TABLE OF CONTENT
CHAPTER TITLE PAGE
ACKNOWLEDGEMENT ii
ABSTRACT iii
TABLE OF CONTENT iv
LIST OF FIGURES v
1 INTRODUCTION
1
1.1 Project Background 1
1.2 Project Objective 2
1.3 Project Scope 2
1.4 Problem statement 3
2 LITERATURE REVIEW
4
2.1 component 4
2.2 Schematic diagram 8
2.3 Limit switch 10
2.4 The Wiring and Switches 11
2.5 Application 13
2.6 Intermodal freight transport 15
3 METHOD OR EXPERIMENTAL SETUP
18
18 3.1 introduction
19 3.2 component
19 3.2.1 power window
20 3.2.2 curtain steel
21 3.2.3 pipe
22 3.2.4 rope
23 3.2.5 cable tie
24 3.3 Tool
24 3.3.1 glue gun
24 3.3.2 saw
25 3.3.3 lighter
26 3.3.4 pliers
26 3.3.5 screw driver
27 3.3.6 hammer
28 3.3.7 measure tape
28 3.3.8 marker pen
29 3.3.9 PVC pipe cutter
4 RESULT OF ANALYSIS
30 4.1 Initial idea
30 4.1.1 The lifting part
34 4.1.2 The horizontal part
35 4.1.3 Framework of the robot gripper
36
4.2 problem arise 37
4.2.1 problem at x-axis motor 37
4.2.2 problem at y-axis motor 37
4.2.3 gripper imbalance 38
4.2.4 problem for all the motor 39
4.3 problem solvent 39
4.4 final result 47
5 53
CONCLUSION AND RECOMENDATION
5.1 conclusion 53
53 5.2 recommendation
55 REFERENCE
LIST OF FIGURES
FIGURE TITLE
PAGE
2.1a Schematic for microprocessor part 1
8 2.1b
Schematic for microprocessor part 2 9
2.1c Schematic for microprocessor part 3
9 2.2
Limit switch 10
2.3a Power window circuit anti-clockwise
11 2.3b
Power window circuit clockwise 12
2.4 Cargo container
13 2.5
Cargo container transport 14
2.6 The transferred process
15 2.7
The port of transferring crane 16
2.7 The port of transferring crane
16 2.8
The view of singapore port 17
3.1 Power window motor
19 3.2
Curtain steel 20
3.3 PVC pipe
21 3.4
Rope 22
3.5 Cable tie
23 3.6
The glue gun 24
3.7 The saw
24 3.8
The heating process of the screw driver 25
3.9 The used of pliers
26 3.10
The process to make the hole on the steel plate 27
3.11 Measure tape
28 3.12
Maker pen 28
3.13 PVC pipe cutter
29
4.1 power window circuit
31 4.2a
position adjustment 32
4.2b wire adjustment
32 4.2c
tighten the connection 33
4.2d tight the robot gripper
33 4.2e
initial design of robot gripper x-axis and y-axis component 34
4.3a the lifting part left view
34 4.3b
the lifting part right view 35
4.4 horizontal part
35 4.5
Framework of the robot gripper 36
4.6 Horizontal motor
37 4.7
lifting part 38
4.8 imbalance gripper
38 4.9a
adjusted horizontal part 39
4.9b horizontal part
40 4.10a
adjusted lifting motor 41
4.10b adjusted lifting part
41 4.11a
adjusted imbalance gripper 42
4.11b adjusted imbalance gripper from another view
43 4.11c
adjusted imbalance gripper from front and behind 43
4.12 the adjusted circuit to limit the motor movement
44 4.13a
limit switch on the gripper part 45
4.13b limit switch on the gripper part
45 4.14
limit switch on the horizontal part 46
4.15 limit switch on the lifting part
47 4.16
first trial 48
4.17 second trial
49 4.18
3
rd
49 trial
4.19 actual circuit by proteus
50 4.20
front circuit for UV exposed 51
4.21 the last circuit
51
LIST OF TABLES
FIGURE TITLE
PAGE
2.1 Component function
8
ABSTRACT
manufacturing industry increasingly grow, with demand to various worldwide types of goods, delivery of the goods by using container in great amount be increasingly vital and cheapest
road of manufacturer industry to the worldwide. Increasing effectiveness of the transfer process of container is main priority to make goods transfer system increasingly effective. The
main idea want to suggest in this FYP is creating Crane model that fully controlled by computer and it can arrange cargo exactly to which place has programmed without any human
control. Therefore, it will be able to reduce cost, man power and it is more effective. It also can reduce accident resulted from human carelessness. Human will often do offence caused by
carelessness; while robot can do the same subject thousands times without doing many faults.
1
CHAPTER 1
INTRODUCTION
1.1Project Background
Robot gripper is often used in industrial sector to do repetitive work like transferring an object to another location. The used of the robot gripper is mostly to decrease the man power usage
to do the repetitive work. This are to cut cost man power usage aside controlling the product quality. Many industries have been changing from the use of much manpower to the use of
robot in certain part to increase product output and scoop large profit. Robot is a machine programmed to do set fix functions efficiently without doing many faults
and it can work continuing without tired aside product quality is guaranteed. Robot is a worth of investment. Although it need large capital, but in long period it’s very
profitable .it only need a single cash, compared to manpower utilization that need salary paid every month.
No disciplinary problem, work follow directive, not fight said, tireless and capacity work much longer over human is characteristic for a robot. Hence, product output can be increased
exponentially compared to manpower.
2
But maintenance for robot needs to be supervised and it contributes to fix cost, once it damaged need large sum of cash. Sometimes for trivial purpose, robot application is
unprofitable compared to manpower. In that cases, the manpower utilization more compatible aside it low in cost.
There are certain thing cannot be done by robot, and manpower utilization still needed to tackle these problem. Therefore, robot can help increase the production but still need human to
overcome it weakness. All matter cannot be resolved by using robot merely, industrial sector cannot live without manpower. The balance of robot and manpower utilization is important to
achieve ideal production sector.
1.2 Objective
