v
TABLE OF CONTENTS
Abstract i
Abstrak ii
Dedication iii
Acknowledgement iv
Table of Content v
List of Tables x
List of Figures xii
List of Abbreviations xv
1. INTRODUCTION 1
1.1 Background of Study
1 1.2
Problem Statement 2
1.3 Objectives
3 1.4
Scope 3
1.5 Report Summary
3
2. LITERATURE REVIEW 5
2.1 Deep Fryer
5 2.1.1 Fryer Basket
6 2.1.1.1 Material Selection for Fryer Basket
7 2.1.1.2 Material Properties
8 2.1.2 Handle of Fryer Basket
9 2.1.2.1 Material Selection for Handle
9
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2.2 Patent Research
11 2.2.1 Patent 1
11 2.2.2 Patent 2
12 2.2.3 Patent 3
13 2.2.4 Patent 4
14 2.2.5 Patent 5
15 2.3
Identify Customer Needs 16
2.3.1 Quality Function Deployment 16
2.3.1.1 Phases of QFD 16
2.4 Computer Aided Design CAD
18 2.4.1 Element of CAD System
19 2.4.2 CAD Software
20 2.4.2.1 SolidWorks
20 2.4.3 3D Computer Graphics
20 2.5
Computer Aided Engineering 21
2.5.1 Finite Element Analysis FEA 21
2.5.2 History of FEA 22
2.5.3 Application of FEA 23
2.5.4 Advantages of FEA 23
2.6 Design Optimization
24
3. METHODOLOGY 25
3.1 Flow Chart
25 3.2
PSM 1 Planning Chart 27
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3.3 PSM 2 Planning Chart
28 3.4
Phase of Methodology 29
3.4.1 Planning Phase 29
3.4.2 Design Phase 29
3.4.3 Analyse Phase 29
3.4.4 Optimize Design and Analysis Phase 30
3.4.5 Preparation of Final Report and Presentation 30
3.5 Material Properties for Fryer Basket Analysis
31 3.5.1 Corrosion Resistant
32 3.5.2 Oxidation Resistance
32 3.5.3 Heat Treatments
32 3.5.4 Formability
33 3.5.5 Weldability
33 3.6
Gantt Chart PSM 1 34
3.7 Gantt Chart PSM 2
34
4. RESULT AND DISCUSSION 36
4.1 Result of Analysis
36 4.1.1 Analysis Design 1
36 4.1.2 Analysis Design 2
40 4.1.3 Analysis Design 3
43 4.1.4 Analysis Design 4
46 4.1.5 Analysis Design 5
49 4.2
Guideline Data Analysis for New Design 52
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4.3 Redesign and Optimization Design using Finite Element Analysis
54 4.3.1 New Design
54 4.3.1.1 Analysis of New Design
57 4.3.2 Redesign 1
58 4.3.2.1 Analysis of Redesign 1
61 4.3.3 Redesign 2
62 4.3.3.1 Analysis of Redesign 2
65 4.3.4 Redesign 3
66 4.3.4.1 Analysis of Redesign 3
69 4.3.5 Redesign 4
70 4.3.5.1 Analysis of Redesign 4
73 4.3.6 Redesign 5
75 4.3.6.1 Analysis of Redesign 5
78 4.4
Final Design 79
4.4.1 Analysis of Final Design 82
4.5 Discussion of FEA Details
83 4.5.1 Material
83 4.5.2 Fixture Location
83 4.5.3 Force Location
83 4.5.4 Stress
84 4.5.5 Displacement
84 4.5.6 Factor of Safety
84
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5. CONCLUSION AND RECOMMENDATION
