Analisa sensitifitas desain ekonomis peta kendali X - Widya Mandala Catholic University Surabaya Repository

Siapak.pli orane yane taFtut aFtan q'ulian? 'Kflpatfanya q'ulian
menun./uk.pn jafan yane liarus /ipifilinya. (!Mazmur 25: 12)

LAMPlRAN

LAMPIRAN
1. Simbol yang Digunakan Dalam Desain Ekonomi Peta Kendall

X

1.1 Output dan variabel yang dihitung:
n =sample size

h =hours between samples
L= number ofstandard deviations from control limits to center line

ARLJ

= Average run length when in control
a


ARL]

= Average run length when out of control

1
(1-

P)

1.2 Input Variabel

A.

=

IImean time process is in control.

k = number ofstandard deviation slip when out ofcontrol.
E


=

time to sample and chart one item.

To

= expected search time when false alarm.

TJ

=

expected search time to discover the assignable cause.

T] = expected search time to repair the process.

a,
O2

= 1 ifproduction continues during search.

= 0 ifproduction

ceases during search.

= 1 ifproduction

continues during repair.

= 0 ifproduction ceases during repair.
Co

=quality cost/hour while producing in control.

C,

= quality cost/hour while producing out control (> Co),

Y

=


W
a

cost per false alarm.

=cost to locate and repair the assignable cause.
=fIXed cost.

b = cost per unit sampled.

-Ll-

2. Pengaruh perubahan parameter biaya terhadap desain peta kendali

X

2.1 Perubahan a (fIXed cost)

A ~SO.07_3(I-+'l1r4)598:


SO.Ol
SO.10
SO.20

7
8
8

S0.40
SO.50
SO.60
SO.70
SO.8e
SO.ge
sl,Qe
Sl.1
Sl.2C
Sl.3
Sl.4

.1.5
.1.6
.1.70
.1.80

8
9
9
9
9
9
9
9
9

1.1
1.2
1.3
1.40
S3.50

.3.60
'3.7(
;3.8(
;4.1

10
10
11
11
11
11
11
11
11
11
1
1
1
1
11

11
11
11
11
11
11
11
11

;4.
;4.:
;4.4(
;4.5(
;4.6(
;4.
;4.
$4.1
i5.0e
,5.11
,5.21

,5.31

11
11
11
11
11
l'
1
l'
11
11
11
11

p2.31
~.41

~;4'-r712.5I3+9:=,6


1.51
S2.
S2.
S2.
;2.

3
3
3

1
1.'

,0113
1.0)3
1.0 )3

l4
~3


~3

ill,
il1.
il1.

.53
1.57
1.5?

.~49-r71.
98.49
98.46
98.46

1.439
1.568
1.568

0.90
.11.74
101;8
~8.35
1.774
0.93
.11.80
10-,~
~8.35
1.B22
0.93
.11.85
1014
98.29
1.929
0.93
.11.91
101"
98.24
2.036
0.93
il .96
1 )1.
9 1.24
2.036
0.93
it 01
1 )1,
~.2
2.129
0.93
it ~.06
1
~.?
2.1:
0.9:
i12.11
1
:.14
2.2:
0.9:
i12.16
11
:.14
2
'.945.00
i50.oo

i61.oo
i6).00
&7 I.(

halpha

0.002
0.002
1.002
102

II
I

I

&5

7

'1

;1 15.00

ff

1.2

7

()JjQ'f

,1' 5.00
~ 1: 1.00
~12
)0

7

-3
3
3

1
)~
1 0.)3
1
11

0
1.00
&f ;.00-

Cl

~1

l.ciQ

&1~

;.00
~1

S1~

&1
&17

7
7
7
7
7
7
7

f18b~.,h7rlH3

7

&19

7

t?r

7

&f9~7

00
nn
, nn

:?Rr

0

:?R40.01
51 0
61)0

o

w

~I.CO

r- 9l~'CIO-f.:t7+103

.r

nn
O.C
0

:?An
~?Rn

$270.C

7
7
7
7
7
7
7
7
7
7
7
7
7
7

h

1.2
1,2
1.2
.2
3
3
1.
1.

o

;1 0.10
;1: )0
10
.14 DO
'15(
:1Rr
.170.1
IfO.

,?~

7
7
7
7
7
7
7
7
7
7

L

3
3
3
3
3
3
3
3
3
3
3
3
3
3

1.
1
1
1.
i.
1.
1.
1.
1.
1.
1
1.

1.
1

alpha
O~

p

cost

O. 14

11
11.
1.
0.834 .11 >4
1.834 .11 74
1.834 .11 B4
1.834 .11.94
1.834 .12.04
0.8:14 .12.13
0.8:14 .• 12.23

O. 14
1.003 J]. 14

1.003
1.003
1.003
0.00:
0.00:
0.00:
0.00:

0.8:214-H;~3Q5'*,t

0.00: 0.8:
0.01
0.83<
O.O(
~
0.01
0.83<
1.003 1.834
1.003 1.834
1.003 ).834
1.003 1.834
0.01
(14
O.O(
(14
0.0(
J 14
O.O(
(
0.003 O.
0.003 O.
103
103
103
~34
03
~34

-L9-

2.43
2.,3
2. ,3
12.12
.12.12
;12.9:
;13.0~

13.1:
I~

eel

101.
101.
19J
101.53
101.53
101.53
101.53
101.53
101.53
101;53

1.439
1.439
1.49
1.49
:.49
98.4
98.41
98.41
8.41

101.53
101.53
101.53
~1.53

~

~.49

101.53
11.5
11.5

8.49
1.49
1.49
1.49
1.41

M

:,
'1
;14.0
.14.1

1.439
1.439
1.439
1.43
~43

1.43
1.431

8.
8.
5 B.
8.'
18.41
8.49

101.53
101.53

11.5
101.5
101.5
101.5
1Qt5
101.53
101.53

~:39

I.'

