Ultra-Thin Body SOI 22nm N-MOSFET (The Effect TiN Gate Thickness).

ULTRA-THIN BODY SOI 22NM N-MOSFET
(THE EFFECT TiN GATE THICKNESS)

NOR JANNATI BINTI ABD HALIM

A thesis submitted in partial fulfillment of the requirements for the award of the
degree of Bachelor of Electronic Engineering (Computer Engineering)

Faculty of Electronic and Computer Engineering
Universiti Teknikal Malaysia Melaka

JUNE 2015

ii

iii

iv

v


Special dedicated to my father, my beloved mother, brother, little sister and my
fiancée.

vi

ACKNOWLEDGEMENT
Firstly, ‘In the name of Allah, most gracious, most merciful’. Alhamdulillah, I
would like to extend my deep gratitude towards the almighty Allah S.W.T because of
His mercy and kindness, I was able to complete my Final Year Project and thesis in a
given time frame without having any difficult problems. I would like to express
profound gratitude to my Final Year Project Supervisor, Pn. Niza Binti Md. Idris for
her invaluable support, encouragement, supervision and useful knowledge throughout
this duration of my project. And also like to thank my father, Abd. Halim Bin Ismail,
my beloved mother, Sopiah Binti Taib, for their love and support me all time through
my life, give me the spirit and pray for my success in carrying out the task. Thank you
to my caring fiancée that always concern about me and give me motivation when I
need them. Last but not least, thanks to my brother and little sister who always supports
me. Thanks for their encouragement that they had given to me. Special thanks goes
to Dr. Anis Suhaila Binti Mohd Zain for sharing their knowledge regarding “Silvaco
software”. With their help, I able to finish my project on time. Nevertheless, my great

appreciation dedicated to my friend Fidzrie Hafiz Bin Razali, Nor Idayu Binti Che
Hussin and Rabiatul Adawieyah Binti Awang Ali, who had shared their opinion and
knowledge directly or indirectly with this project. Finally, I am also thankful to my
colleagues of Electronic and Computer Engineering and to all my friends in Universiti
Teknikal Malaysia Melaka for their assistance and understanding.

Thank you so much
Nor Jannati Abd Halim

vii

ABSTRACT
Currently, the demand of faster and smaller devices, need an attention to the
researchers and semiconductor manufacturers make them putting a lot effort to face
difficulties and challenges of improving on the performance of semiconductor devices.
In other words, performance of short channel effects (SCE) in device, decreases the
threshold voltage causes an, extra leakage current between the source and drain. The
UTB comes to adoption of high-k/metal gate stack to improve the concept evolve to
control the short channel effect with thin buried oxide (TBO). In addition, UTB SOI
is very subject to the floating body effect and resulting in stability characteristic of the

UTB SOI MOSFET.

Technology Computer Aided Design (TCAD) tool from

Silvaco’s International® able to simulate the structure that has been designed in this
project. Silvaco’s DECKBUILD software used to design a structure of the MOSFET
according to the steps in MOSFET fabrication process. Hence, Silvaco’s ATLAS
software used to obtain its characteristics. The analysis of the characteristics and
results, such as transfer characteristics (Id-Vgs), sub-threshold curves (log Id-Vgs) and
output characteristics (Id-Vd) were obtained to compare the drive current, leakage
current, sub-threshold voltage and sub-threshold swing with titanium gate thickness
for 5nm, 10nm, 15nm, 20nm, and 25nm for 22nm gate length. The 22nm UTBSOI
carefully designed requirement of ITRS has been used as the reference. Results
analyzed, give better performance in lower leakage current, high drain current and
lower power consumption when the thickness of the titanium are increasing.

viii

ABSTRAK
Pada masa ini, permintaan yang lebih cepat dan alat-alat yang lebih kecil,

memerlukan perhatian para penyelidik dan pengeluar semikonduktor membuatkan
mereka meletakkan usaha yang banyak untuk menghadapi masalah dan cabaran bagi
meningkatkan prestasi peranti semikonduktor. Dalam erti kata lain, prestasi short
channel effects (SCE) dalam peranti, mengurangkan threshold voltage menyebabkan,
arus bocor bertambah di antara source dan drain. Kemunculan UTB datang bagi
penggunaan high-k / metal gate stack untuk meningkatkan konsep evolusi bagi
mengawal short channel effects dengan Thin Body Oxide (TBO). Di samping itu, UTB
SOI adalah sangat bergantung kepada kesan floating body dan menyebabkan ciri-ciri
kestabilan UTB SOI MOSFET.

