Grounding Systems and Their Implementation

Gr ou n din g Syst e m s a n d Th e ir I m ple m e n t a t ion
By
Ch a r le s At k in son
Ca n a dia n Br oa dca st in g Cor por a t ion
Tor on t o, Ca n a da
and
Ph ilip Giddin gs
En gin e e r in g H a r m on ics
Tor on t o, Ca n a da

The original docum ent and figures m ay be found in t he Journal of t he Audio
Engineering Societ y, Volum e 43 Num ber 6, June 1995. This version is © Philip
Giddings 1995 and was revised Feb. 15, 1996.

Abst r a ct
The isolat ed st ar ground syst em is t he m ost popular im plem ent at ion of
t echnical grounding for t he purposes of grounding sensit ive elect ronic
equipm ent . This approach has been in pract ice for m any years, and while it is
not a perfect solut ion, it is t he solut ion t hat present s t he least com prom ises.
This paper docum ent s t he current approach as im plem ent ed in a num ber of
large inst allat ions and is part of an on- going AES effort t o docum ent

appropriat e pract ices wit h regard t o t he cont rol of noise in audio syst em s.
1 . I n t r odu ct ion
The purpose of grounding is t o provide safe, reliable and cost efficient power
dist ribut ion. ( Not e t hat t he cost elem ent includes dam age t o t he equipm ent
due t o a fault or light ning st rike.) These are t he goals of grounding from a
power dist ribut ion viewpoint where elect rical noise int erference is not a
considerat ion. I n t he case of sensit ive elect ronic syst em s, such as audio,
video and com put er syst em s it is also necessary t hat t he grounding syst em
provide a st able and low im pedance connect ion t o eart h t o cont rol
elect rom agnet ic int erference ( EMI ) . The isolat ed st ar ground syst em as
docum ent ed in t his paper serves all of t hese purposes: safet y, reliabilit y, cost
efficiency and cont rol of elect rom agnet ic int erference.
Grounding is only one m eans of cont rolling elect rical noise in audio and ot her
t echnical syst em s. A syst em s approach t o cont rolling noise is recom m ended
and readers should see [ 1] , [ 2] , [ 3] , [ 4] , [ 5] , [ 6] and t he references
cont ained t herein.
This paper discusses t he grounding syst em inst alled in t he facilit y up t o but
not including t he elect ronic equipm ent . Grounding pract ices at elect ronic
equipm ent and shields are discussed in t he references.


2 . Syst e m Con ce pt
The overall concept of t he isolat ed st ar ground syst em is shown in Figure 1.
From t his drawing we see t hat t he t echnical ground wiring connect ions occur
in four locat ions; t hese being t he service ent rance, t he sub dist ribut ion panel,
t he area panels and t he final equipm ent connect ions ( branch circuit s) . These
are discussed in t he following paragraphs.
The dist ribut ion of non- t echnical ( safet y) equipm ent ground is shown on all
t he drawings via t he conduit syst em , as perm it t ed by m any elect rical codes.
I n som e cases, t his is, or m ust be, supplem ent ed wit h an added ground
conduct or t o reinforce t he int egrit y of t he bonding of t he conduit syst em . Of
course, in t he case of arm ored cable in t he branch circuit s, t he t hird ( ground)
conduct or is st andard pract ice. Not e t hat equipm ent racks and large t echnical
unit s are not considered part of t he equipm ent ground syst em . They are part
of t he t echnical ground syst em and are discussed lat er.
The t echnical ground syst em is isolat ed from all m et allic building st ruct ures.
To t his end all ground conduct ors are insulat ed ( green or green wit h yellow
t race or as required by code) and ground bars in t he m ain and area ground
boxes are isolat ed from t heir m et al housings.
2 .1 . Se r vice En t r a n ce
The wiring diagram for t he Service Ent rance ground is shown in Figure 1. At

