1 3 3 BAB 6 KESIMPULAN DAN SARAN PENJADWALAN MESIN PARALEL NON IDENTIK UNTUK PEMBUATAN KAIN GREY (Studi Kasus di PT. Yogyatek, Yogyakarta).

Tanggal Tanggal Artikel Jenis kebutuhan long yard kebthan jumlah mesin jumlah kebutuhan yard putaran kgbeam Sisa rpm waktu waktu waktu keterangan no kg benang jumlah benang masuk order delivery benang yard kgyard benang L1 L2 L3 L1 L2 L3 knitting beammesin jumlah beam kgbeam jumlah beam Y L1 L2 L3 beam penuh penuh L1 L2 L3 benang mesin mulai set up L1 L2 L3 selesai beam mesin jumlah beam di rak susun Ly Kb Jm Jb Pb Kgb Rpm Ws per mesin warping 162009 1132009 PC 457B5 F ‐58 NYLON 40D C 953 0.24 230.626 42.31 57.69 97.58 133.05 2 12 24 477 8.131 11.09 10000 21 3900 5300 300 14.0 15 0.22

0.29 3246.00

29.0 32.1 12 beam 3 76.88 3169.12 32.1 35.1 12 beam 76.88 3092.25 162009 1132009 PC 456 A2 ‐47 PA FD 40 D B 4472 0.18 822.848 43.14 56.86 354.98 467.87 15 8 120 298 5.916 7.798 12000 18.1 4000 5200 300 14.0 16 0.23

0.29 1450.00

30.0 32.1 8 beam 1 54.86 1395.14 32.1 34.2 8 beam 54.86 1340.29 34.2

36.2 8 beam

54.86 1285.43 36.2 38.3 8 beam 54.86 1230.57 38.3 40.4 8 beam 54.86 1175.72 40.4

42.5 8 beam

54.86 1120.86 42.5 44.6 8 beam 54.86 1066.00 44.6

46.6 8 beam

54.86 1011.15 46.6 48.7 8 beam 54.86 956.29 48.7

50.8 8 beam

54.86 901.43 50.8 52.9 8 beam 54.86 846.58 52.9

55.0 8 beam

54.86 791.72 55.0 57.0 8 beam 54.86 736.87 57.0 59.1 8 beam 54.86 682.01 59.1

61.2 8 beam

54.86 627.15 162009 1202009 22171 ‐60 PESSFIL 50 D 4487 0.07 314.09 50 50 157.05 157.05 4 8 32 1122

9.82 9.815

17000 12.3 13600 13600 300 14.0 11 0.76 0.76 2340.00 25.0

31.1 8 beam

2 78.52 2261.48 31.1

37.2 8 beam

78.52 2182.96 37.2 43.2 8 beam 78.52 2104.43 43.2

49.3 8 beam

78.52 2025.91 192009 1192009 PC 456 A2 ‐47 PA FD 40D B 1000 0.18 184 43.14 56.86 79.38 104.62 2 8 16 500 9.922 13.08 12000 18.1 6600 8700 300 86.0

0.37 0.49

627.15 86.0

89.4 8 beam

1 92.00 535.15 89.4

92.9 8 beam

92.00 443.15 192009 1192009 PC 475A ‐66 PA 15D B 3329 0.03 99.87 43.33 56.67 43.27

56.60 2

8 16 1665 5.409 7.075 20000 14.7 7400 9700 300 86.0 16 0.42

0.54 870.00

102.0 105.8 8 beam 2 49.94 820.07 105.8 109.7 8 beam 49.94 770.13 192009 1192009 2357 ‐72 PA 20D C 1230 0.06

73.8 38.27 33.33

28.4 28.24

24.60 20.96

1 12 12 20 4 897 7.061 6.149 0.24 15000 8.9 12000 10400 500 300 86.0 16

0.67 0.58 0.03

1064.30 102.0 107.1 12 beam 4 53.80 1010.50 192009 222009 PC 460C ‐58 SPARKLE 30 D B 1404 0.07 94.35 50 50 47.17

47.17 1

6 6 1404 15.72 15.72 16000 18.1 14000 14000 300 86.0 10 0.78 0.78 3 616.56 96.0 100.7 6 beam 125.80 490.76 192009 222009 PC 475A ‐66 PA 15D B 130 0.03 4.01 43.33 56.67

1.74 2.27

1 8 8 130 0.434 0.568 20000 14.7 600 800 300 109.7

0.04 0.05

2 770.13 109.7 110.0 8 beam 4.01 766.12 192009 292009 PC 456A2 ‐47 PA FD 40D B 4000 0.18 736.00 43.14 56.86 317.51 418.49 6 8 48 667 13.23 17.44 12000 18.1 8800 11600 300 92.9