Technology Computer Aided Design (TCAD)

perkakas daripada International® Silvaco yang dapat mensimulasikan struktur yang
direkabentuk dalam projek ini. Perisian DECKBUILD Silvaco yang digunakan untuk
merekabentuk struktur MOSFET mengikut langkah-langkah dalam proses fabrikasi
MOSFET. Oleh itu, perisian ATLAS Silvaco yang digunakan untuk mendapatkan ciriciri MOSFET. Analisis ciri-ciri dan keputusan, seperti ciri-ciri pemindahan (Id-VGS)
sub-threshold curve (log Id-VGS) dan ciri-ciri keluaran (Id-VD) telah diperolehi untuk
membandingkan drive current, leakage current, sub-threshold voltan dan sub-treshold
swing dengan ketebalan gate titanium bagi nilai 5nm, 10nm, 15nm, 20nm, dan 25nm
untuk panjang gate 22nm. UTBSOI 22nm direka khas secara terperinci mengikut

kehendak ITRS telah digunakan sebagai rujukan. Keputusan dianalisis, memberikan
prestasi yang lebih baik dengan arus bocor lebih rendah, drain current yang tinggi
serta penggunaan kuasa semasa yang rendah apabila ketebalan titanium semakin
meningkat.

ix

TABLE OF CONTENT

CHAPTER

1

TITLE

PAGE

PROJECT TITLE

i


REPORT STATUS VERIFICATION FORM

ii

DECLARATION

iii

SUPERVISOR DECLARATION

iv

DEDICATION

v

ACKNOWLEDGEMENT

vi


ABSTRACT

vii

ABSTRAK

viii

TABLE OF CONTENTS

ix

LIST OF TABLE

xii

LIST OF FIGURE

xiii


LIST OF ABBREVIATIONS

xvi

LIST OF APPENDIX

xvii

INTRODUCTION
1.1 Introduction of Silicon On Insulator (SOI)

1

1.2 Objectives

3

1.3 Scope


3

1.4 Problem Statement

3

1.5 Thesis Guideline

4

1.6 Conclusion

5

x
2

3

LITERATURE REVIEW

2.1

Introduction

6

2.2

Bulk MOSFET/ Conventional MOSFET

7

2.3

Ultra-Thin Body Soi (UTB)

