v
TABLE OF CONTENT
Abstrak Abstract
Dedication Acknowledgement
Table of Contents List of Tables
List of Figures List of Abbreviations, Symbols and Nomenclatures
i ii
iii iv
v x
xi xii
CHAPTER 1: INTRODUCTION 1
1.1 Background Study
1-2 1.2
Problem Statement 2
1.3 Objective
3 1.4
Scope of Project 3
CHAPTER 2: LITERATURE REVIEW
4 2.1
Introduction 4
2.2 Existing Car Jack
5-6 2.3
Design Method 6
2.4 Total Design
6 2.5
Engineering Design 7
2.6 Advantage and Disadvantage of Total Design
7 2.7
Comparison of Total Design with other method 8
vi
2.7.1 Pahl and Beitz’ model
8-9 2.7.2
Pugh’s Model 10-11
2.7.3 French’s model
12-13 2.7.4
Cross’s Method 13
2.7.5 Otto and Wood in Product Design
14-15 2.7.6
Ulrich and Eppinger Product Design Development 16
2.7.7 Comparison of Design Method
16-18 2.8
Problem Solving Tool 19
2.8.1 Quality Function Deployment
19 2.8.1.1. Voice of Customer VOC
20 2.8.2
Theory of Inventive Problem Solving TRIZ 20
2.8.3 Brainstorming
20 2.9 Finite Element Analysis FEA
21-22 2.9.1
Definition of FEA and Type of Engineering Analysis 21
2.9.2 Application of FEA and Working Principle
22 2.10 Summary
22
CHAPTER 3:METHODOLOGY 23
3.1 Introduction 23
3.2 Flow chart Methodology 23-24
3.3 Identify Objective and Problem Statement 25
3.4 Research and literature review 25
3.5 Application of Pugh’s method for Automatic Car Jack Development
25 3.5.1 Market Identification
25-26 3.5.2 Product Design Specification PDS
26-27
vii
3.5.3 Conceptual Design 28
3.5.3.1 Concept Generation
28 3.5.3.2
Concept Evaluation 28-29
3.5.3.3 Concept Development
29 3.5.4 Detail Design
29 3.5.3.3
Detail drawing 29
3.5.4.2 Bill of Material BOM
30 3.6 Product Design and generate 3D modelling of new design
30 3.7 Analysis and Results
30 3.7.2 Finite Element Analysis FEA
30 3.8 Discussion
31 3.9 Conclusion
31
CHAPTER 4:DEVELOPMENT OF CONCEPTUAL CAR JACK 32
4.1 Market Identification 32
4.2 Product Design Specification PDS 32-33
4.3 Conceptual Design Stage 34
4.3.1 Concept Generation 34
4.4 Concept Evaluation 34
4.4.1 Decision Option 34
4.4.1.1 Concept A 35
4.4.1.2 Concept B 36
4.4.1.3 Concept C 37
4.5 Concept Selection 38
4.5.1 Method of Controlled Convergence Pugh’s Method
39-40
viii
4.6 Concept Development 4.7 Final Design
41 43
CHAPTER 5:RESULT AND DISCUSSION 44
