2015 06 08 Laboratory Turnkey Project
5/1/2016
A BRIEF INTRODUCTION
LABORATORY TURNKEY PROJECT:
A TOTAL SOLUTION PROVIDER FOR
LABORATORY FACILITIES
Albertus Suwarno
ITS Science Indonesia
Turnkey Project is a type of project that is constructed so that
it could be sold to any buyer as a completed product.
Laboratory Turnkey Project means that ITS Science Indonesia
will provide total solution for any laboratory facilities as a
completed product.
Advantages of Turnkey Project:
The client only needs appoint one contractor to do the rest
Better project coordination and management
Ready to use “complete system”
not just a “single incomplete component”
T H E I T S G R O UP
A TOTAL SOLUTION PROVIDER
T H E I T S G R O UP
PROJECT HIERARCHY
The Client
ITS Science
Indonesia
Design Team
(Architect and
Engineer)
Mechanical and
Electrical
Engineer
T H E I T S G R O UP
Civil Contractor
Laboratory
Furniture
Laboratory
Equipment
T H E I T S G R O UP
COMMON STEPS TO SET UP A NEW LABORATORY
Programming
Programming
LABORATORY DESIGN
CONSULTANCY
A process of gathering any information about all kind of activities
that need to be supported by the new laboratory facilities
Conceptual Design
Conceptual Design
Generating a floor plan based on information gathered from
Programming phase
Design Development
Design Development
The design is further developed in detail: site plan, utility system,
furniture, hardware, etc
Construction Documents
Construction Documents
The project is completely documented with a set of construction
documents to be approved then submitted to the appropriate
building officials (Dinas Tata Kota or Dinas PU)
Bidding and Construction
Bidding and Construction
After got approval from officials, the client should be able to
launch the bidding and start the construction process
Commissioning
Commissioning
If needed, commissioning also can be conducted by a third party
institution
T H E I T S G R O UP
1
5/1/2016
A TURNKEY SOLUTION APPROACH PROVIDED
A TURNKEY SOLUTION APPROACH
Client’s Brief Identification
Project Management
General Lab Design
Design brief
Budget development
Project schedule, shop drawing, asbuilt drawing
Teaching lab
R&D Lab
QC Lab
Design Development and Material
Specification
Laboratory Layout Design
Design and material specification
Utility requirements
Equipment Specification and
Layout
Research needs and requirements
Equipment list and budget
Engineering and Construction
Management
Provide technical data and design
specification
Provide construction material
specification
Site assessment, coordination,
supervision and inspection
Progress reporting
Provision of technical solutions
Installation, Testing, and
Commissioning
After Sales Service Support
Preventive maintenance
After sales equipment support
SOP
Specialty Lab Design
Bio containment laboratory
(eg: BSL 3, BSL 4)
Animal facility (AAALAC)
Lab Utilities
Gas distribution system
HVAC
T H E I T S G R O UP
T H E I T S G R O UP
CONCEPTUAL DESIGN
HOW DO
WE WORKS?