1.431
1.439
.439
IA~

1.4'

1.439
.43
1.43'
1.43
1.43
1.439
1.439
1.439
1.439
1.439
1.439

1.41
~L4!l

93.49
98.49
98.49
~9

1.439
1.439

n
?An

S310

L

12 '0:003 0.834
1.2

0.003
).01 i3
1
ill i3
1.0113
1
1.0113
1
1 :fD.Oi 13
2 0.0113
2 0.003

7
7

7

7
7
7

,n,
7
7
I-

1-~+7(f.IEWG,605:98

3
3
3

7
7

0,- -3
7
7

i71

rs9D.i

t,::nn n

7
7

&610.()

i

3

i14.~

,14.30
,14.40
,14.50
,14.60
S14.69
S14.79
,14.119
S14.99
S15.
S15.
S1

,1

,11.'

S17.35
S17.45

0.1
0.)3
0.03

).834
).834

0.834

17.~

3.1 Perubahan a (flxedcost)
ECONOMIC PARAMETER VALUES
E - 0,010

TO - 0.100 TI

10.00 CI -

W=

2,00

L = 0,0100
01-0

A-

&

0.100 T2 - 0.500

100.00 Y 0.00

B-

50.00

0.10

DELTA - 1.50

02=0

OVERALL BEST PLAN: N= 7 L= 3.00H= 1.200 COST= 11,46

••••••• SUMMARY INFO FOR PLAN N= 7 L = 3.00 H" 1.200 •••••••
HOURLY COSTS:

ECL -

101.53 HOURS

% OF TIME UP & IN CONTROL: 98.49
NONCONFORMING ITEMS

10.7459

ALPHA - 0.003

FALSE ALARMS

0,1101

P - 0.834

ASSIGNABLE CAUSES

0.0197

ATS =

SAMPLING

0.5798

1.439 HOURS

........................................................................
TOTAL

101.53
101.53
101.53
101.53
101.53
101
101
10U
101
1013
101 ,3
101 53
101 53
101. 53
101 53
101.53
101.53
1Q1.53

1
1
1

1.834
'.834
'-.834
'.834
1.834
1.8:14

3. Listing Output Program

CO =

eel

12
1.2 D1 i3
t? I 0.( '3
1
'3
1 n 13 f.8:14
1
)3 ).8:14
1
0.8:14
1
0,)3 0.834
1
0.0.834
-1 (f.
0.834
1
(f.
0.834
1
O.
).834

1.(
).(
0.( 3

7

cost

,15. )8
,15.58
5.
5.
5. '7 10.5~
16. '7
)1.5~
.16. 7
L1.53
16, !7)1
6,
1
6,
1.f
6.
t U
,16
1 1.5
6 '6 101.5
16.86 101.5:
6.96 10t5:
7.06 101.5:

,ni

nr
ilr

1.834

1.834

i1

,n

).834
1.8M
1.834
).834
(834-

).834
1.834
1'- Q.Oi 13 l.834
0.0113 ).834
Q30. 34
1.'
D3 0 .• 34
1
103
34
t
11
134-

7

,n
,71.0

p

i

7
7

w

alpha

7
7
7

I?n

IAn 1n

h

11.4555

-LIO-

1Q1,5:
101.53
101.53

"I~,n

ats

98.49
98.49
98.49
98.49
98.49
98.49
98.49
98.49
9S 19
9f 19
98.19

1.439
1.439
1.439
1.439
1.439
1.439
1.439
1.439
1.439
1.439
1.439
1.439

98A9
98A9

1.439
1.439

18.49
1.49
1.4
1.4
! 1.4
118.4
!18.4'

1.439
.439
,.439
1.439
.439
1.4:19
1.4: 19
1.4: 19
1.- 19
1 19
1.- ,9
1.· 19
1.- 19
1.439
1.439
1.439

~8.49

~8.4

!

91
911.49
911.49
911.49
. 49-+71.~3
98.49
98.49
98.49

1.439
1.439
1.439

ECONOMIC PARAMETER VALUES
E = 0.010 TO - 0.100
CO°

10.00

W=

2.00

A-

L = 0.0100
01=0

TI = 0.100

CI- 100.00

O.oI

B=

n = 0.500

50.00

Y0.10

OELTA - 1.50

02=0

OVERALL BEST PLAN: N- 7 L= 3.00 H- 1.200 COST- 11.46

·······SUMMARYINFOFORPLANN· 7 l= 3.00 H= 1.200·······
HOURLY COSTS:

ECL -

10l.S3 HOURS

'Yo OF TIME UP 8< IN CONTROL: 98.49
NONCONFORMING ITEMS

10.7459

ALPHA = 0.003

FALSE ALARMS

0.1101

P - 0.834

ASSIGNABLE CAUSES

0.0197

ATS -

SAMPLING

0.5880

1.439 HOURS

........................................................................
TOTAL

11.4638

ECONOMIC PARAMETER VALUES

E = 0.010
CO =
W=

TO - 0.100 Tl - 0.100

10.00 CI = 100.00
2.00

l = 0.0100
01=0

A-

0.10

B=

Y-

n -

0.500

50.00

0.10

DELTA = 1.50

02=0

OVERALL BEST PLAN: N= 8 L- 3.00 ·H= 1.400 COST- 11.53
....... SUMMARY INFO FOR PLAN N= 8 L - 3.00 H HOURl Y COSTS:

ECL -

1.400 .......

10 l.S7 HOURS

'Yo OF TIME UP 8< IN CONTROL: 98.46
NONCONFORMING ITEMS

10.7803

ALPHA - 0.003

FALSE ALARMS

0.0943

P = 0.893

ASSIGNABLE CAUSES

0.0197

ATS-

SAMPLING

0.6389

1.568 HOURS

11.5332

TOTAL

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALUES

E=o.oIO TO-O.lOO Tl=O.IOO n=o.S()()
CO =
W=

10.00
2.00

L= 0.0100
DI =0

CI = 100.00
A-

0.20

Y=

50.00

B- 0.10

OELTA- 1.50

02=0

OVERALL BEST PLAN: N- 8 L= 3.00 H= 1.400 COSTa 11.60
••••••• SUMMARY INFO FOR PLAN N" 8 L = 3.00 H· 1.400 ...... .