9

2.4


Fully Depletion

9

2.5

I-V Characteristic

10

2.6

Leakage Current

11

2.7

Drive Current

11

2.8

Sub-Treshold Slope

12

2.9

Threshold Voltage

12

2.10

Scaling MOSFET

14

2.11

Short Channel Effect

16

METHODOLOGY
3.1 Introduction

17

3.2 Overall Flow Chart

18

3.3 TCAD Process Structure Framework

19

3.3.1 Athena-Process Simulation Framework

19

3.3.2 Atlas-Process Simulation Framework

19

3.3.3 Deckbuild Process Structure Framework

20

3.4 22nm UTB SOI Design

20

3.5 Process to Design Structure Device

20

3.5.1 Athena

20

3.5.2 Atlas

38

3.6 Device Characteristic Using Atlas and Athena 38
Simulation

xi
4

RESULT AND DISCUSSION
4.1 Introduction

39

4.2 Device Description

39

4.3 Result after simulation

45

4.4 Comparison of 5nm, 10nm, 15nm, 20nm, and 25nm 51
Titanium Thickness for 22nm Gate Length
4.4.1

Drain Voltage 0.87V for 5nm titanium thickness

51

4.4.2

Drain Voltage 0.87V for 10nm titanium thickness

53

4.4.3

Drain Voltage 0.87V for 15nm titanium thickness

55

4.4.4

Drain Voltage 0.87V for 20nm titanium thickness

57

4.4.5

Drain Voltage 0.87V for 25nm titanium thickness

59

4.4.6

Drain Voltage 0.05V for 5nm titanium thickness

61

4.4.7

Drain Voltage 0.05V for 10nm titanium thickness

63

4.4.8

Drain Voltage 0.05V for 15nm titanium thickness

65

4.4.9

Drain Voltage 0.05V for 20nm titanium thickness

67

4.4.10 Drain Voltage 0.05V for 25nm titanium thickness

69

4.5 Summary of the result for comparisons 5nm,10nm, 71
15nm, 20nm, and 25nm

titanium

gate

thickness for 22nm gate length
5

CONCLUSION AND RECOMMENDATIONS
5.1 Conclusion

75

5.2 Recommendations

76

REFERENCE

77

APPENDIX

79

xii

LIST OF TABLE

NO.

TITLE

PAGE

2.1

Parameter of High Standby Power Technology (2011)

15

4.1

Parameter scale of gate length, Lg = 22nm titanium

40

4.3

Result for 0.87V voltage supply

71

4.4

Result for 0.05V voltage supply

72

xiii

LIST OF FIGURE

NO.

TITLE

PAGE

1.1

The physical structure of UTB SOI

2

2.1

N- channel Mosfet (NMOS) Structure

6

2.2

The P MOSFET structure

7

2.3

The depletion type of n-channel MOSFET

8

2.4

Ultra-Thin Body Soi Structure

9

2.5

Front-channel characteristics of a fully-depleted n-channel 10
SOI MOSFET

2.6

I-V Characteristics of N-MOSFET

2.7

Common- source circuit driven by a constant current source 12

11

used for the determination of the pinch-off and the slope
factor as functions of VG
2.8

Graph threshold voltage for n- channel and p- channel

13

2.9

MOSFET Scaling

14

2.10

Scaling of switches

15

3.1

Overall Flow Chart of this project

18

3.2

View Grid Window

21

3.3

Selecting Display The material Silicon from TONYPLOT

22

3.4

Process deposition oxide

23

3.5

Process deposition Silicon

24

3.6

Process to grow gate oxide layer

25

3.7

Process to remove unwanted oxide layers

26

3.8

Structure before process implant

27

3.9

Structure after process implant

27

3.10

Process to remove all oxide layers

28

3.11

Process to define EOT

29

3.12

Process to add the gate layer

30

3.13

Process to remove titanium to get the gate length

31

3.14

Structure After Spacer Oxide Deposition.

32

xiv
3.15

Sidewall Spacer Oxide Formation after Dry Etching.

33

3.16

Process Etch the oxide layer to deposit the aluminum layer

34

3.17

Aluminum Deposition on the Half NMOS structure

35

3.18

Etching Aluminum on the Half NMOS structure.