T H E I T S G R O UP
AXONOMETRIC
T H E I T S G R O UP
3D VISUALIZATION
T H E I T S G R O UP
T H E I T S G R O UP
2
5/1/2016
COMPLETED PROJECT
OUTPUT
Drawing
Room Layout
Furniture and Interior
Layout
MEP Drawing
Detail Drawing (2D or 3D
Drawing)
Specification
Room Data (Building
material specification data)
Laboratory Furniture
Laboratory Instrument
Budget
T H E I T S G R O UP
LABORATORY
FURNITURE
SOLUTION
T H E I T S G R O UP
LAB FURNITURE DATA
Concept
Adaptive Modular System
Material
- Mild Steel (coated with epoxy powder paint)
- Stainless steel
Brand
- Labworks (fabricated in Malaysia)
- Kewaunee (international brand)
Model
- Pedestal system
- Frame system
- Specialized system
Customization
Yes, upon request
Standard
SEFA-8M (Metal Caseworks)
T H E I T S G R O UP
LABORATORY
PEDESTAL SYSTEM
FRAME SYSTEM
SPECIALIZED SYSTEM
BENCH
• BSL 3 LAB FURNITURE
• FLEXIBLE SYSTEM
STEEL LABORATORY FURNITURE
FUME HOOD AND SAFETY CABINET
(ACID/CORROSIVE AND FLAMMABLE)
T H E I T S G R O UP
3
5/1/2016
LAB FURNITURE TERMINOLOGY
T H E I T S G R O UP
T H E I T S G R O UP
T H E I T S G R O UP
T H E I T S G R O UP
PEDESTAL SYSTEM
PEDESTAL SYSTEM
Freestanding type with no additional
support frames required
Suitable for peninsula, island and wall
benches
Very sturdy with high weight load for
heavy duty works
Easily accessible service chase reduces
initial installation time
Large storage space, with different
types of above bench shelving
combinations
T H E I T S G R O UP
Light colored scheme for
application compliance
Sufficient storage space and
sturdy for heavy bench top
instruments
T H E I T S G R O UP
4
5/1/2016
PEDESTAL SYSTEM
Combined teaching and practical lab for students with
reagent rack in the centre of the benches for easy storage and
utilities.
T H E I T S G R O UP
T H E I T S G R O UP
T H E I T S G R O UP
T H E I T S G R O UP
FRAME SYSTEM
“C” Frame
Introduced in 1960s
Freestanding steel frame structure
supporting continuous fixed-height work
surface
Can be used with 3 cabinetry systems:
Suspended, freestanding and/or mobile
types
Suspended cabinets can easily be added or
removed
Easy cleaning of under bench area
T H E I T S G R O UP
T H E I T S G R O UP
5
5/1/2016
FRAME SYSTEM
FRAME SYSTEM
Freestanding and Suspended cabinetry system
With & without above bench shelving and ample sitting space
T H E I T S G R O UP
Suspended cabinetry system
Come with localized exhaust ventilation system
T H E I T S G R O UP
SPECIALIZED SYSTEM
BSL3 Lab Furniture
Specifically designed and fabricated
to comply with the stringent
requirements of a BSL3 Lab
Come with open bench concept
with minimum closed up
compartments and mobile
cabinetry system for easy cleaning
and sterilization of the facility
Come in stainless steel and/or mild
steel with epoxy powder coating
T H E I T S G R O UP
SPECIALIZED SYSTEM
FLEXIBLE SYSTEM
New benching system
Aesthetics and style driven
PORTABLE table based system - high degree of re-configurability
Free standing height ADJUSTABLE four leg tables for perimeter, peninsula and
island configurations
Wall supports matching the tube
profile
Interchangeable shelves
Height adjustable work surfaces for
tech/documentation areas with
optional
Modesty panels
Side splashes
Back splashes
T H E I T S G R O UP
T H E I T S G R O UP
SPECIALIZED SYSTEM
Utility service lines that are
flexible with quick connects
both ends
Quick connects color coded for
different media
Drop in service ceiling panel
that fits standard t-grid system
Mechanical pick up at the top of
ceiling panel
Ceiling service panel able to be
reconfigured depending on
amount of benches and utilities
that are needed
T H E I T S G R O UP
6
5/1/2016
SPECIALIZED SYSTEM
T H E I T S G R O UP
WALL CASE
TALL CASE
T H E I T S G R O UP
LAB ACCESSORIES & FITTING
T H E I T S G R O UP
T H E I T S G R O UP
LAB ACCESSORIES & FITTING
T H E I T S G R O UP
T H E I T S G R O UP
7
5/1/2016
WHY CHOOSING
US?