HOURLY COSTS:

ECL -

IOU7 HOURS

'Yo OF TIME UP 8< IN CONTROL: 98.46
NONCONFORMING ITEMS

10.7803

ALPHA = 0.003

FALSE ALARMS

0.0943

P- 0.893

ASSIGNABLE CAUSES

0.0197

ATS -

SAMPLING

0.7099

1.568 HOURS

.......................................................................
TOTAL

11.6042

-LI 1-

ECONOMIC PARAMETER VALUES
E- 0.010 TO- 0.100 T1- 0.100 1'2= 0.500
CO =

10.00 C I = 100.00
2.00

W=

L= 0.0100
01 =0

A- 0.30

Y-

50.00

B- 0.10

DELTA- 1.50

02=0

OVERALL BEST PLAN: N= 8 L= 3.00 H= 1.500 COST- 11.67
....... SUMMARY INFO FOR PLAN N= 8 L = 3.00 H HOURLY COSTS:

ECL -

1.500 .......

101.63 HOURS

% OF TIME UP & IN CONTROL: 98.40

NONCONFORMING ITEMS

10.8351

ALPHA = 0.003

FALSE ALARMS

0.0879

P 0.893

ASSIGNABLE CAUSES

0.0197

ATS -

SAMPLING

0.7289

=

1.680 HOURS

.........................................................................
TOTAL

11.6715

ECONOMIC PARAMETER VALUES
E=O.OIO TO-O.IOO TI-O.IOO 1'2-0.500
CO W=

10.00 C I 2.00

L= 0.0100
01 =0

100.00

A- 0.40

Y-

50.00

B- 0.10

DELTA- 1.50

02=0

OVERALLBESTPLAN:N- 8 L=2.95 H- 1.600 COST- 11.74

••••••• SUMMARY INFO FOR PLAN N= 8 L - 2.9S H = J.6OO •••••••
HOURLY COSTS:

ECL- 101.68HOURS
% OF TIME UP &; IN CONTROL: 98.35

NONCONFORMING ITEMS

10.8739

ALPHA - 0.003

FALSE ALARMS

0.0969

P = 0.902

ASSIGNABLE CAUSES

0.0197

ATS =

SAMPLING

0.7454

1.774 HOURS

11.7359

TOTAL

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALUES
E= O.OIOTO= O;IOOTl·=·O.IOO 1'2-0.500
COW-

10.00 CI- 100.00 Y- 50.00
2.00 A- 0.50

L = 0.0100
01=0

B- 0.10

DELTA - 1.50

02=0

OVERALL BEST PLAN: N- 9 L= 3.00 H- 1.700 COST- 11.80

••••••• SUMMARY INFO FOR PLAN N- 9 L'" 3.00 H'" 1.700 •••••••
ECL· 101.68 HOURS

HOURLY COSTS:

% OF TIME UP & IN CONTROL; 98.35
NONCONFORMING ITEMS

10.8813

ALPHA - 0.003

FALSE ALARMS

0.0774

P - 0.933

ASSIGNABLE CAUSF.8

0.0197

ATS·

SAMPLING

0.8185

1.822 HOURS

.........................................................................
TOTAL

11.7970

-L12-

ECONOMIC PARAMETER VALUES

E= 0.010

TO- 0.100 "TI - 0.100

CO = 10.00 C I = 100.00
W=

2.00

A= 0.60

L = 0.0100
01 =0

S=

n.o.soo

Y = 50.00
0.10

DELTA - I.S0

02=0

OVERALL BEST PLAN: N- 9 L- 3.00 H- 1.800 COSTa 11.85
••••••• SUMMARY INFO FOR PLAN N- 9 L - 3.00 H'" 1.800 •••••••

HOURLY COSTS:

ECL -

101.74 HOURS

% OF TIME UP & IN CONTROL: 98.29

NONCONFORMING ITEMS

10.9317

ALPHA -0.003

FALSE ALARMS

0.0731

P-0.933

ASSIGNABLE CAUSES

0.0197

ATS=

SAMPLING

1.929 HOURS

0.8283

.......................................................................
TOTAL

11.8S28

ECONOMIC PARAMETER VALUES
E-O.OIO
CO =
W-

TO-O.IOO TJ-O.IOO

10.00 CI- 100.00
2.00

A=

L= 0,0100
01 =0

0.70

n-o.soo

50.00

Y-

S- 0.10

DELTA- 1.50

02=0

OVERALL BEST PLAN:N= 9L- 3.00 H- 1.900 COST- 11.91
••••••• SUMMARY INFO FOR PLAN N= 9 L - 3.00 H HOURLY COSTS:

ECL -

1.900 •••••••

10 I. 79 HOURS

% OF TIME UP & IN CONTROL: 98.24
NONCONFORMING ITEMS

10.9821

ALPHA = 0.003

FALSE ALARMS

0.0691

P-0.933

ASSIGNABLE CAUSES

0.0196

ATS-

SAMPLING

0.8370

2.036 HOURS

11.9079

TOTAL

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALUES
E=O.OIO

TO-O.IOO TJ-O.IOO

CO -

10.00 CI- 100.00

W=

2.00

L- 0.0100
01=0

A-

0.80

n=o.soo

SO.OO

Y=

B- 0.10

DELTA- I.S0

02-0

OVERALL BEST PLAN: N- 9 L- 3.00 H= 1.900 COST- 11.96
....... SUMMARY INFO FOR PLAN N. 9 L- 3.00 H= 1.900 ...... •
HOURLY COSTS:

ECL -

10 I. 79 HOURS

% OF TIME UP & IN CONTROL: 98.24
NONCONFORMING ITEMS

10.9821

ALPHA

=0.003

FALSE ALARMS

0.0691

P -0.933

ASSIGNABLE CAUSES

0.0196

ATS -

SAMPLING

0.8893

TOTAL

2.036 HOURS

11.9602

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

-Ll3-

ECONOMIC PARAMETER VALUES

E: 0.010
CO =

TO - 0.100

10.00 C I -

W=

2.00

50.00

100.00 Y -

A= 0.90

B- 0.10

DELTA - 1.50

L = 0.0100
01 =0

TI = 0.100 T2 = 0.500

02-0

OVERALL BEST PLAN: N= 9 L= 2.95 H= 2.000 COST- 12.01
....... SUMMARY INFO FOR PLAN N- 9 L HOURLY COSTS:

ECL -

2.95 H = 2.000 .......

101.84 HOURS

% OF TIME UP &. IN CONTROL: 98.20
NONCONFORMING ITEMS

11.0197

ALPHA - 0.003

FALSE ALARMS

0.0772

P-0.939

ASSIGNABLE CAUSES

0.0196

ATS-

SAMPLING

0.8946

2.129 HOURS

......................... .............................................
TOTAL

12.0112

~

ECONOMIC PARAMETER VALUES

E-O.OIO
CO =

TO=O.IOO

T1-0.100 T2=O.SOO

10.00 C I = 100.00

W=

2.00

A-

L- 0.0100
01=0

1.00

Y-

50.00

B- 0.10

DELTA- 1.50

02=0

OVERALL BEST PLAN: N- 9 L- 2.95 H- 2.000 COST- 12.06

••••••• SUMMARY INFO FOR PLAN N- 9 La 2.95 H" 2.000 •••••••
HOURLY COSTS:

ECL -

10 I ;84 HOURS

% OF TIME UP &.IN CONTROL: 98.20
NONCONFORMING ITEMS

11.0197

ALPHA· 0.003

FALSE ALARMS

0.0712

P-0.939

ASSIGNABLE CAUSES

0.0196

ATS-

SAMPLING

0.9443

TOTAL

2.129 HOURS

12.0609

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PA"RAMETER VALUES

E = 0.010
CO =
W=

TO- 0.100

T1' 0.100

10.00 C I = 100.00 Y 2.00

L = 0.0100
01=0

A=

1.10

T2 - 0.500

50.00

B= 0.10

DELTA - 1.50

02=0

OVERALL BEST PLAN: N= 9 L=2.95 H- 2.100 COST= 12.11

•••.... SUMMARY INFO FOR PLAN N.. 9 L- 2.95 H: 2.100·······
HOURLY COSTS:

ECL = 101.89 HOURS
%OFTIMEUP&'INCONTROL: 98.14

NONCONFORMING ITEMS

11.0694

ALPHA = 0.003

FALSE ALARMS

0.0735

P - 0.939

ASSIGNABLE CAUSES

0.0196

ATS -

SAMPLING

0.9466

TOTAL

2.235 HOURS

12.1092

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

-LJ4-

ECONOMIC PARAMETER VALUES
E~O.I

TO-O.loo TI-O.IOO 12-0.500

CO -

10.00 C I -

100.00 Y -

50.00

w- 2.00 A- 1.20 B- 0.10
L- 0.0100 OELTA- 1.50
01-0 02-0
OVERALL BEST PLAN: N- 9 L= 2.95 H- 2.100 COST- 12.16
••••••• SUMMARY INFO FOR PLAN N- 9 L- 2.95 H= 2.100·······

HOURLY COSTS:

ECL -

101.89 HOURS

%OFTIMEUP&INCONTROL: 98.14
NONCONFORMING ITEMS

11.0694

ALPHA - 0.003

FALSE ALARMS

0.0735

P - 0.939

ASSIGNABLE CAUSES'

0.0196

ATS- 2.235 HOURS

SAMPLING

0.9940

................... ...................................................
TOTAL

12.1565

~

ECONOMIC PARAMETER VALUES
E; 0.010 TO; 0.100 TJ - 0.100 12 - 0.500
co-

10.00 CI- 100.00
2.00

w~

A-

1.30
B~

50.00
Y~

0.10

L = 0.0100 DELTA - 1.50
01-0

02=0

OVERALL BEST PLAN: N- 9 L= 2.90 H- 2.200 COST- 12.20
••••••• SUMMARY INFO FOR PLAN N- 9 L - 2.90 H - 2.200 •••••••
HOURLY COSTS:

ECL- 101.94HOURS
% OF TIME UP & IN CONTROL: 98.10

NONCONFORMING ITEMS

I J.J 063

ALPHA = 0.004

FALSE ALARMS

0.0823

P = 0.945

ASSIGNABLE CAUSES

0.0196

ATS -

SAMPLING

0.9939

TOTAL

2.328 HOURS

12.2022

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALUES
E - 0.010 TO - 0.100 11 - 0.100 12 - 0.500
CO =

10.00 C I -

100.00

Y-

50.00

w- 2.00 A- 1.40 B- 0.10
L= 0.0100
01 =0

OELTA- 1.50

02-0

OVERAll BEST PLAN: N- 10 l= 3.00 H- 2.300 COS1= 12.25
••••••• SUMMARY INFO FOR PLAN N- 10 L - 3.00 H - 2.300 •••••••
HOURLY COSTS:

ECl = 101.96 HOURS
% OF TIME UP & IN CONTROL: 98.07

NONCONFORMING ITEMS

11.1332

ALPHA - 0.003

FALSE ALARMS

0.0569

P - 0.959

ASSIGNABLE CAUSES

0.0196

ATS- 2.397 HOURS

SAMPLING
TOTAL

1.0372
12.2470

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

-L15-

ECONOMIC PARAMHER VALUES
E = 0.010 TO = 0.100 TI = 0.100 T2 ~ 0.500
CO=

10.00 CI

~

W= 2.00 A=
l= 0.0100
01=0

Y~

100.00

50.00

1.50 B= 0.10

DElTA~

1.50

02=0

OVERAlLBESTPLAN;N= 10 l=3.oo H= 2.300 COST= 12.29
....... SUMMARY INFO FOR PLAN N= 10 L = 3.00 H = 2.300 .......
HOURLY COSTS;