0.49 0.65

1 443.15 92.9 97.4 8 beam 82.98 360.17 97.4 102.0 8 beam 82.98 277.20 102.0 106.6 8 beam 82.98 194.22 106.6 111.1 8 beam 82.98 111.24 111.1 115.7 8 beam 82.98 28.26 115.7 16 136.2 8 beam 82.98 1395.28 192009 292009 PC 502F ‐60 PA 15D B 199 0.02 3.39 50 50 1.69

1.69 1

8 8 199 0.423 0.423 20000 14.7 600 600 300 100.7 9 0.04

0.04 3

435.00 109.7 110.0 8 beam 3.39 431.61 192009 2192009 PC 475A ‐66 PA 15D B 130 0.03 4.01 43.33 56.67

1.74 2.27

1 8 8 130 0.434 0.568 20000 14.7 600 800 300 110.0 0.04

0.05 2

766.12 110.0 110.4 8 beam 4.01 762.11 192009 392009 PC 547 ‐60 SPARKLE 30D B 863 0.08 73.03 40.68 59.32

29.71 43.32

1 8 8 43.72 4 863 7.427 10.83 12000 11.8 7600

0.40 300

107.1 16

0.43 124.8

8 beam 4 192009 3232009 PC 475A ‐66 PA 15D B 1170 0.03 36.08 43.33 56.67

15.63 20.44

1 8 8 1170 3.908 5.111 20000 14.7 5400 7000 300 110.4 0.3

0.39 113.2

8 beam 2 36.08 762.11 726.04 192009 3302009 PC 502F ‐60 PA 15D B 2160 0.02 36.72 50 50 18.36

18.36 1

8 8 2160 4.59

4.59 20000

14.7 6300 6300 300 110.0 0.35

0.35 112.8

8 beam 3 431.61 36.72 394.89 1142009 1192009 PC 502 F ‐60 PA 15 D B 14438 0.02 288.76 50 50 144.38 144.38 24 8 192 602 1.504 1.504 20000 14.7 2100 2100 300 206.0 0.12 0.12 394.89 206.0 207.0 8 beam 3 12.03 382.86 207.0 207.9 8 beam 12.03 370.83 207.9 208.9 8 beam 12.03 358.80 208.9 209.8 8 beam 12.03 346.77 209.8 210.8 8 beam 12.03 334.74 210.8 211.8 8 beam 12.03 322.70 211.8 212.7 8 beam 12.03 310.67 212.7 213.7 8 beam 12.03 298.64 213.7 214.6 8 beam 12.03 286.61 214.6 215.6 8 beam 12.03 274.58 215.6 216.6 8 beam 12.03 262.55 216.6 217.5 8 beam 12.03 250.51 217.5 218.5 8 beam 12.03 238.48 218.5 219.4 8 beam 12.03 226.45 219.4 220.4 8 beam 12.03 214.42 220.4 221.4 8 beam 12.03 202.39 221.4 222.3 8 beam 12.03 190.36 222.3 223.3 8 beam 12.03 178.32 223.3 224.2 8 beam 12.03 166.29 Wb Lampiran 5 Perhitungan beam penjadwalan warping setelah penyesuaian rasio kebutuhan benang Kb Li sisa benang kgbeam Kgb Li putaran beam Pb Li Tanggal Tanggal Artikel Jenis kebutuhan long yard kebthan jumlah mesin jumlah kebutuhan yard putaran kgbeam Sisa rpm waktu waktu waktu keterangan no kg benang jumlah benang masuk order delivery benang yard kgyard benang L1 L2 L3 L1 L2 L3 knitting beammesin jumlah beam kgbeam jumlah beam Y L1 L2 L3 beam penuh penuh L1 L2 L3 benang mesin mulai set up L1 L2 L3 selesai beam mesin jumlah beam di rak susun Ly Kb Jm Jb Pb Kgb Rpm Ws per mesin warping Wb rasio kebutuhan benang Kb Li sisa benang kgbeam Kgb Li putaran beam Pb Li 224.2 225.2 8 beam 12.03 154.26 225.2 226.2 8 beam 12.03 142.23 226.2 227.1 8 beam 12.03 130.20 227.1 228.1 8 beam 12.03 118.17 228.1 229.0 8 beam 12.03 106.13 1142009 1262009 PC 502 F ‐60 PA 15 D B 25200 0.02 428.4 50 50 214.20 214.20 16 8 128 1575 3.347 3.347 20000 14.7 4600 4600 300 229.0 0.26 0.26 106.13 1920 4.08

4.08 5600

5600 229.0 0.32 0.32 231.6 8 beam 3 32.64 73.49 1919 4.078 4.078 5600 5600 231.6 0.32 0.32 234.2 8 beam 32.62 40.87 1575 3.347 3.347 4600 4600 234.2 0.26

0.26 236.2

8 beam 26.78 14.10 236.2 0.26 0.26 237.3 4 beam 435.00 1575 3.347 3.347 4600 4600 237.3 9 0.26