T H E I T S G R O UP
REASON #1: OUR CAPABILITIES
WE ARE
DIFFERENT
“As a lab specialist, we are not just only
designing the laboratory building or supplying
lab furniture, but we are raising the awareness
to the client about the workflow, safety,
ergonomic value convenience, and interaction
between the user and their laboratories”
“Our team consist of science and engineering background expertise. Those
two are power house in laboratory turnkey project business”
T H E I T S G R O UP
REASON #2: A FINEST MATERIAL
REASON #2: A FINEST MATERIAL
Epoxy or Phenolic Resin Worktop
Properties
Epoxy Resin
Phenolic Resin
Heat Resistance
270℃
135℃
Corrosive
Resistance
Yes (acid,
alkali, solvent
and reagent etc)
Yes (acid,
alkali, solvent
and reagent etc)
Water
absorption
0.008%
0.6%
Powder Coated Mild Steel Cabinet
• Thickness: 1.2 or 0.8 mm
T H E I T S G R O UP
T H E I T S G R O UP
8
5/1/2016
REASON #3: FURNITURE CONSTRUCTION
TESTED according to SEFA STANDARDS
(Scientific Equipment & Furniture
Association) SEFA 8
The cabinets are capable of handling 500
lbs (226.79 kg) per foot run
REASON #3: FURNITURE CONSTRUCTION
Doors are coated both inside and outside to prevent rusting
from inside out
5 knuckle & 6 hole door hinge type to take up to 150 lbs of
weight
i.e. A 3 feet cabinet can take up to 1500
lbs (680.38 kg) of weight. This actually
covers almost all benchtop equipment in
the market
T H E I T S G R O UP
REASON #3: FURNITURE CONSTRUCTION
Utility tables (4 legged): 300 lbs
Hanging wall cases: 300 lbs
Load capacity for shelves of base
units, wall cases and tall cases: 100
lbs
Drawers are capable of handling up
to 150 lbs of weight in closed
position
T H E I T S G R O UP
T H E I T S G R O UP
REASON #3: FURNITURE CONSTRUCTION
One-piece wrap around design Cabinets and Drawers to
minimize welding in return to minimize corrosion
T H E I T S G R O UP
REASON #3: FURNITURE CONSTRUCTION
High quality epoxy powder
mixtures to provide best
available chemical resistance
electrostatic powder coating
300 micron for cabinet’s body
PROJECT REFERENCE
2012 – NOW
T H E I T S G R O UP
9
5/1/2016
PROJECT REFERENCE
PROJECT REFERENCE (CONTINUED)
No Customer Name
Solution Provided
1
PT Trouw Nutrition
Location: Cibitung
Turnkey Project
2
PT Golden Hope Nusantara
Location: Kotabaru, South Kalimantan
Lab Furniture, Instrument,
Consumable
3
Laboratorium Kesehatan Ikan
Location: Depok
Lab Furniture
4
Balai Besar Pengujian Mutu dan Sertifikasi Obat
Hewan (ABSL-3)
Location: Gunung Sindur, Bogor
Lab Furniture
5
PT Bentoel Prima Pilot Plant Project
Location: Malang
6
7
No Customer Name
Solution Provided
8
PT Galic Bina Mada
Location: Bekasi
Design and Consultancy
9
PT Realfood Winta Asia
Location: Bojonegoro
Design and Consultancy,
Lab Furniture, Instrument
10 BPOM Palembang
Location: Palembang
Design and Consultancy
11 PT Dharmapala Usaha Sukses
Location: Cilacap
Design and Consultancy,
Lab Furniture, Instrument
Lab Furniture
12 Pusat Sumber Daya Geologi
Location: Bandung
Design and Consultancy,
Lab Furniture
PT Bentoel Prima Karanglo Laboratory
Location: Malang
Design and Consultancy,
Lab Furniture
13 Pusat Penelitian dan Pengembangan Kehutanan
Location: Bogor
Design and Consultancy,
Lab Furniture, Instrument
Balai Besar Industri Agro
Location: Bogor
Design and Consultancy
14 PT Lotte RND Center Indonesia
Location: MM2100 Industrial Estate
Turnkey Project
T H E I T S G R O UP
T H E I T S G R O UP
THANK YOU FOR YOUR
KIND ATTENTION
Albertus Suwarno
ITS Science Indonesia Project Division
Mobile: +62 899 988 5852
Office: +62 21 451 6222
Email: albertus@its-indonesia.com
T H E I T S G R O UP
10
A BRIEF INTRODUCTION
LABORATORY TURNKEY PROJECT:
A TOTAL SOLUTION PROVIDER FOR
LABORATORY FACILITIES
Albertus Suwarno
ITS Science Indonesia
Turnkey Project is a type of project that is constructed so that
it could be sold to any buyer as a completed product.
