Size of formulations and amounts used M ethods of granulation Assessment of the properties of the granules Formulations Size of formulations and amounts used Solubilization of insoluble active substances

4 Granules, powders, dry syrups and lyophilisates

4.1 Size of formulations and amounts used

The formulations were developed on a laboratory scale. Normally the amounts used were those required for a trial of 50 – 500 g. Larger batches, e.g. in fluidized-bed granulation, were only resorted to in exceptional cases.

4.2 M ethods of granulation

The granules were mostly produced by traditional means, i.e. moistening, screening, drying, and again scree- ning. Fluidized-bed granulation was resorted to only in exceptional cases in view of the amounts needed.

4.3 Assessment of the properties of the granules

Most of the cases concerned granu- les that were suspended in water before the administration. Conse- quently, the properties of the suspen- sion thus formed were assessed. The parameters that attracted most atten- tion were the relative sediment volume volume of sediment total volume and the redispersability. See Chapter 5.3 for details on the sus- pensions.

4.4 Formulations

The formulations in this chapter have been arranged in alphabetical order of their active substances. BASF Fine Chemicals Generic Drug Formulations 1998 5 Liquid preparations

5.1 Size of formulations and amounts used

The formulations were developed on a laboratory scale. The batches were of 50 –1,000 g size.

5.2 Solubilization of insoluble active substances

In order to solubilize insoluble lypophil- ic or hydrophobic active substances in an aqueous medium, BASF Phar- maceutical Excipients offer several possibilities and mechanisms. A Microemulsions Cremophor RH 40, Cremophor EL, and Solutol HS 15 act as surface- active solubilizers in water and form the structures of micelles. The micelle that envelops the active substance is so small that it is in- visible or perhaps visible in the form of an opalescence. Typical fields of application are oil- soluble vitamins, antimycotics of the miconazole type, mouth disin- fectants, e.g. hexiditin, and ether- ian oils or fragrances. Solutol HS 15 is recommended for parenteral use of this solubilizing system and has been specially developed for this purpose. B Formation of complexing compounds The soluble Kollidon products form reversible complexes with many hydrophobic active substances, and clear solutions in water are thus obtained. This may be affec- ted by the molecular weight. The longer the chains or the higher the K-value of the Kollidon type, the stronger is the solubility effect and thus the greater the solubility that can be obtained by the active sub- stance. In practice, this effect was mostly exploited for the solubiliza- tion of antibiotics in human and veterinary medicine. Details are given in the book “Kollidon – Polyvinylpyrrolidone for the phar- maceutical industry”. There are also restrictions on the use of this auxiliary in human pa- renterals. It is laid down in many countries that the K-value must not exceed 18, and there is also a re- striction on the amount to be used for each dose administered in intramuscular application. C Hydrophilization Active substances can also be solubilized by Lutrol F 68 in addi- tion to the Cremophor and Kollidon products. The mechanism is pro- bably based, for the most part, on the principle of hydrophilization. Micelle formation is certainly of minor significance, if it exists at all.

5.3 Stabilizing suspensions