Introduction Fouling with protein mixtures in microfi

Journal of Membrane Science 222 2003 41–51 Fouling with protein mixtures in microfiltration: BSA–lysozyme and BSA–pepsin L. Palacio a , C.-C. Ho b , P. Prádanos a , A. Hernández a , ∗ , A.L. Zydney c a Department of Thermodynamics and Applied Physics, University of Valladolid, Valladolid E-47071, Spain b Department of Chemical Engineering, University of Cincinnati, Cincinnati, OH 45221, USA c Department of Chemical Engineering, The Pennsylvania State University, University Park, PA 16802-4400, USA Received 16 May 2002; received in revised form 13 February 2003; accepted 14 February 2003 Abstract Protein fouling during microfiltration has been investigated for mixtures of bovine serum albumin BSA and lysozyme and of BSA and pepsin. Flux decay curves were analyzed using a recently developed model that accounts for simultaneous pore blockage and cake formation. The model is in good agreement with the data and can be used to evaluate the effect of mixture composition on the concentration of protein aggregates and the properties of the protein deposit. For pepsin–BSA mixtures, the initial fouling appears to be dominated by the BSA, whereas the rate of cake growth occurs primarily by the pepsin. This behavior is consistent with the large concentration of pepsin aggregates and the electrostatic repulsive interactions between the negatively-charged BSA and pepsin. The behavior is more complex for mixtures of BSA and lysozyme. In this case, the fouling is dominated by the lysozyme, although mixtures with small amounts of added BSA foul more slowly than observed with either of the pure proteins. © 2003 Published by Elsevier Science B.V. Keywords: BSA; Pepsin; Lysozyme; Protein mixtures fouling; Microfiltration

1. Introduction

Fouling is a major limitation to the widespread use of membrane filtration [1] . A lot of studies have been made in order to avoid or control this problem. The fouling phenomenon is usually assumed to be due to adsorption or deposition on the membrane surface or within the membrane pores. While the term foul- ing is used in practice when referring to process and engineering deposits, the term adsorption, as defined by IUPAC committee [2] , means “enhancement or ∗ Corresponding author. Tel.: +34-983-423134; fax: +34-983-423136. E-mail address: membranatermo.uva.es A. Hern´andez. depletion of one or more components in an interfacial layer”. Ultrafiltration is used for protein concentration, buffer exchange, and clarification of solutions con- taining low molecular weight products. Protein foul- ing in ultrafiltration generally occurs on the external membrane surface since most proteins are too large to pass through the pores of the ultrafiltration mem- branes [3–5] . Microfiltration is a pressure-driven membrane pro- cess used for a wide range of separations in the biotechnology, food, beverage, and dairy industry, among others. Membrane fouling during microfiltra- tion can lead to more than an order of magnitude re- duction in the filtrate flux, even during the filtration of relatively clean protein solutions [6,7] . Recent work 0376-7388 – see front matter © 2003 Published by Elsevier Science B.V. doi:10.1016S0376-73880300143-1 42 L. Palacio et al. Journal of Membrane Science 222 2003 41–51 has demonstrated that this fouling is typically caused by the deposition of large protein aggregates on the membrane surface [7–9] . However, fundamental stud- ies of membrane fouling have almost always been limited to solutions of a single protein. These results are very difficult to apply to the microfiltration of many food products e.g. whey, beverages e.g. beer and wine, and bioprocessing solutions e.g. harvested cell culture fluid, all of which contain a complex mixture of a wide range of protein molecules. Güell and Davis [10] have performed one of the only fundamental studies of fouling during microfil- tration of protein mixtures. Flux decline data were ob- tained with bovine serum albumin BSA, lysozyme, and ovalbumin, both alone and in binary and ternary mixtures. Fouling by BSA or lysozyme alone was dominated by pore blockage internal fouling, while ovalbumin showed a transition between pore blockage and cake filtration. Ovalbumin showed the greatest flux decline, which was attributed to the greater number of large aggregates of this protein present in solution. Protein mixtures containing ovalbumin showed a flux decline similar to that obtained with ovalbumin alone, suggesting that the ovalbumin aggregates dominated the fouling behavior. The flux decline with mixtures of BSA and lysozyme was mid-way between the fouling seen with the individual proteins. In contrast, the flux decline for mixtures of ovalbumin and lysozyme was greater than that observed with either of the pure pro- teins. No quantitative analysis was provided for any of these observations. Ho and Zydney [11] , have recently developed a combined pore blockage and cake filtration model for protein fouling. This model was shown to provide an excellent fit of flux decline data for bovine serum albumin [11] and for a series of four other model proteins [12] . The objective of this work is to study the fouling behavior of several well-defined protein mixtures, using this combined pore blockage—cake filtration model to obtain fundamental insights into the nature of the protein—protein interactions and their effect on membrane fouling.

2. Theory