Laboratory Turnkey Project means that ITS Science Indonesia
will provide total solution for any laboratory facilities as a
completed product.
Advantages of Turnkey Project:
The client only needs appoint one contractor to do the rest
Better project coordination and management
Ready to use “complete system”
not just a “single incomplete component”
T H E I T S G R O UP
A TOTAL SOLUTION PROVIDER
T H E I T S G R O UP
PROJECT HIERARCHY
The Client
ITS Science
Indonesia
Design Team
(Architect and
Engineer)
Mechanical and
Electrical
Engineer
T H E I T S G R O UP
Civil Contractor
Laboratory
Furniture
Laboratory
Equipment
T H E I T S G R O UP
COMMON STEPS TO SET UP A NEW LABORATORY
Programming
Programming
LABORATORY DESIGN
CONSULTANCY
A process of gathering any information about all kind of activities
that need to be supported by the new laboratory facilities
Conceptual Design
Conceptual Design
Generating a floor plan based on information gathered from
Programming phase
Design Development
Design Development
The design is further developed in detail: site plan, utility system,
furniture, hardware, etc
Construction Documents
Construction Documents
The project is completely documented with a set of construction
documents to be approved then submitted to the appropriate
building officials (Dinas Tata Kota or Dinas PU)
Bidding and Construction
Bidding and Construction
After got approval from officials, the client should be able to
launch the bidding and start the construction process
Commissioning
Commissioning
If needed, commissioning also can be conducted by a third party
institution
T H E I T S G R O UP
1
5/1/2016
A TURNKEY SOLUTION APPROACH PROVIDED
A TURNKEY SOLUTION APPROACH
Client’s Brief Identification
Project Management
General Lab Design
Design brief
Budget development
Project schedule, shop drawing, asbuilt drawing
Teaching lab
R&D Lab
QC Lab
Design Development and Material
Specification
Laboratory Layout Design
Design and material specification
Utility requirements
Equipment Specification and
Layout
Research needs and requirements
Equipment list and budget
Engineering and Construction
Management
Provide technical data and design
specification
Provide construction material
specification
Site assessment, coordination,
supervision and inspection
Progress reporting
Provision of technical solutions
Installation, Testing, and
Commissioning
After Sales Service Support
Preventive maintenance
After sales equipment support
SOP
Specialty Lab Design
Bio containment laboratory
(eg: BSL 3, BSL 4)
Animal facility (AAALAC)
Lab Utilities
Gas distribution system
HVAC
T H E I T S G R O UP
T H E I T S G R O UP
CONCEPTUAL DESIGN
HOW DO
WE WORKS?
