S TE 0801376 Table of content

DAFTAR ISI

Halaman
ABSTRAK ................................................................................................

i

KATA PENGANTAR ..............................................................................

ii

UCAPAN TERIMAKASIH .....................................................................

iii

DAFTAR ISI .............................................................................................

v

DAFTAR TABEL ....................................................................................

vii

DAFTAR GAMBAR ................................................................................

viii

DAFTAR LAMPIRAN .............................................................................. x
BAB I PENDAHULUAN
A. Latar Belakang ...........................................................................

1

B. Rumusan Masalah .....................................................................

2

C. Tujuan Penelitian .......................................................................

2

D. Batasan Penelitian .....................................................................

3

E. Manfaat Penelitian .....................................................................

3

F. Sturuktur Organisasi ..................................................................

3

BAB II LANDASAN TEORI
A. Dasar PLC .................................................................................

5

B. Omron SYMAC CP1L ...............................................................

6

C. Dasar Pneumatic .........................................................................

10

D. Solenoid ......................................................................................

11

E. Silinder ........................................................................................

12

F. Valve ...........................................................................................

13

G. Kompresor dan Tangki Udara ....................................................

15

H. Belt Conveyor .............................................................................

17

I.

Motor DC ....................................................................................

19

J.

Sensor ..........................................................................................

20

K. Relay ............................................................................................

22

Yanharruddin Zahri, 2015
Kontrol Mesin Pemisah Barang Dengan Komponen Electropneumatic Berbasis Programmable
Logic Controller
Universitas Pendidikan Indonesia | repository.upi.edu | perpustakaan.upi.edu

v

BAB III PERANCANGAN DAN APLIKASI KONTROL MESIN
PEMISAH BARANG
A. Diagram Blok Sistem ...................................................................

24

B. Deskripsi Kerja Alat .................................................................

24

C. Metode Perancangan ................................................................. ....

26

D. Tahap Perancangan Trainer .............................................................

28

Perancangan Input dan Output Device PLC Omron CP1L ........

29

1.

a. Rangkaian Daya Input Divice Terhadap Terminal
Input PLC .......................................................................

29

b. Rangkaian Daya Output Divice Terhadap Terminal
Output PLC ....................................................................

30

2.

Perancangan Rangkaian Sensor Optocoupler .............................

31

3.

Perancangan Intalasi Electropneumatic ......................................

32

4.

Perancangan Conveyor ................................................................

33

E. Perancangan Ladder Diagram ..........................................................

35

F. Material dan Sfesifikasi Trainer .......................................................

38

BAB IV HASIL DAN PEMBAHASAN
A. Hasil Perancangan Keseluruhan .......................................................

40

B. Hasil dan Pengujian Alat ..................................................................

40

1.

Pengujian Sensor Optocoupler ....................................................

40

2.

Pengujian Keseluruhan Kontrol Mesin Pemisah Barang ............

42

BAB V KESIMPULAN DAN SARAN
A. Kesimpulan ....................................................................................... 47
B. Saran .......................................................................................... ...... 47
DAFTAR PUSTAKA

Yanharruddin Zahri, 2015
Kontrol Mesin Pemisah Barang Dengan Komponen Electropneumatic Berbasis Programmable
Logic Controller
Universitas Pendidikan Indonesia | repository.upi.edu | perpustakaan.upi.edu

vi

DAFTAR TABEL

Halaman
Tabel 2.1 Datasheet PLC Omron CP1L ...............................................

9

Tabel 3.1 Peralatan dan bahan yang digunakan dalam perakitan........

41

Tabel 4.1 Hasil Pengujian Sensor Optocoupler...................................

44

Tabel 4.2

Hasil Pengujian Secara Berurutan.......................................

48

Tabel 4.3

Hasil Pengujian Secara Acak...............................................

49

Yanharruddin Zahri, 2015
Kontrol Mesin Pemisah Barang Dengan Komponen Electropneumatic Berbasis Programmable
Logic Controller
Universitas Pendidikan Indonesia | repository.upi.edu | perpustakaan.upi.edu

vii

DAFTAR GAMBAR

Halaman
Gambar 2.1

PLC Omron CP1L ..............................................................

6

Gambar 2.2

Bagian PLC Omron CP1L ...................................................

