CHAPTER CONTENT PAGE
2.8 Alternator Operation
19
CHAP III METHODOLOGY
24 3.1
Introduction On Car Charging System Methodology
24 3.2
Material Selection 26
3.3 Design and Fabricate Procedure
31 3.4
Testing Process 32
CHAP IV RESULT
34
4.1 Preliminary design of the model on catia
34
4.2 Fabricating process of the model
36 4.3
Made some changes at the tensioner and the dimension of the frame
38 4.4
Wiring the model 39
4.5 Charging system output testing
40
CHAP V DISCUSSION
43 5.1
Discussion from the results of the experiment 43
5.2 Calculation of V-belt design
46
CHAP IV CONCLUSION AND RECOMMENDATION 53
6.1 Conclusion
53 6.2
Recommendation 54
REFERENCE 55
APPENDIX 56
LIST OF TABLE
NO. TITLE
PAGE
1.1 PSM 1 Gantt Chart
4 1.2
PSM 2 Gantt Chart 5
5.1 V-belt service factor
47 5.2
Standard belt lengths for 3V, 5V and 8V belts mm 49
LIST OF FIGURE
NO. TITLE
PAGE
2.1 Alternator
7 2.2
Engine 7
2.3 Wiring Diagram
9 2.4
Charging System 11
2.5 Alternator Stator
12 2.6
Alternator Rotor 13
2.7 Alternator Case
14 2.8
Alternator 16
2.9 Alternator Terminals
17 2.10
Regulator 18
2.11 Wiring Diagram ignition On, engine stopped
20 2.12
Wiring Diagram alternator begins operating 21
2.13 Wiring Diagram alternator operating
22 2.14
Wiring Diagram terminal S disconnected 23
2.15 Wiring Diagram terminal B disconnected
24 3.1
Research Methodology 26
3.2 Board
27 3.3
Alternator Toyota Starlet 28
3.4 Toyota Wiring Diagram
29 3.5
Battery 30
3.6 Voltmeter
30 3.7
Ammeter 31
3.8 Electrical Motor
31 3.9
Belting 32
4.1 Drawing of the model
34 4.2
Drawing of the tensioner 35
4.3 Assembly drawing
35 4.4
The hollow steel 36
4.5 The main base of the model
36 4.6
The upper structure welding process 37
4.7 The main frame of the model
37 4.8
Modified at the tensioner 38
4.9 Modified the dimension of the frame
38 4.10
The wiring started 39
4.11 The wiring finishes
39 4.12
The physical model of the car charging system 40
5.1 Voltage drop test
45 5.2
Selection chart for narrow-section industrial V-belts 48
5.3 Angle of wrap correction factor, C
θ
51 5.4
Belt length correction factor 51
CHAPTER I
INTRODUCTION
The PSM Projek Sarjana Muda Report is considered as one of the essential for students to complete their bachelor program. In this report, it will cover the
problem statement, scope, objective and the overall overview of the project. Every effort has been taken in ensuring the report is a compact and concise piece of reading
material. It has been organized in a systematic manner to guarantee that the reader fully comprehends the information contained in this report.
1.1 Background Of The Project
