TABLE OF CONTENT
Abstract i
Abstrak ii
Acknowledgment iii
Table of
Content iv
List of Tables vii
List of Figures vii
1. CHAPTER
1 :
INTRODUCTION 1
1.1 Objective
2 1.2
Scope 2
2. CHAPTER 2 : LITERATURE REVIEW
4
2.1 Welding
4 2.1.1
Method Of
Welding 4
2.1.2 Advantages
Of Welding
7 2.2
Welding Gun 8
2.2.1 Type
Of Welding
Gun 8 2.2.2
Anatomy Of
Welding Gun
11 2.2.3
Application Of
Welding Gun
12 2.2.3.1
Manual Welding
Gun 13
2.2.3.2 Robotic
Welding Gun
13 2.3
Welding Gun
Tip 14
2.3.1 Spot
Welding Electrode
15 2.4
Maintenance Of
Welding Gun
Tip 16
2.4.1 ProceduresMethod
Used For
Maintenance 17
2.4.2 Importance
Of Maintenance
18 2.5
Manufacturing Automation
18 2.5.1
Definition Of
Automation 19
2.5.2 Benefit
Of Automation
In Manufacturing
20 2.6
Welding In
Automation 22
iv
2.6.1 Benefit
Of Automating
Welding Process
22 2.7
Computer Aided
Design CAD
24 2.7.1
Benefit of
CAD 25 2.7.2
CAD Software 26
2.7.2.1 SolidWorks
26 2.7.2.2
Automation Studio
29 2.7.2.3
Autodesk AutoCAD 30
2.7.2.4 Autodesk
Inventor 31
2.7.2.5 CATIA
33 2.7.2.6
Working Model 34
3. CHAPTER
3 :
METHODOLOGY 35
3.1 Overall
Completion Planning
35 3.1.1
Project Objectives
and Scopes 35
3.1.2 Literature
Review Research
36 3.1.3
Design Software
Selection 37
3.1.4 Design Selection
37 3.1.5
Design Development
37 3.1.6
Simulating and
Analysis of
Design 37
3.2 Literature
Review Research
Methods 38
3.2.1 Key words
39 3.2.2
Correct data 39
3.2.3 Collect Data
39 3.2.4
Source Profile
Register 39 3.3
Designing Procedures
40 3.3.1
Sketch Design 40
3.3.2 Select Design
41 3.3.3
Integrate and
Analyze Design
41 3.3.4
Finalize Design 41
3.4 Design
Selection Methods
41 3.4.1
Listing Design
Characteristic 42
3.4.2 Ranking
Design Characteristic 42
3.4.3 Researching
Existing Design
Characteristic 42
3.4.4 Determining
the Most
Benefit 43
v
3.5 Design
Software Selection
Methods 43
3.5.1 Software
Capability 44
3.5.2 Human
– Computer
Interaction 44
3.5.3 Ease
of Understanding 44
3.5.4 Easy to Use
44 3.6
Design Analysis
Methods 45
3.7 Using
Design Software 45
3.7.1 SolidWorks
2005 45
3.7.2 Working
Model 6.0
48
4. CHAPTER 4 : DESIGN
51
4.1 Basic
Design SketchDrawing 52
4.1.1 Design 1
52 4.1.2
Design 2 53
4.1.3 Design 3
54 4.2
Design Selection 55
4.3 Design
Development 57
4.3.1 Operation
Principles 58
4.3.2 Design
Placing Location
58 4.3.3
Design Dimension
59 4.3.4
Design Shape 60
4.4 Finalize
Design 61 4.5
Robot Design
63 4.6
Design Details 66
4.6.1 Materials and Devices
69 4.6.2
Design dimension
70 4.6.3
Workspace details
71
5. CHAPTER 5 : SIMULATION ANALYSIS AND DISCUSSION