7

Gambar 2.3

Prinsip Kerja Kumparan Pada Solenoid .............................

11

Gambar 2.4

Jenis Silinder Tunggal (a) dan Simbolnya (b) .....................

12

Gambar 2.5

Double Acting Cylinder dan Simbolnya .............................

13

Gambar 2.6

Katup solenoid 3/2 dan simbolnya .....................................

14

Gambar 2.7

Detail Pembacaan Katup 5/2 ..............................................

15

Gambar 2.8

Tipe - tipe Kompresor ........................................................

15

Gambar 2.9

(a) Simbol Kompresor (b) Kompresor ................................

16

Gambar 2.10 Tangki Udara .......................................................................

17

Gambar 2.11 Belt conveyor .......................................................................

18

Gambar 2.12 Motor DC 24 Volt ................................................................

19

Gambar 2.13 Prinsip Kerja Motor 24 VDC ...............................................

19

Gambar 2.14 Phototransistor .....................................................................

21

Gambar 2.15 Simbol Transistor (a) PNP (b) NPN ....................................

21

Gambar 2.16 Transistor Sebagai Saklar ....................................................

22

Gambar 2.17 Relay ....................................................................................

22

Gambar 3.1

Diagram Blok sistem ............................................................

24

Gambar 3.2

Sketsa Kontrol mesin pemisah barang .................................

25

Gambar 3.3

Diagram Alir Perancangan Trainer Kontrol Mesin
Pemisah Barang ...................................................................

Gambar 3.4

27

Rangkaian Keseluruhan Kontrol Mesin Pemisah
Barang ..................................................................................

28

Gambar 3.5 Wiring Diagram Input PLC ..................................................

29

Gambar 3.6 Wiring Diagram Output PLC ...............................................

30

Rangkaian Sensor Optocaoupler ........................................

31

Gambar 3.8 Layout PCB Sensor Optocoupler ........................................

32

Gambar 3.7

Yanharruddin Zahri, 2015
Kontrol Mesin Pemisah Barang Dengan Komponen Electropneumatic Berbasis Programmable
Logic Controller
Universitas Pendidikan Indonesia | repository.upi.edu | perpustakaan.upi.edu

viii

Intalasi Pneumatic ...............................................................

32

Gambar 3.10 Desaign Conveyor ...............................................................

33

Gambar 3.11 Real Conveyor .....................................................................

35

Gambar 3.12 Diagram Alir Program Kontrol Conveyor ..........................

36

Gambar 3.9

Gambar 3.13 Diagram Alir Program Kontrol Sortir Barang Demensi
Kecil ....................................................................................... 37
Gambar 3.14 Diagram Alir Program Kontrol Sortir Barang Demensi
Sedang .................................................................................... 38
Gambar 3.15 Diagram Alir Program Kontrol Sortir Barang Demensi
Besar ....................................................................................... 39
Gambar 3.16 Diagram Alir Program Perhitungan Jumlah
Barang ....................................................................................
Gambar 4.1

40

Hasil Perancangan Kontrol Mesin Pemisah
Barang .................................................................................... 43

Gambar 4.2

Pengujian Dalam Kondisi 1 ................................................... 45

Gambar 4.3

Pengujian Dalam Kondisi 2 .................................................... 46

Gambar 4.4

Pengujian Dalam Kondisi 3 .................................................... 46

Gambar 4.5

Pengujian Dalam Kondisi 4 .................................................... 47

Gambar 4.6

Pengujian Dalam Kondisi 5 .................................................... 47

Yanharruddin Zahri, 2015
Kontrol Mesin Pemisah Barang Dengan Komponen Electropneumatic Berbasis Programmable
Logic Controller
Universitas Pendidikan Indonesia | repository.upi.edu | perpustakaan.upi.edu

ix

DAFTAR LAMPIRAN

Halaman
Datasheet Motor Gear 24 VDC................................................................... 51
Datasheet Phototransistor............................................................................ 52
Datasheet Relay 24 VDC............................................................................

54

Ladder Diagram PLC ................................................................................. 56

Yanharruddin Zahri, 2015
Kontrol Mesin Pemisah Barang Dengan Komponen Electropneumatic Berbasis Programmable
Logic Controller
Universitas Pendidikan Indonesia | repository.upi.edu | perpustakaan.upi.edu

x