ECl -

101.96 HOURS

% OF TIME UP &.IN CONTROL; 98.07

NONCONFORMING ITEMS

11.1332

ALPHA = 0.003

FALSE ALARMS

0.0569

P = 0.959

ASSIGNABLE CAUSES

0.0196

ATS· 2.397 HOURS

SAMPLING

1.0804

TOTAL

12.2902

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALUES
E- 0.010 TO- 0.100 TI- 0.100 T2- 0.500
CO =

10.00 CI-loo.oo Y -

W=

2.00

L= 0.0100
01 =0

A-

50.00

1.60 B- 0.10

OELTA- 1.50

02-0

OVERALL BEST PLAN; N- 10 L- 2.95 H- 2.400 COST- 12.33

....... SUMMARY INfO FOR PLAN N- 10 L - 2.9S H =- 2.400 •••••••
HOURLY COSTS;

ECL = 102.01 HOURS
% OF TIME UP &. IN CONTROL; 98.03

NONCONFORMING ITEMS

11.1712

ALPHA = 0.003

FALSE ALARMS

0.0641

P-O.CJ64

ASSIGNABLE CAUSES

0.0196

ATS- 2.491 HOURS

SAMPLING

1.0768
12.3318

TOTAL

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALUES
E = 0.010 TO- 0.100 TI- 0.100 T2 - 0.500
CO =
W=

10.00 CI = 100.00
2.00 A-

L-O.OIOO
01=0

Y-

B~

1.70

50.00

0.10

DELTA-ISO

02=0

OVERALL BEST PLAN; N= 10 L= 2.95 H- 2.500 COST- \2.37
....... SUMARXI!'~Cl.FO

PLANN-

HOURLY COSTS;

ECL -

~Q

L- 2.95 H - 2.500 ...... .

102.06 HOURS

% OF TIME UP &. IN CONTROL: 97.98

NONCONFORMING ITEMS
FALSE ALARMS

11.2184
0.0615

ASSIGNABLE CAUSES

'0.0196

SAMPLING

\.0735

ALPHA

=0.003

P-O.CJ64
ATS- 2.595 HOURS

.......................................................................
TOTAL

123730

-Ll6-

ECONOMIC PARAMETER VALUES
E=O.OIO TOgO.IOO TI=O.IOO T2=0.500
CO =

10.00 C I = 100.00

W=

2.00 A-

l= 0.0100
01=0

1.80

Y-

50.00

B= 0.10

DElTA- 1.50

02=0

OVERALL BEST PLAN: N= 10 L- 2.95 H= 2.500 COST= 12.41
••••••• SUMMARY INFO FOR PLAN N- 10 L - 2.95 H = 2.500 •••••••
HOURLY COSTS:

ECL -

102.06 HOURS

% OF TIME UP & IN CONTROL: 97.98

NONCONFORMING ITEMS

11.2184

ALPHA - 0.003

FALSE ALARMS

0.0615

P -0.964

ASSIGNABLE CAUSES

0.0196

ATS -

SAMPLING

1.1133

TOTAL

2.595 HOURS

12.4128

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALUES
E-O.OIO TO-O.IOO TI-O.IOO T2-0.S00
CO =

10.00 CI -

W=

2.00 A-

100.00 Y 1.90

50.00

B- 0.10

L- 0.0100 DELTA- 1.50
01 =0

02=0

OVERALL BEST PLAN: N= 10 L= 2.95 H- 2.500 COSTa 12.45

••••••• SUMMARY INFO FOR PLAN N- 10 L· 2.95 H"" 2.500 ...... .
HOURLY COSTS:

ECL -

102.06 HOURS

% OF TIME UP & IN CONTROL: 97.98

NONCONFORMING ITEMS

11.2184

ALPHA - 0.003

FALSE ALARMS

0.0615

P - 0.964

ASSIGNABLE CAUSES

0.0196

ATS- 2.595 HOURS

SAMPLING

1.1530

TOTAL

12.4526

.if . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..

ECONOMIC PARAMETER VALUES
E= 0.010 TO- 0.100 TI - 0.100 T2- 0.500
CO =
W-

10.00 C I 2.00

L= 0.0100
01=0

A-

100.00 Y 2.00

50.00

B -. 0.10

DELTA- 1.50

02=0

OVERALL BEST PLAN: N= 10 L= 2.95 H- 2.600 COST- 12.49

....... SUMMARY INFO FOR PLAN N- 10 L - 2.95 H = 2.600 •••••••
HOURLY COSTS:

ECl- 102.12HOURS
", OF TIME UP & IN CONTROL: 97.93

NONCONFORMING ITEMS

II .2656

ALPHA - 0.003

FALSE ALARMS

0.0591

P-O.964

ASSIGNABLE CAUSES

0.0196

ATS-

SAMPLING

1.1469

2.698 HOURS

.......................................................................
TOTAL

12.4912

-L17-

ECONOMIC PARAMETER VALUES

E=O.OIO TO=O.IOO TI=O.IOO T280.500
CO =

10.00 C I = \(jO:OO

W=

2.00 A=

l= 0.0100
01=0

2.10

y =

50.00

S= 0.10

OElTA- 1.50

02=0

OVERAll BEST PLAN: N= 10 L- 2.95 H- 2.600 COST- 1253

•••• .. ·SUMMARYINFOFORPLANN·10 L- 2.9S H- 2.600 .. ••••••
HOURLY COSTS:
ECl - 102.12 HOURS
% OF TIME UP & IN CONTROL: 97.93

