1.2 Problem Statement
In Malaysia, the fruit grade sorting is based on shape, weight, or size. Fruit sorting is still in the initial stage and most of the sorting process still done manually.
Currently, the manual sorting is more popular and cheaper where the process is done by a number of labors. Automatic fruit grading and sorting has not been implemented
widely for this type of fruit. The process is time consuming and error prone as human labor efficiency and consistency will decrease with time. To overcome this problem,
the
Portable Dragon Fruit Grade Sorter
is proposed. Grading is done on several of criteria like weight, shape, size and etc
[6]
. This machine is designed to overcome the human error and reduce labor work in a short time and the design will not be fully
automated, but can sort the fruits in a short time with less number of labor works. The main advantages of the present machine is it will facilitate automatic grading
and sorting of dragon fruit in a non destructive method. The purposed machine is cheaper compared to other existing machines where robotic arms are used and cost
around RM500, 000 per unit depending on its performance.
1.3 Objectives
The objectives of the project that need to be accomplished are: 1 To propose the best design for the Portable Dragon Fruit Grade Sorter
Machine in low cost but still effective. 2 To design and assemble the machine parts into one system using the
SolidWorks software.
3 To design and develop an adaptor to supply the system from 240Vac to the desired input value for the actuator, motor and sensors.
Literature review Determine the objectives of the project.
Identifying problem and study the system. Research about the project throughout resources
like internet and books.
Discussion among team members, supervisor and from experienced person
1.4 Scope
In this project, the scope is based on three main parts. The first scope for this project starts with conducting research on information for example fruit grading and
sorting, to get the basic idea to design the sorting machine. The second scope is, after find the best structure design for this project try to assemble the machine parts into
one system using SolidWorks software. Then for the last scope, it follows with designing a power supply for the motor, actuator and sensors then simulate the
circuit using Proteus‟s Lite software. The power supply is then built and be part of the sorter machine.
1.5
Project Methodology
In order to complete this project, a necessary project planning should be arranged. For this project, there are several steps should be taken to achieve the
project‟s scope and objectives. Basically, Project Methodology defines the planning process flow and principles that are essentials guide to produce a well planning
project. Besides, selected approach or methodology will be described the activities that may do in every stage. The requirements that are requisite in this system will be
explained in project requirements and followed with project schedule and milestones.
The flow chart that describes the methodology for this project is shown in the flow chart below:
Start
End
Engineering Drawing Design
Simulate the circuit using Proteus software
Construct
the circuit
Find the best structure design
Assemble the machine parts into one system using SolidWorks software
Build the structure design using suitable material
Yes
Figure 1.3: Project methodology
1 Literature review The first stage for completing the final year project is determining the
objectives of the project and identifying the problems for this project and study the system. Besides, doing the research and finds information that
related to the project through out resources such as internet, books and etc. By doing this literature review, the high understanding of the project can be
achieved
Troubleshooting Power supply design
Circuit operate correctly?
2 Discussion After gather all the information and identifying the problem, discussion
among team members and supervisor is important. In this stage, supervisor will give the explanation and guideline throughout the project.
3 Engineering Drawing Design using SolidWorks. The next step is find the best design for the main structure of the machine and
then tries to sketch the design machine. The designs parts including sorting system design, power supply, computer system and etc. Learn about
SolidWorks software and assemble the machine parts into one system.
4 Power supply design Find the suitable circuit design for adaptor to supply the system from 240Vac
and simulated the design using Proteus‟s Lite software. After the simulation is complete, the circuit for the power supply will be constructing along with
the troubleshooting process.
5 Build the machine structure The design parts for the structure are complete and the machine structure
needs to be done. Doing some research among team members and supervisor for choosing the best material for the structure.
6 Build the adaptor supply hardware. By completing the simulation on Proteus‟s Lite, all the data and analysis had
been retrieved. The circuit is build using printed board.
7 Analyzed the results of simulation and hardware. After complete the hardware, the output will be observed and analyzed so that
a comparison can be make to see any differences between the simulation and actual output.
1.6 Thesis Outline