v
TABLE OF CONTENTS
ABSTRAK i
ABSTRACT ii
DEDICATION iii
ACKNOWLEDGEMENT iv
TABLE OF CONTENTS v
LIST OF FIGURES ix
LIST OF TABLES xi
LIST OF ABBREVIATIONS xii
CHAPTER 1: INTRODUCTION 1
1.1 Background of project
1 1.2
Problem statement 2
1.3 Objective
2 1.4
Scope of project 3
CHAPTER 2: LITERATURE REVIEW 4
2.1 Introduction
4 2.2
Slicing machine 4
2.3 Machine design clasification
6 2.4
Design tools used in Product Development Process 7
2.4.1 Quality Function Deployment QFD 7
2.4.1.1 QFD approach on PDP 9
2.4.1.2 House of Quality 10
2.4.2 Pugh Matrix 11
2.4.3 CAD software Solidworks 13
2.4.4 Materials selection CES 14
2.5 Types of design process
16
vi 2.5.1 Total Design
16 2.5.2 Product Design and Development PDD
17 2.6
Total Design in Design Development Process 19
2.6.1 Definition of Total Design 20
2.6.2 Total design stage 20
2.6.3 The use of Product Design Specification in Integrated Method 25
2.6.4 Total Design and Concurrent Engineering 25
2.7 Summary
26
CHAPTER 3: METHODOLOGY 27
3.1 Chapter overview
27 3.2
Project planning 27
3.2.1 Previous Work 28
3.2.2 Current Work 28
3.3 Overall structure of project
28 3.4
Design methodology 30
3.4.1 Market investigation 31
3.4.1.1 House of Quality 31
3.4.1.2 Existing slicing machine in market 32
3.4.2 Product Design Specification PDS 33
3.4.2.1 Element of product design specification 34
3.4.3 Conceptual Design Stage 35
3.4.3.1 Concept Generation 36
3.4.3.2 Concept Evaluation 36
i. Pugh selection matrix 37
3.4.3.3 Concept Development 38
3.4.4 Detail Design 39
3.5 Material Selection
40
vii
CHAPTER 4: CONCEPTUAL DESIGN AND DEVELOPMENT 42
4.1 Introduction
42 4.2
Concept generation of Conceptual Design 42
4.2.1 Old method cutting process 43
4.3 Concept evaluation of conceptual design
44 4.3.1 Design option
44 4.3.1.1 Design Concept 1 DC1
44 4.3.1.2 Design Concept 2 DC2
45 4.3.1.3 Design Concept 3 DC3
46 4.3.1.4 Design Concept 4 DC4
47 4.3.1.5 Design Concept 5 DC5
48 4.3.1.6 Design Concept 6 DC6
49 4.3.1.7 Design Concept 7 DC7
50 4.3.2 Pugh Method approach
51 4.3.2.1 Stage 1
51 4.3.2.2 Stage 2
54 4.3.3 Design Selection Pugh Selection Matrix
55 4.3.4 Selection Weighting
57 4.4
Concept development 58
4.4.1 Part 1-Rubbish box 60
4.4.2 Part 2-Top stage system 60
4.4.3 Part 3-Bottom stage system 61
CHAPTER 5: RESULTS AND DISCUSSION 62