NONCONFORMING ITEMS

11.2656

ALPHA - 0.003

FALSE ALARMS

0.0591

P-0.964

ASSIGNABLE CAUSES

0.0196

ATS=

SAMPLING

1.1852

TOTAL

2.698 HOURS

12.5294

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALUES
E = 0.010 TO = 0.100 TI = 0.100 T2 = 0500
COD

10.00 CI- 100.00

W=

2.00 A=

l - 0.0100
01=0

2.20

Y- 50.00

S- 0.10

DELTA- 1.50

02=0

OVERALL BEST PLAN: N- 10 l= 2.95 H= 2.700 COST- 12.57
••••••• SUMMARY INFO FOR PLAN N-IO L - 2.95 H = 2.700 .......
HOURLY COSTS:

ECl -

102.17 HOURS

% OF TIME UP & IN CONTROL: 97.88

NONCONFORMING ITEMS

11.3128

ALPHA - 0.003

FALSE ALARMS

0.0568

P - 0.964

ASSIGNABLE CAUSES

0.0196

ATS -

SAMPLING

1.1781

TOTAL

2.802 HOURS

12.5672

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALl'ES

E= 0.010 TO- 0.100 TI- 0.100 T2= 0.500
CO =
W-

10.00 CI = 100.00
2.00 A=

l = 0.0100
01 =0

2.30

Y-

50.00

S= 0.10

DELTA - 1.50

02-0

OVERAll BEST PLAN: N- 10 L- 2.95 H- 2.700 COST- 12.60

....... SUMMARY INFO FOR PLAN N- 10 L· 2.95 H" 2.700 •••••••
HOURLY COSTS:

ECl- J02.17HOURS

% OF TIME UP & IN CONTROL: 97.88
NONCONFORMING ITEMS

11.3128

ALPHA - 0.00.3

FALSE ALARMS

0.0568

P -0.964

ASSIGNASLE{;AUSJiS..·

0.0196·

ATS.

SAMPLING

1.2149

TOTAL

2.802 HOURS

12.6041

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

-LI8-

ECONOMIC PARAMETER VALUES
E = 0.010 TO ~

0.100 TI = 0.100 12 = 0.500

CO =

= 100.00

10.00 C I

W=

2.00 A=

L= 0.0100
01=0

Y-

50.00

2.40 B= 0.10

OELTA- 1.50
-'

D2~0

OVERALL BEST PLAN: N= 10 L- 2.90 H- 2.800 COST= 12.64

....... SUMMARY INFO FOR PLAN N=" 10 L· 2.90 H = 2.800 •••••••
HOURLY COSTS:

ECL -

102.21 HOURS

% OF TIME UP & IN CONTROL: 97.83

NONCONFORMING ITEMS

11.3497

ALPHA - 0.004

FALSE ALARMS

0.0643

P-0.967

ASSIGNABLE CAUSES

0.0196

ATS-

SAMPLING

1.2070

TOTAL

2.894 HOURS

12.6405

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALUES

E= 0.010 TO- 0.100 TI- 0.100 12- 0.500
CO =

10.00 C I -

W=

2.00

L=O.OIOO
01-0

A-

100.00 Y -

50.00

2.50 B- 0.10

DELTA-I.50

02-0

OVERALL BEST PLAN: N= 10 L= 2.90 H= 2.800 COST- 12.68
....... SUMMARY INFO FOR PLAN N- 10 L - 2.90 H - 2.800 .......
HOURLY COSTS:

ECL = 102.21 HOURS

% OF TIME UP & IN CONTROL: 97.83
NONCONPORMINQITI!MS

ALPHA· ();004

11.3497

FALSE ALARMS

0.0643

P = 0.967

ASSIGNABLE CAUSES

0.0196

ATS-

SAMPLING

1.2425

TOTAL

2.894 HOURS

12.6760

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALUES

E= 0.010 TO- 0.100 TI - 0.100 12- 0.500
CO =
W=

10.00 C I 2.00 A=

l= 0.0100
01-0

100.00 Y 2.60

50.00

B= 0.10

OELTA- 1.50

02-0

OVERALLBESTPLAN:N-IO L=2.9O H= 2.800 COST- 12.71
·······SUMMARYINFOFORPLANN-IO l - 2.90 H- 2.800·······
HOURLY COSTS:

ECl -

102.21 HOURS

% OF TIME UP & IN CONTROL: 97.83

NONCONFORMING ITEMS

11.3497

FALSE ALARMS

0.0643

ASSIGNABLE CAUSES

0.0196

SAMPLING

1.2780

TOTAL

ALPHA - 0.004
. P - 0.967
ATS = 2.894 HOURS

12.7115

-LI9-

ECONOMIC PARAMETER VALUES

E~O.I

TO-O.loo

CO ~
W=

2.00

A=

L = 0.0100
01 =0

TI-O.loo 1"2-0.500

10.00 C I = 100.00
2.70

Y-

50.00

B= 0.10

DELTA = 1.50

02=0

OVERALL BEST PLAN: N= 10 L= 2.90 H- 2.900 COST- 12.75
••••••• SUMMARY INFO FOR PLAN N- 10 L HOURLY COSTS:

ECL -

2.90 H -

2.900 .......