t his point only, t he t echnical ground is bonded t o t he m ain building ground
connect ion which in t urn is bonded t o t he neut ral and t he eart h elect rode.
Typically t he m et allic st ruct ure of t he building will have a connect ion t o
ground via cont act wit h elect rical conduit s and ot her bonded elem ent s.
The m ain power dist ribut ion panel m ay be shared wit h regular power
dist ribut ion syst em s in t he service ent rance as shown in Figure 2. For
com plet eness regular power dist ribut ion has been shown t o highlight wiring
differences.
2 .2 . Su b
The wiring diagram for t he Main Technical ground is det ailed in Figure 2. The
Main Technical Ground is t he cent ral st ar point of a syst em . This is where t he
m ain t echnical ground bus resides. All t echnical grounds st em from t his single
point .
The m ain t echnical ground and associat ed AC panel would t ypically be locat ed
at t he m ain t echnical equipm ent cent er of t he facilit y, such as a m ast er
cont rol room in a broadcast cent re.
The m ain t echnical ground bus resides in a separat e box below t he t echnical
sub dist ribut ion panel and, as m ent ioned earlier, it is t ot ally isolat ed from it s

enclosure.

2 .3 . Ar e a
The wiring diagram for a t ypical Area Technical Ground is shown in Figure 3.
Locat ed t hroughout t he facilit y or adj acent t o t he m ain equipm ent cent res
( such as st udio cont rol room s) will be t echnical power branch panels fed from
t he t echnical power sub dist ribut ion panel. The area t echnical grounds are
wired in a sim ilar m anner t o t he m ain t echnical ground panel - - t here is an
isolat ed ground bus in a separat e box locat ed below t he elect rical panel. This
isolat ed ground bus receives it s ground reference from t he ground bus in t he
t echnical sub dist ribut ion panel. The area t echnical ground bus provides t he
ground reference for t he equipm ent or branch t echnical circuit s in t he
adj acent area.
2 .4 . Equ ipm e n t or Br a n ch Cir cu it s
The wiring diagram s for t he Equipm ent or Branch Technical Grounds are
shown in Figures 3, 4 and 5. The branch circuit s are AC isolat ed ground
recept acles for t he use of st and- alone or port able equipm ent and are det ailed
in Figure 3. The drawing shows t he difference in t he wiring pract ices bet ween
t echnical recept acles and regular recept acles. No m ore t han t wo recept acles
are looped t oget her on a single conduct or from t he ground bus. I n Nort h
Am erica, isolat ed ground recept acles are salm on or orange colored and m ay
have a t riangle sym bol on t he front face ident ifying t hat t he ground t erm inal

is isolat ed from t he casing and hence t he box it is m ount ed in.
Figures 4 and 5 dem onst rat e how t he equipm ent racks and large t echnical
unit s ( such as audio consoles) m ust be isolat ed and receive t heir ground
connect ion only from t he incom ing insulat ed t echnical ground conduct or. All
racks are m ount ed on an insulat ing plint h ( base) . I n t he case of a m ult iple
rack inst allat ion t hey are bolt ed t oget her t o provide an equipot ent ial plane. All
st and- alone equipm ent m ust be isolat ed t o prevent t he possibilit y of
inadvert ent ground cont act wit h m et allic building st ruct ures. I n t he case of
m ult iple equipm ent racks and audio consoles t he separat e ground conduct or
from t he j unct ion box t o t he equipm ent should have an overall prot ect ive
sheat hing t o elim inat e inadvert ent insulat ion dam age. Junct ion boxes " J" as
shown in t he figures m ust be isolat ed from t he t echnical equipm ent housings
and are wired t o t he t echnical equipm ent via insulat ed sheat hed cable.
3 . Con du ct or Te r m in a t ion
I n order t o m aint ain t he low im pedance of t he t echnical grounding syst em ,
conduct or t erm inat ion m ust be carefully execut ed. Bus bars should be heavy
gauge copper. All hardware should be of st ainless st eel or brass. All wire
t erm inat ion lugs are copper or copper plat ed wit h eit her nickel or t in.
Grounding conduct ors should be copper. To ensure long t erm reliabilit y of
ground connect ions, m achine screws should be highly t orqued. I n hum id or

