within schedule; • Broad program suite allows enhancement of operation at a later date.
    • 7 Invensys 4

        © Invensys 03/17/2019

        proprietary Case Study: Valmet Automotive Results

      • • Wonderware Operations and Performance manages electric communication with both

        ERP and production systems, and automation components from different manufacturers,

        integrating the systems into one easily administered unit;
      • • MES provides for centralized BOM management for flexible production - when products

        and models change, alterations can be made promptly;
      • Tracing of materials and end products;
      • Electronic, automatic and manual entries (assembly points, quality inspections, etc.);
      • • Browser based reporting that allows appropriate data to be published to those who need

        them; • The system is easily modified when new requirements arise.
      • 8 Invensys 4

          © Invensys 03/17/2019

          proprietary Agenda 

          Introduction to “MES 101” 

          Operations &amp; Execution (MES) Portfolio 

          ERP Integration 

          Case Studies 

          Eco-System &amp; GTM Approach

        49 Invensys © Invensys

          Sunday, March 17, 2 proprietary

        • “Run, Grow and Transit” Strategy

        • Focus on major MES opportunities
        • Education and Awareness Creation
        • Support SI partners with Wonderware
        • Flexible Delivery Model

        50 Our Eco-System Relies On You …

          © Invensys 03/17/2019

          Risk Avoidance… Wonderware Operations Software provides information to address all

          Source: Aberdeen Group, March 2008 of these risks 1 Invensys

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          proprietary Now…What Slide 52

        Sunda Invensys proprietary &amp; y, Ma confidential