102.27 HOURS

% OF TIME UP & IN CONTROL: 97.78

NONCONPORMINGITI!MS

ALPHA = 0.004

11.3964

FALSE ALARMS

0.0620

P-0.967

ASSIGNABLE CAUSES

0.0196

ATS-

SAMPLING

1.2682

TOTAL

2.998 HOURS

12.7462

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALUES

E = 0.010
CO =
W=

TO - 0.100

2.00

L = 0.0100
01=0

TI = 0.100 1"2 - 0.500

10.00 CI· 100.00 Y A-

2.80

50.00

B= 0.10

DELTA = 1.50

02=0

OVERALLBESTPLAN:N-IO L=2.90 H- 2.900 COST- 12.78

••••••• SUMMARY INFO FOR PLAN N- 10 L'" 2.90 H - 2.900 •••••••
HOURLY COSTS:

EeL -

102.27 HOURS

% OF TIME UP & IN CONTROL: 97.78

NONCONFORMING ITEMS

11.3964

ALPHA = 0.004

FALSE ALARMS

0.0620

P - 0.967

ASSIGNABLE CAUSES

0.0196

ATS =

SAMPLING

1.3025

2.998 HOURS

12.7805

TOTAL

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMICPA"RAMETER VALUES

E=O.OIO TO-O.loo
CO=
W=

2.00

L - 0.0100
01 =0

TI-O.loo 1"2-0.500

10.00 CI = 100.00 Y=
A=

2.90

50.00

B- 0.10

DELTA - 1.50

02=0

OVERALL BEST PLAN: N= 10 L= 2.90 H- 2.900 COST= 12.81
....... SUMMARY INFO FOR PLAN N- 10 L. 2.90 H'" 2.900 •••••••
HOURLY COSTS:

ECL -

102.27 HOURS

% OF TIME UP & IN CONTROL: 97.78
NONCONFORMING ITEMS

11.3964

ALPHA - 0.004

FALSE ALARMS

0.0620

P-0.967

ASSIGNABLE CAUSES

0.0196

ATS- 2.998 HOURS

SAMPLING

1.3368

TOTAL

12.8148

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

-L20-

ECONOMIC PARAMETER VALUES

E = 0.010
CO =
W=

2.00

A=

L= 0.0100
DI=O

TI = 0.100

TO = 0.100

10.00 CI -

100.00
3.00

T2 = 0500

Y = 50.00

B= 0.10

DELTA= 1.50

D2=0

OVERALL BEST PLAN: N= 10 L= 2.90 H- 3.000 COST= 12.85
••••••• SUMMARY INFO FOR PLAN N- 10 L· 2.90 H .. 3.000 ........ .

ECL -

HOURLY COSTS:

102.32 HOURS

% OF TIME UP '" IN CONTROL: 97.73

NONCONFORMING ITEMS

11.4431

ALPHA - 0.004

FALSE ALARMS

0.0599

P-0.967

ASSIGNABLE CAUSES

0.0195

ATS -

SAMPLING

1.3254

TOTAL

3.101 HOURS

12.8479

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALUES

E-O.OIO
CO =

TO-O.loo

TI-O.loo

10.00 CI = 100.00

W=

2.00 A-

L = 0.0100
DI =0

Y=

T2-0.5oo

50.00

3.10 B- 0.10

DELTA - 150

02=0

OVERALL BEST PLAN: N= 10 L= 2.90 H= 3.000 COSTa 12.88

••••••• SUMMARY INFO FOR PLAN N= 10 L. 2.90 H = 3.000 •••••••
HOURLY COSTS:

ECL -

102.32 HOURS

%OF TIME UP '" IN CONTROL: 97.73
NONCONFORMING ITEMS

11.4431

ALPHA = 0.004

FALSE ALARMS

0.0599

P = 0.967

ASSIGNABLE CAUSES

0.0195

ATS-

SAMPLING

1.3585

3.101 HOURS

.........................................................................
TOTAL

12.8810

ECONOMIC PARAMETER VALUES

E = 0.010
CO =
W=

TO = 0.100

TI = 0.100

10.00 CI = 100.00
2.00

L= 0.0100
DI =0

A-

3.20

Y-

T2 = 0.500

50.00

B= 0.10

DELTA- 1.50

D2-0

OVERALLBESTPLAN:N= 10 L=2.85 H= 3.100 COST- 12.91
....... SUMMARY INFO FOR PLAN N- 10 L HOURLY COSTS:

ECL -

2.85 H = 3.100 .......

102.36 HOURS

% OF TIME UP '" IN CONTROL: 97.69
NONCONFORMING ITEMS

11.4796

ALPHA = 0.004

FALSE ALARMS

0.0678

P = 0.971

ASSIGNABLE CAUSES

0.0195

ATS = 3.193 HOURS

SAMPLING
TOTAL

1.3467
12.9137

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

-L21-

ECONOMIC PA-RAMETER VALUES

E=O.OIO TO=O.IOO TI=O.I09 T2-0.500
COm

10.00

W=

2.00 A=

L= 0.0100
01 =0

CI- 100.00
3.30

Y- 50.00

B- 0.10

DELTA= 1.50

02=0

OVERALLBESTPLAN:N= 10 L=2.85 H= 3.100 COST= 12.95
....... SUMMARY INFOFORPLANN-IO L= 2.85 H= 3.100·······

HOURLY COSTS:

ECL- 102.36HOURS
% OF TIME UP" IN CONTROL: 97.69

NONCONFORMING ITEMS

11.4796

ALPHA - 0.004

FALSE ALARMS

0.0678

P - 0.971

ASSIGNABLE CAUSES

0.0195

ATS- 3.193 HOURS

SAMPLING

1.3788

TOTAL

12.9457

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALUES
E= 0.010 TO= 0.100 TI· 0.100 T2- 0.500
CO =
W-

10.00 CI -

100.00

2.00 A- 3.40

Y-

50.00

B- 0.10

L = 0.0100 DELTA "" LSO
01=0

02=0

OVERALL BEST PLAN: N- II L- 2.95 H- 3.200 COST- 12.98
....... SUMMARY INFO FOR PLAN N- II L = 2.95 H - 3.200 •••••••

HOURLY COSTS:

ECL -

102.40 HOURS

% OF TIME UP & IN CONTROL: 97.66

NONCONFORMING ITEMS

ALPHA = 0.003

11.5125

FALSE ALARMS

0.0477

P=0.979

ASSIGNABLE CAUSES

0.0195

ATS -

3.270 HOURS

1.3979

SAMPLING
TOTAL

12.9776

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALUES
E=O.OIO TO-O.IOO TI-O.IOO T2-0.500
10.00 CI = 100.00