36

3.19

Complete to design the full structure 22nm body soi n- 37
MOSFET

3.20

Full structure device with Contour Plot

37

4.1

UTB N-MOSFET design with 22nm gate length

41

4.2

Contour structure after doping

42

4.3

UTB N-MOSFET design with mesh

42

4.4

UTB N-MOSFET design with 5nm titanium thickness

43

4.5

UTB N-MOSFET design with 15nm titanium thickness

43

4.6

UTB N-MOSFET design with 20nm titanium thickness

44

4.7

UTB N-MOSFET design with 25nm titanium thickness

45

4.8

Show the linear graph for high voltage

46

4.9

Show the log graph for high voltage

47

4.10

Show the linear graph for low voltage

48

4.11

Show the log graph for low voltage

49

4.12

Show the linear graph for overlay UTB high and UTB low

50

4.13

Show the log graph for overlay UTB high and UTB low

50

4.14

Show the linear graph high voltage

51

4.15

Show the log graph for high voltage

52

4.16

Show the linear graph high voltage

53

4.17

Show the log graph for high voltage

54

4.18

Show the linear graph high voltage

55

4.19

Show the log graph for high voltage

56

4.20

Show the linear graph high voltage

57

4.21

Show the log graph for high voltage

58

4.22

Show the linear graph high voltage

59

4.23

Show the log graph for high voltage

60

4.24

Show the linear graph low voltage

61

4.25

Show the log graph for low voltage

62

4.26

Show the linear graph low voltage

63

xv
4.27

Show the log graph for low voltage

64

4.28

Show the linear graph low voltage

65

4.29

Show the log graph for low voltage

66

4.30

Show the linear graph low voltage

67

4.31

Show the log graph for low voltage

68

4.32

Show the linear graph low voltage

69

4.33

Show the log graph for low voltage

70

4.34

Comparison of ON current – High Voltage

73

4.35

Comparison of ON current – Low Voltage

73

4.36

Comparison of OFF current – High Voltage

74

4.37

Comparison of OFF current – Low Voltage

74

xvi

LIST OF ABBREVIATIONS

MOSFET - Metal oxide semiconductor field effect transistor
SCE – Short channel effect
UTB – Ultra thin body
SOI – Silicon on insulator
SS – Sub threshold slope/swing
TBO – Thin buried oxide
VG – Voltage gate
Lg – Length gate
Tsi – Silicon thickness
CMOS – Complementary metal oxide semiconductor
Vth – Voltage Threshold
Ion – Drive Current
Ioff – Leakage Current
Tbox – Buried Oxide Thickness

xvii

LIST OF APPENDIX

Name of Appendix

Page

Appendix A

78

Appendix B

80

Appendix C

83

Appendix D

86

Appendix E

88

Appendix F

91

CHAPTER 1

INTRODUCTION

1.1

Introduction of Silicon On Insulator (SOI)
Silicon - On - Insulator (SOI) devices are a relatively new technology.

Although the technology has been around since the 1960‟s, SOI devices are only
recently becoming commercially viable, due to the expense associated with producing
the devices. SOI devices are an advancement of standard MOSFET technology. The
main difference between SOI and MOSFET technology is the inclusion of an
insulating layer.
SOI devices are created from a thin layer of silicon placed on top of a layer of
insulating. The purpose of this project is to design and analysis characteristic of
Silicon - On - Insulator (SOI) Metal - Oxide - Semiconductor Field Effect Transistor
(MOSFET) performance using semiconductor Technology Computer Aided Design
(TCAD) tools requirement of the ITRS.
Semiconductor TCAD tools are computer programs which allow for the creation,
fabrication, and simulation of semiconductor devices. These tools are used to design,
semiconductor devices for various applications. Silicon - On - Insulator (SOI) device
is a silicon-based device built upon an insulating substrate. Substrate materials can
range from unusual materials such as ruby, diamond and sapphire, to common
materials such as silicon dioxide. The SOI device design in this project was for an SOI
MOSFET, using Silicon Dioxide for the insulator.

2
The structure of the device is very similar to that of a standard MOSFET device, but
the presence of a thick layer of insulating material under the depletion region gives
some changes of the device characteristics. During the course of this project, these
programs were used to create simulations of the devices being worked on. These
simulations provided an opportunity to study the effect of different device parameters
on the overall device performance.
Throughout the year, the devices were simulated and gradually the performance of
each one was improved, until an optimal device configuration was created for the
particular applications.

An SOI performance advantage over conventional bulk

CMOS is mainly from lower average threshold-voltage due to transient floating-body
(FB) operation and lower junction capacitance.
The partial depleted (PD) instead of fully depleted (FD) SOI has become the desirable
choice for mainstream digital applications, due to the ease of manufacturing, better
control of short channel effects, larger design window for the threshold voltage, and
lower self heating effect [1]. The figure 1.1 shows the physical structure device of
UTB SOI. Further study, to see the impact of different titanium gate thickness on the
UTB SOI performance.

BOX

Figure 1.1: The physical structure of UTB SOI

3
1.2

Objective
The objectives of this project are:
1. To design Ultra-Thin Body SOI of the 22nm N - MOSFET.
2. To investigate the performance of 22nm N-MOSFET Ultra-Thin Body
SOI including IV characteristic, leakage current, drive current, and
subthreshold slope.
3. To compare the thickness of titanium (Ti) metal gate from 5nm, 10nm,
15nm, 20nm and 25nm at 22nm gate length.

1.3

Scope
i.

Focus on the ultra-thin body SOI for 22nm N-MOSFET.

ii. Simulation tools using SILVACO to get the result including IV
characteristic, leakage current, drive current, and the sub-threshold
slope.
1.4

Problem Statement
The low switching energy of silicon on insulator technology still occur which

degrades the performance.