T H E I T S G R O UP
AXONOMETRIC
T H E I T S G R O UP
3D VISUALIZATION
T H E I T S G R O UP
T H E I T S G R O UP
2
5/1/2016
COMPLETED PROJECT
OUTPUT
Drawing
Room Layout
Furniture and Interior
Layout
MEP Drawing
Detail Drawing (2D or 3D
Drawing)
Specification
Room Data (Building
material specification data)
Laboratory Furniture
Laboratory Instrument
Budget
T H E I T S G R O UP
LABORATORY
FURNITURE
SOLUTION
T H E I T S G R O UP
LAB FURNITURE DATA
Concept
Adaptive Modular System
Material
- Mild Steel (coated with epoxy powder paint)
- Stainless steel
Brand
- Labworks (fabricated in Malaysia)
- Kewaunee (international brand)
Model
- Pedestal system
- Frame system
- Specialized system
Customization
Yes, upon request
Standard
SEFA-8M (Metal Caseworks)
T H E I T S G R O UP
LABORATORY
PEDESTAL SYSTEM
FRAME SYSTEM
SPECIALIZED SYSTEM
BENCH
• BSL 3 LAB FURNITURE
• FLEXIBLE SYSTEM
STEEL LABORATORY FURNITURE
FUME HOOD AND SAFETY CABINET
(ACID/CORROSIVE AND FLAMMABLE)
T H E I T S G R O UP
3
5/1/2016
LAB FURNITURE TERMINOLOGY
T H E I T S G R O UP
T H E I T S G R O UP
T H E I T S G R O UP
T H E I T S G R O UP
PEDESTAL SYSTEM
PEDESTAL SYSTEM
Freestanding type with no additional
support frames required
Suitable for peninsula, island and wall
benches
Very sturdy with high weight load for
heavy duty works
Easily accessible service chase reduces
initial installation time
Large storage space, with different
types of above bench shelving
combinations
T H E I T S G R O UP
Light colored scheme for
application compliance
Sufficient storage space and
sturdy for heavy bench top
instruments
T H E I T S G R O UP
4
5/1/2016
PEDESTAL SYSTEM
Combined teaching and practical lab for students with
reagent rack in the centre of the benches for easy storage and
utilities.
T H E I T S G R O UP
T H E I T S G R O UP
T H E I T S G R O UP
T H E I T S G R O UP
FRAME SYSTEM
“C” Frame
Introduced in 1960s
Freestanding steel frame structure
supporting continuous fixed-height work
surface
Can be used with 3 cabinetry systems:
Suspended, freestanding and/or mobile
types
Suspended cabinets can easily be added or
removed
Easy cleaning of under bench area
T H E I T S G R O UP
T H E I T S G R O UP
5
5/1/2016
FRAME SYSTEM
FRAME SYSTEM
Freestanding and Suspended cabinetry system
With & without above bench shelving and ample sitting space
T H E I T S G R O UP
Suspended cabinetry system
Come with localized exhaust ventilation system
T H E I T S G R O UP
SPECIALIZED SYSTEM
BSL3 Lab Furniture
Specifically designed and fabricated
to comply with the stringent
requirements of a BSL3 Lab
Come with open bench concept
with minimum closed up
compartments and mobile
cabinetry system for easy cleaning
and sterilization of the facility
Come in stainless steel and/or mild
steel with epoxy powder coating
T H E I T S G R O UP
SPECIALIZED SYSTEM
FLEXIBLE SYSTEM
New benching system
Aesthetics and style driven
PORTABLE table based system - high degree of re-configurability
Free standing height ADJUSTABLE four leg tables for perimeter, peninsula and
island configurations
Wall supports matching the tube
profile
Interchangeable shelves
Height adjustable work surfaces for
tech/documentation areas with
optional
Modesty panels
Side splashes
Back splashes
T H E I T S G R O UP
T H E I T S G R O UP
SPECIALIZED SYSTEM
Utility service lines that are
flexible with quick connects
both ends
Quick connects color coded for
different media
Drop in service ceiling panel
that fits standard t-grid system
Mechanical pick up at the top of
ceiling panel
Ceiling service panel able to be
reconfigured depending on
amount of benches and utilities
that are needed
T H E I T S G R O UP
6
5/1/2016
SPECIALIZED SYSTEM
T H E I T S G R O UP
WALL CASE
TALL CASE
T H E I T S G R O UP
LAB ACCESSORIES & FITTING
T H E I T S G R O UP
T H E I T S G R O UP
LAB ACCESSORIES & FITTING
T H E I T S G R O UP
T H E I T S G R O UP
7
5/1/2016
WHY CHOOSING
US?
