TABLE OF CONTENT
Abstrak i
Abstract ii
Dedication Acknowledgement
iii iv
Table of Content List of Tables
v ix
List of Figures x
List of Abbreviations, Symbols And Nomenclature xii
CHAPTER 2: LITERATURE REVIEW 8
2.1 Brake System
2.1.1 Mechanical Brake System
2.1.2 Hydraulic Brake System
2.1.3 Types of Brake
2.1.3.1 Drum Brake 2.1.3.2 Disc Brake
8 8
10 11
11 12
13
CHAPTER 1: INTRODUCTION 1
1.1 Background
1.2 Problem Statement
1.3 Objectives
1.4 Scope and Limitation
1.5 Report Organization
1.6 FYP Schedule
1 2
3 4
4 5
v
2.2 Disc Brake
2.2.1 History of Disc Brake
2.2.1.1 Solid Disc and Ventilated Disc 2.2.2
Design Principle of Disc Brake 2.2.2.1 Size of Disc Brake
2.2.2.2 Thickness of Disc Brake 2.2.2.3 Design Types of Disc Brake
2.2.3 Disc Brake Material
2.2.3.1 Required Material Properties of Disc Brake 2.2.4
Failure Found in Disc Brake 2.3
Review of Previous Research 2.4
Analysis on Disc Brake 2.4.1 Energy Absorption
2.4.2 Kinetic Energy 2.4.3 Heat Transfer
2.4.3.1 Conduction 2.4.3.2 Convection
2.4.3.3 Radiation 2.4.3.4 Heat Transfer Coefficient of Solid Disc Brake
2.4.3.5 Reynolds Number 2.4.4 Thermal Distribution
2.4.4.1 Heat Flux 2.4.4.2 Thermal Stress
2.4.5 Stress and Displacement 2.5 Analysis Software
2.5.1 Solidworks 2.5.2 Finite Element Method FEM
2.5.3 Safety Factor 14
14 14
15 16
17 17
19 20
21 23
25 24
25 27
28 29
30 31
32 32
33 33
34 35
35 36
38
vi
CHAPTER 3: METHODOLOGY 39
3.1 Methodology Flow Chart
3.2 Phase 1
3.2.1 Conceptual and Planning 3.2.2 Literature Review
3.3 Phase 2 3.3.1 Data Mining
3.3.1.1 Braking Schedule 3.3.1.2 Motor Specification
3.3.1.3 Disc Brake Specification 3.3.1.4 Material Properties of Disc Brake
3.3.2 Modeling 3.3.3 Formulation Analysis
3.3.3.1 Thermal Flow Evaluation 3.3.3.2 Heat Transfer Coefficient Calculation
3.4 Phase 3 3.4.1 Simulation
3.4.1.1 Pre-processing 3.4.1.2 Solutions
3.4.1.3 Post-processing 3.4.2 Analysis the result
3.5 Phase 4 3.5.1 Result and Discussion
CHAPTER 4: RESULTS AND DISCUSSION
4.1 Transient Thermal Analysis
4.1.1 Temperature Distribution of Honda GL1500 VALKYRIE Disc Brake 4.1.2 Thermal Distribution of Candidate Materials
4.2 Static Structural Analysis
39 39
41 41
41 41
41 42
43 44
47 47
47 47
51
51 51
51 51
53 53
53
53
54 59
69 74
vii
4.2.1 Stress 4.2.1.1 Stress Distribution
4.2.2 Deformation 4.2.3 Factor of Safety
4.2.3.1 Stress Ratio 4.3 Selection of Candidate Materials
CHAPTER 5: CONCLUSION AND FUTURE WORK