CO =
W=

2.00 A-

L = 0.0100
01=0

Y-

50.00

B= 0.10

3.50

DELTA = 1.50

02=0

OVERALL BEST PLAN: N- II L- 2.95 H- 3.200 COST- 13.01
....... SUMMAR Y INFO FOR PLAN N- II L - 2.95 H - 3.200 ..... ..
HOURLY COSTS:

ECL -

102.40 HOURS

%OF TIME UP & IN CONTROL, 97.66
NONCONFORMING ITEMS

11.5125

ALPHA - 0.003

FALSE ALARMS

0.0477

P - 0.979

ASSIGNABLE CAUSES

0.0195

ATS = 3.270 HOURS

SAMPLING

1.4289

.......................................................................
TOTAL

13.0087

-L22-

ECONOMIC PARAMETER VALUES
E = 0.010 TO = 0.100 TI = 0.100 1'2 = 0.500
CO =

10.00 CI = 100.00

W = 2.00 A = 3.60

Y = 50.00

B = 0.10

L= 0.0100 OELTA=·1.S0
01 =0

D2=0

OVERALL BEST PLAN: N= II l= 2.95 H= 3.300 COSTa 13.04
••••••• SUMMARY INFO FOR PLAN N- I I L. 2.95 H. 3.300 •••••••
HOURLY COSTS:

ECl -

102.45 HOURS

% OF TIME UP &. IN CONTROL: 97.61

NONCONFORMING ITEMS

11.5581

ALPHA - 0.003

FALSE ALARMS

0.0462

P -0.979

ASSIGNABLE CAUSES

0.0195

ATS- 3.372 HOURS

SAMPLING

1.4158

.......................................................................
TOTAL

13.0396

ECONOMIC PARAMETER VALUES
E=O.OIO TO-O.loo TI-O.IOO 1'2-0.500
CO =

10.00 C I = 100.00

W=

2.00 A=

l= 0.0100
DI =0

3.70

Y-

50.00

B- 0.10

DELTA= 1.50

02=0

OVERALL BEST PLAN: N= II L= 2.95 H= 3.300 COSTa 13.07

••••••• SUMMARY INFO FOR PLAN Nil! II L = 2.95 H = 3.300 ...... .
HOURLY COSTS:

ECl -

102.45 HOURS

··oy,.tlF TIME·UPS. IN-c0NTROLo 97.61
NONCONFORMING ITEMS

11.5581

ALPHA - 0.003

FALSE ALARMS

0.0462

P = 0.979

ASSIGNABLE CAUSES

0.0195

ATS -

SAMPLING

1.4459

TOTAL

3.372 HOURS

13.0697

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••
ECONOMIC PARAMETER VALUES
E= 0.010
CO =
W=

TO= 0.100 TI = 0.100 1'2= 0.500

10.00

L= 0.0100
PI =0

CI = 100.00

2.00 A- 3.80

Y

=

50.00

B= 0.10

DELTA- 1.50

02=0

OVERALL BEST PLAN: N- II L= 2.95 H- 3.300 COST- 13.10
••••••• SUMMARY INFO FOR PLAN N- II l = 2.95 H = 3.300 ...... .
HOURLY COSTS:

ECl = 102.45 HOURS
% OF TIME UP &. IN CONTROL: 97.61

NONCONFORMING ITEMS

11.5581

ALPHA - 0.003

FALSE ALARMS

0.0462

P - 0.979

ASSIGNABLE CAUSES

0.0195

ATS -

SAMPLING

1.4760

TOTAL

3.372 HOURS

13.0299

•••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••

-L23-

ECONOMIC PARAMETER VALUES
E=O.OIO TO=O.IOO TI=O.IOO T2-0.500
10.00 CI = 100.00

CO =
W=

2.00 A= 3.90

DELTA = 1.50

L = 0.0100
DI =0

Y = 50.00

B= 0.10

D2=0

OVERALL BEST PLAN: N= II L= 2.95 H= 3.400 COST= 13.13
....... SUMMARY INFO FOR PLAN N- II L - 2.9S H:= 3.400 •••••••

HOURLY COSTS:

ECL = 102.50 HOURS
% OF TIME UP & IN CONTROL: 97.56

NONCONFORMING ITEMS

II :6036

ALPHA -0.003

FALSE ALARMS

0.0448

P - 0.979

ASSIGNABLE CAUSES

0.0195

ATS- 3.474 HOURS

SAMPLING

1.4618

.......... ............. ..............................................
TOTAL

13.1298

"'

"'

ECONOMIC PARAMETER VALUES
E= 0.010 TO= 0.100 TI= 0.100 T2- 0.500
CO =

10.00 CI = 100.00

W=

2.00 A= 4.00

L= 0.0100
01 =0

Y = 50.00

B- 0.10

DELTA- 1.50

D2=0

OVERALL BEST PLAN: N= II La 2.95 H= 3.400 COST= 13.16

• .. ····SUMMARYINFOFORPLANN-11 L- 2.9S H- 3.400·······
HOURLY COSTS:

ECL -

102.50 HOURS

% OF TIME UP & IN CONTROL: 97.56

NONCONFORMING ITEMS

11.6036

FALSE ALARMS

0.0448

ASSIGNABLE CAUSES

0.0195

SAMPLING

ALPHA = 0.003
P = 0.979
·ATS· 3.474 HOURS

1.4911

..................... ...................."..... .......................
TOTAL

13.1591

~

~

~

ECONOMIC PARAMETER VALUES
E - 0.010 TO - 0.100 TI = 0.100 T2 - 0.500
CO =
W=

10.00
2.00

L=O.OIOO
DI =0

CI = 100.00
A=

4.10

Y = 50.00

B=' 0.10

DELTA = 1.50

D2=0

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