Meanwhile, the conventional fully depleted SOI

MOSFETs have worse short-channel effect than bulk MOSFET and partially depleted
SOI MOSFET. In words, short channel effects (SCE) decrease the threshold voltage,
having extra leakage current between the source and drain degrade the performance of
the device. The UTB utilizes metal gate may improve the performance ability to
control the short channel effect with thin buried oxide (TBO).
The UTB SOI has many advantages which are it can improve transistor sub-threshold
swing due to greatly improved the gate control, improve the channel mobility due to
the reduced transverse electric field, reduce parasitic capacitance from the absence of
depletion capacitance, leading to improve the speed; and reduce the power
consumption.

4
The advantage used the SOI technology is reducing the SCE and improve
performance. In ultra-thin body SOI (UTB SOI) with the adoption of high-k/metal
technique are also being developed that acts on performance on of limitation of
mobility. The usage UTB SOI can suppress SCE, scale gate length and also can reduce
sub-threshold gate leakage current. In addition, UTB transistor does not rely on body
doping to provide a potential barrier between the source and drain.

1.5

Thesis Guideline
In this thesis contains five chapters, Chapter 1- introduction of the research

study, Chapter 2- literature review, Chapter 3- methodology, Chapter 4- result and
discussion, and Chapter 5- Conclusion.
Chapter 1, the introduction of this project include the objective, scope, background of
this project, and a problem statement.
Chapter 2, is presented the literature review consist of introducing to the scaling
MOSFET theories using the ITRS demand, performance of the I-V characteristic,
leakage current, short channel effect between source and drain, drive current and actual
graph of sub-threshold slope.
Chapter 3 will be elaborate the design process simulation using SILVACO software
whereby, Athena is used for writing the coding to build the structure of MOSFET and
Atlas used for displaying the graph.
Chapter 4, discussion and analysis of the result, finding including an explanation of
the problem occur when during the simulation. Investigate the result have been done
in detail to optimize the performance the MOSFET.
Chapter 5 is the last chapter conclude the introduction, literature review, methodology,
result, and discussion. It also contains part of my recommendation and ideas for the
further research in related fields.

5
1.6

Conclusion

This chapter, present the background of this project to help the reader easily understand
it. The problem statement discusses in this chapter can emphasis on the importance of
this project. In addition, the objective, scope, and methodology already presented in
easy to understand.

CHAPTER 2

LITERATURE REVIEW

2.1

Introduction

Figure 2.1: N- channel Mosfet (NMOS) Structure [2]
A MOSFET shows at figure 2.1 consists of an n- (p-) doped silicon substrate
with two, highly p-(n-) doped contacts, source and drain. The channel region in
between is covered by an insulator layer, the gate-oxide, which is in contact with the
gate electrode. Without applying a voltage at the gate electrode, no current can flow
from source to drain as the pn-junctions between each contact and the substrate act as
two opposite diodes. [2]
When applying a positive (negative) voltage at the gate electrode, the channel region
close to the gate oxide is ‘inverted’ from n-(p-) to p-(n-) doped and current can flow
between source and drain. [2]

7
In addition, the central to the functionality is the thin insulating layer, the gate oxide.
The gate oxide acts as the dielectric of a capacitor which attracts charge carriers into
the channel region. Up to now, silicon dioxide (SIO2) has been used as a gate oxide.
Two so far unparalleled electrical and structural properties of silicon’s native oxide are
commonly known as window glass are said to be one of the main reasons that silicon
is today’s semiconductor of choice. [2]

2.2

Bulk MOSFET/ Conventional MOSFET
The Metal-Oxide-Semiconductor has four terminal device which are drain (D),

gate (G), source (S); and body (B) terminals. In addition, the channel region from
drain and source, whereby they are connected to the inversion layer. The channel
length (L) place between the source and drain channel, while the channel width (W)
from in the direction normal to the channel length [3]. Below is the illustration of
MOSFET structure.

N Type

L

N Type

P Type

Figure 2.2: The P MOSFET structure [3]
In the depletion mode of MOSFET, to construct of n-channel mosfet there is two
highly doped n regions are diffused into a p-type substrate and represent the source
and drain [4].