INTRODUCTION 1 LITERATURE REVIEW 5 METHODOLOGY 28 RESULT AND DISCUSSION 35

v TABLE OF CONTENTS Abstrak i Abstract ii Dedication iii Acknowledgement iv Table of Content v List of Tables ix List of Figures x List of Abbreviations, Symbols and Nomenclatures xiii

CHAPTER 1: INTRODUCTION 1

1.1 Background of Study 1 1.2 Problem Statement 3

1.3 Objectives

3 1.4 Scope of Study 4

CHAPTER 2: LITERATURE REVIEW 5

2.1 Coating Method 5 2.1.1 Definition of Coating 5 2.1.2 Process of coating 6 2.1.2.1 Dry Process 6 2.1.2.2 Wet Process 7 2.2 Electroless Nickel Alloy Depositions 9 vi 2.2.1 Introduction 9 2.2.2 Electroless Nickel Alloy deposition Plating Bath 9 2.2.2.1 Sources of Nickel 10 2.2.2.1 Reducing Agent 10 2.2.2.2 Complexing Agent 11 2.2.2.3 StabilizerInhibitors 12 2.2.2.4 Buffering Agents 13 2.3 Effective Parameter of Electroless Nickel Alloy Deposition 13 2.3.1 Temperature 13 2.3.2 pH 14 2.3.4 Complexing Agent 15 2.4 Effect of Addition Metallic Ions in Electroless Ni-P 16 2.5 Reaction Mechanism 17 2.5.1 Introduction 17 2.5.2 Basic Reaction Mechanism of Electroless Ni-P Alloy Deposition 18 2.5.3 Reaction Mechanism of Electroless Ternary Nickel Alloy Deposition 20 2.5.3.1 Reaction Mechanism of Ni-Cu-P 20 2.5.3.2 Reaction Mechanism of Ni-Co-P 21 2.5.4 Reaction Mechanism of Electroless Quaternary Nickel Alloy Deposition 22 vii 2.6 Electrochemical Measurements 23 2.6.1 Introduction 23 2.6.2 Polarization Measurements 24 2.5.3 Cyclic Voltammetry Measurements 26

CHAPTER 3: METHODOLOGY 28

3.1 Introduction 28 3.2 Experimental procedure 30 3.3 Raw material 30 3.4 Electroless Ni-Co-Cu-P plating bath 31 3.5 Preparation of Working Electrode 31 3.6 Analysis of Ni-Co-Cu-P Plating Bath 32 3.6.1 Cyclic Voltammetry Measurements 33 3.7 Comparison with Actual Plating of Electroless Ni-Co-Cu-P Alloy Deposition 34

CHAPTER 4: RESULT AND DISCUSSION 35

4.1 Introduction 35 4.2 Cyclic Voltammetry Measurement 35 4.2.1 Acidic Bath 36 4.2.1.1 Ni-P Plating Bath 36 4.2.1.2 Co-P Plating Bath 37 4.2.1.3 Cu-P Plating Bath 38 viii 4.2.1.4 Ni-Co-P Plating Bath 40 4.2.1.5 Ni-Cu-P Plating Bath 41 4.2.1.6 Ni-Co-Cu-P Plating Bath 42 4.2.1.7 Deposition Rate of Ni-Co-Cu-P in Acidic Bath 43 4.2.2 Alkaline Bath 45 4.2.2.1 Ni-P Plating Bath 45 4.2.1.2 Co-P Plating Bath 46 4.2.1.3 Cu-P Plating Bath 47 4.2.1.4 Ni-Co-P Plating Bath 48 4.2.1.5 Ni-Cu-P Plating Bath 49 4.2.1.6 Ni-Co-Cu-P Plating Bath 50 4.2.1.7 Deposition Rate of Ni-Co-Cu-P in Alkaline Bath 52 4.3 Reaction Mechanism of Electroless Quaternary Ni-Co-Cu-P Alloy Deposition 53

CHAPTER 5: CONCLUSION AND RECOMMENDATION