dam p locat ions t he ent ire assem bly should be coat ed wit h a m oist ure proof

barrier. Alum inum wire and t erm inat ion hardware and alum inum bus bars
should not be used.
4 . Con du ct or Size s
4 .1 . Sa fe t y Con side r a t ion
The isolat ed conduct ors also serve as t he equipm ent ( Safet y) ground for t he
t echnical equipm ent housings as required by t he elect rical code. As a
m inim um requirem ent , t hese conduct ors m ust sat isfy t he elect rical code. The
m inim um equipm ent ground conduct or sizes required by t he Nat ional
Elect rical Code in t he Unit ed St at es and t he Canadian Elect rical Code in
Canada are given in t he following t able. Ot her count ries have sim ilar wiring
regulat ions.
M in im u m Equ ipm e n t Gr ou n d Con du ct or Size s ( ba se d on N a t ion a l
Ele ct r ica l Code t a ble 2 5 0 - 9 5 " M in im u m Size Equ ipm e n t Gr ou n d
Con du ct or s for Gr oun din g Ra ce w a y a n d Equ ipm e n t " )
Ra t in g or Se t t in g of
Au t om a t ic Ove r cu r r e n t
D e vice in Cir cu it Ah e a d of
Equ ipm e n t , N ot Ex ce e din g

( A)

Coppe r W ir e
AW G ( squ a r e
m illim e t e r s)

Alu m in u m or
Coppe r cla d Alu m in u m
W ir e AW G ( squ a r e
m illim e t e r s)

15

14 ( 2.081)

12 ( 3.309)

20

12 ( 3.309)


10 ( 5.261)

30

10 ( 5.261)

8 ( 8.366)

40

10 ( 5.261)

8 ( 8.366)

60

10 ( 5.261)

8 ( 8.366)


100

8 ( 8.366)

6 ( 13.30)

200

6 ( 13.30)

4 ( 21.18)

4 .2 . Te ch n ica l Con side r a t ion
The sizing of t he conduct or wit h regard t o t he requirem ent s for Elect roMagnet ic I nt erference ( EMI ) cont rol is m ore difficult t o det erm ine. The
appropriat e wire gauge for EMI reasons is influenced by t he sensit ivit y of t he
syst em and t he ant icipat ed level of elect rom agnet ic int erference. Obviously
syst em s of low dynam ic range such as paging and background m usic syst em s
do not have st ringent requirem ent s for t echnical grounding whereas broadcast
and post - product ion com plexes are m ore crit ical. Wire gauges t ypical of a

broadcast inst allat ion are shown in t he figures. The following t able gives
suggest ed values [ 1] .
Technical Ground Conduct or Sizes in AWG ( square m illim et ers) ( Suggest ed

Only)

Con du ct or Ou t
Fr om
Gr ou n d e le ct r ode
t o m a in bu s

Low
D yn a m ic
Ra n ge ( <
6 0 dB)
6 ( 13.30)

M a in bu s t o Loca l
10 ( 5.261)
bu s

Loca l bu s t o sin gle
14 ( 2.081)
u n it / r a ck or
r e ce pt a cle s
Loca l bu s t o
m u lt iple
u n it s/ r a ck s or
m a j or e qu ipm e n t

14 ( 2.081)

M a x im u m
r e sist a n ce ( oh m s) 0.5
for a n y ca ble

M e diu m D yn a m ic
Ra n ge ( 6 0 t o 8 0
dB)

H igh D yn a m ic
Ra n ge ( > 8 0 dB)

Lo EM I

Lo EM I

H i EM I

00
( 67.45)

0000
( 107.2)

8 ( 8.366) 6 ( 13.30)

4
( 21.18)

0
( 53.48)

12
( 3.309)

12
( 3.309)

12
( 3.309)

10
( 5.261)

12
( 3.309)

10
( 5.261)

8
( 8.366)

4
( 21.18)