T H E I T S G R O UP
REASON #1: OUR CAPABILITIES
WE ARE
DIFFERENT
“As a lab specialist, we are not just only
designing the laboratory building or supplying
lab furniture, but we are raising the awareness
to the client about the workflow, safety,
ergonomic value convenience, and interaction
between the user and their laboratories”
“Our team consist of science and engineering background expertise. Those
two are power house in laboratory turnkey project business”
T H E I T S G R O UP
REASON #2: A FINEST MATERIAL
REASON #2: A FINEST MATERIAL
Epoxy or Phenolic Resin Worktop
Properties
Epoxy Resin
Phenolic Resin
Heat Resistance
270℃
135℃
Corrosive
Resistance
Yes (acid,
alkali, solvent
and reagent etc)
Yes (acid,
alkali, solvent
and reagent etc)
Water
absorption
0.008%
0.6%
Powder Coated Mild Steel Cabinet
• Thickness: 1.2 or 0.8 mm
T H E I T S G R O UP
T H E I T S G R O UP
8
5/1/2016
REASON #3: FURNITURE CONSTRUCTION
TESTED according to SEFA STANDARDS
(Scientific Equipment & Furniture
Association) SEFA 8
The cabinets are capable of handling 500
lbs (226.79 kg) per foot run
REASON #3: FURNITURE CONSTRUCTION
Doors are coated both inside and outside to prevent rusting
from inside out
5 knuckle & 6 hole door hinge type to take up to 150 lbs of
weight
i.e. A 3 feet cabinet can take up to 1500
lbs (680.38 kg) of weight. This actually
covers almost all benchtop equipment in
the market
T H E I T S G R O UP
REASON #3: FURNITURE CONSTRUCTION
Utility tables (4 legged): 300 lbs
Hanging wall cases: 300 lbs
Load capacity for shelves of base
units, wall cases and tall cases: 100
lbs
Drawers are capable of handling up
to 150 lbs of weight in closed
position
T H E I T S G R O UP
T H E I T S G R O UP
REASON #3: FURNITURE CONSTRUCTION
One-piece wrap around design Cabinets and Drawers to
minimize welding in return to minimize corrosion
T H E I T S G R O UP
REASON #3: FURNITURE CONSTRUCTION
High quality epoxy powder
mixtures to provide best
available chemical resistance
electrostatic powder coating
300 micron for cabinet’s body
PROJECT REFERENCE
2012 – NOW
T H E I T S G R O UP
9
5/1/2016
PROJECT REFERENCE
PROJECT REFERENCE (CONTINUED)
No Customer Name
Solution Provided
1
PT Trouw Nutrition
Location: Cibitung
Turnkey Project
2
PT Golden Hope Nusantara
Location: Kotabaru, South Kalimantan
Lab Furniture, Instrument,
Consumable
3
Laboratorium Kesehatan Ikan
Location: Depok
Lab Furniture
4
Balai Besar Pengujian Mutu dan Sertifikasi Obat
Hewan (ABSL-3)
Location: Gunung Sindur, Bogor
Lab Furniture
5
PT Bentoel Prima Pilot Plant Project
Location: Malang
6
7
No Customer Name
Solution Provided
8
PT Galic Bina Mada
Location: Bekasi
Design and Consultancy
9
PT Realfood Winta Asia
Location: Bojonegoro
Design and Consultancy,
Lab Furniture, Instrument
10 BPOM Palembang
Location: Palembang
Design and Consultancy
11 PT Dharmapala Usaha Sukses
Location: Cilacap
Design and Consultancy,
Lab Furniture, Instrument
Lab Furniture
12 Pusat Sumber Daya Geologi
Location: Bandung
Design and Consultancy,
Lab Furniture
PT Bentoel Prima Karanglo Laboratory
Location: Malang
Design and Consultancy,
Lab Furniture
13 Pusat Penelitian dan Pengembangan Kehutanan
Location: Bogor
Design and Consultancy,
Lab Furniture, Instrument
Balai Besar Industri Agro
Location: Bogor
Design and Consultancy
14 PT Lotte RND Center Indonesia
Location: MM2100 Industrial Estate
Turnkey Project
T H E I T S G R O UP
T H E I T S G R O UP
THANK YOU FOR YOUR
KIND ATTENTION
Albertus Suwarno
ITS Science Indonesia Project Division
Mobile: +62 899 988 5852
Office: +62 21 451 6222
Email: albertus@its-indonesia.com
T H E I T S G R O UP
10