0.26 247.3

4 beam 26.78 422.32 1575 3.347 3.347 4600 4600 247.3 0.26 0.26 249.4 8 beam 26.78 395.55 1575 3.347 3.347 4600 4600 249.4 0.26

0.26 251.5

8 beam 26.78 368.77 1464 3.111 3.111 4300 4300 251.5 0.24 0.24 253.4 8 beam 24.89 343.88 1464 3.111 3.111 4300 4300 253.4 0.24

0.24 255.3

8 beam 24.89 318.99 1428 3.035 3.035 4200 4200 255.3 0.24

0.24 257.2

8 beam 24.28 294.72 1428 3.035 3.035 4200 4200 257.2 0.24

0.24 259.2

8 beam 24.28 270.44 1439 3.058 3.058 4200 4200 259.2 0.24

0.24 261.1

8 beam 24.46 245.98 1428 3.035 3.035 4200 4200 261.1 0.24

0.24 263.0

8 beam 24.28 221.70 1575 3.347 3.347 4600 4600 263.0 0.26

0.26 265.1

8 beam 26.78 194.93 1575 3.347 3.347 4600 4600 265.1 0.26

0.26 267.2

8 beam 26.78 168.15 1575 3.347 3.347 4600 4600 267.2 0.26

0.26 269.2

8 beam 26.78 141.38 1575 3.347 3.347 4600 4600 269.2 0.26

0.26 271.3

8 beam 26.78 114.60 1142009 222009 PC 502 F ‐60 PA 15D B 25200 0.02 428.40 50 50 214.20 214.20 9 8 72 2800 5.95

5.95 20000

14.7 8100 8100 300 271.3 0.45

0.45 3

114.60 271.3 274.9 8 beam 47.60 67.00 274.9 278.5 8 beam 47.60 19.40 278.5 279.4 2 beam 435.00 279.4 9 292.0 6 beam 47.60 406.80 292.0 295.6 8 beam 47.60 359.20 295.6 299.2 8 beam 47.60 311.60 299.2 302.8 8 beam 47.60 264.00 302.8 306.4 8 beam 47.60 216.40 306.4 310.0 8 beam 47.60 168.80 310.0 313.6 8 beam 47.60 121.20 1142009 222009 PC 460 C ‐58 SPARKLE 30 D B 3920 0.07 263.42 50 50 131.71 131.71 8 6 48 490 5.488 5.488 16000 18.1 4900 4900 300 206.0 10 0.28

0.28 230.0

1 490.76 216.0 217.7 6 beam 43.90 446.86 217.7 219.4 6 beam 43.90 402.95 219.4 221.0 6 beam 43.90 359.05 221.0 222.7 6 beam 43.90 315.15 222.7 224.4 6 beam 43.90 271.24 224.4 226.1 6 beam 43.90 227.34 226.1 227.8 6 beam 43.90 183.43 227.8 230.0 6 beam 43.90 139.53 1142009 292009 PC 502 F ‐60 PA 15D B 25200 0.02 428.40 50 50 214.20 214.20 6 8 48 4200 8.925 8.925 20000 14.7 12200 12200 300 313.6 0.68 0.68 3 121.20 313.6 317.0 8 beam 71.40 49.80 317.0 322.5 5 beam 44.63 435.00 322.5 9 333.5 3 beam 71.40 413.40 1142009 292009 PC 502 F ‐60 PA 15D B 333.5 338.9 8 beam 71.40 342.00 338.9 344.4 8 beam 71.40 270.60 344.4 349.8 8 beam 71.40 199.20 349.8 355.3 8 beam 71.40 127.80 1142009 2162009 PC 502 F ‐60 PA 15D B 25200 0.02 428.40 50 50 214.20 214.20 4 8 32 6300 13.39 13.39 20000 14.7 18300 18300 300 355.3 1.02

1.02 3

127.80 355.3 363.4 8 beam 107.10 20.70 363.4 364.4 1 beam 13.39 435.00 364.4 9 380.6 7 beam 107.10 348.60 380.6 388.7 8 beam 107.10 241.50 388.7 396.9 8 beam 107.10 134.40 1142009 2232009 PC 502 F ‐60 PA 15D B 25200 0.02 428.40 50 50 214.20 214.20 4 8 32 6300 13.39 13.39 20000 14.7 18300 18300 300 396.9 1.02

1.02 3

134.40 396.9 405.1 8 beam 107.10 27.30 405.1 406.1 1 beam 435.00 406.1 9 422.2 7 beam 107.10 355.20 422.2 430.4 8 beam 107.10 248.10 430.4 438.5 8 beam 107.10 141.00 1152009 1192009 PC 502 D ‐58 SPARKLE 16 D B 2038 0.02 40.76 50 50 20.38 20.38 6 8 48 340 0.85 0.85 20000 21 900 900 20 300 230.0 9 0.05 0.05 241.4 445.50 417 1.04

1.04 1000