0.1

0.001

0.001

0.0001

2 ( 33.63)

H i EM I
00
( 67.45)

I n all cases t he ground conduct or m ust be suit ably rat ed for t he overcurrent
device of it s associat ed power conduct ors.
5 . Con du ct or Se pa r a t ion a n d Rou t in g
The elect rical code requires t hat t he ground conduct or m ust be rout ed wit h it s
associat ed power conduct ors. Except ions have been m ade in som e cases, but
special approvals m ay be required. The aut hors have not been able t o
det erm ine whet her t here is any benefit from running ground conduct ors
separat ely. Furt her work will follow in t his regard.
As t he ground conduct or is sensit ive t o EMI t he rout ing of t he t echnical power
and ground conduct ors should be done wit h som e care and should be rout ed
away from ot her m aj or high volt age feeders, t ransform ers, large m ot ors and
ot her EMI sources in t he building.
6 . Con clu sion
The m ost widely accept ed approach t o t he im plem ent at ion of a isolat ed st ar
ground syst em has been present ed. I t is suggest ed t hat from a value
engineering st and point , t his approach represent s an appropriat e level of
syst em design and inst allat ion pract ice. I f EMI problem s exist in t echnical
syst em s so im plem ent ed it is suggest ed t hat designers and t rouble shoot ers
look for solut ions in areas ot her t han grounding. These areas include

problem " ) and overall syst em s design.

7 . Re fe r e n ce s
[ 1] Giddings, P. 1990. Audio Syst em s Design and I nst allat ion, I ndianapolis:
Howard W. Sam s.
8 . Bibliogr a ph y
[ 2] Muncy, N. A. 1994. " Noise Suscept ibilit y in Analog + Digit al Signal
Processing Syst em s" . Present ed at t he 97t h AES Convent ion, San Francisco.
[ 3] Macat ee, S. R. 1994. " Considerat ions I n Grounding and Shielding Audio
Devices" . Present ed at t he 97t h AES Convent ion, San Francisco.
[ 4] Whit lock, B. 1994. " Balanced Lines in Audio Syst em s - Fact , Fict ion, and
Transform ers" . Present ed at t he 97t h AES Convent ion, San Francisco.
[ 5] Windt , J. 1994. " An Easily I m plem ent ed Procedure for I dent ifying Pot ent ial
Elect roMagnet ic Com pat ibilit y Problem s in New Equipm ent and Exist ing
Syst em s - The Hum m er Test " . Present ed at t he 97t h AES Convent ion, San
Francisco.
[ 6] Perkins, C. 1994. "Aut om at ed Test & Measurem ent of Com m on I m pedance
Coupling I n Audio Syst em Shield Term inat ions" . Present ed at t he 97t h AES
Convent ion, San Francisco.
[ 7] Morrison, R. and Lewis, W. H. 1990. Grounding and Shielding in Facilit ies,
New York: Wiley I nt erscience.
[ 8] Giddings, P. 1989. " An I nt roduct ion t o Elect rom agnet ic Com pat ibilit y
( EMC) and Elect rom agnet ic I nt erference ( EMI ) for Audio Syst em Designers" ,
J. Audio Eng. Soc., Vol. 37, No. 7/ 8.
[ 9] Burdick, A. H. 1986. A Clean Audio I nst allat ion Guide, Nort h Syracuse,
N.Y.: Benchm ark Media Syst em s, I nc.
[ 10] Davis, C., and Davis, D. 1985. " Grounding and Shielding Workshop" ,
Tech Topics, Vol. 12, No. 10. San Juan Capist rano: Syn Aud Con.
[ 11] Morrison, R. 1977. Grounding and Shielding Techniques in
I nst rum ent at ion, 2nd ed., New York: Wiley I nt erscience.
Cont ains int erest ing inform at ion.
[ 12] Violet t e, N., and Whit e, D. 1987. Elect rom agnet ic Com pat ibilit y
Handbook, New York: Van Nost rand Reinhold.

© Philip Giddings 1995
Rev: Feb. 15/ 96