Pembuatan Magnet Permanen NdFeB FeMn Dengan Metode Mechanical Alloying Appendix

LAMPIRAN 1
FOTO PERALATAN DAN BAHAN PENELITIAN
1. PeralatanPenelitian

(Hydraulic Press)

Jar Mill (untuk HEM)

High Energy Miling(HEM)

Beaker Glass 50 ml

Ball Mill
110 g

Hand Mortar

Ayakan 200 mesh

Vickers Hardness AMH43


Timbangan Digital 2 Digit

Dryer

Cetakan (Molding)

Gaussmeter

Under Vacuum Dryer

XRD

Peralatan Archimedes

Neraca Digital

PSA

SEM


2. Bahan

Toulena

NdFeB
Type MQ-A 37-16

Resin Epoxin

Axceton

FeMn

Katalis

LAMPIRAN 2
PERHITUNGAN TRUE DENSITY

1. Perhitungan true density NdFeB/FeMn dengan waktu milling 15
menit

a. Serbuk NdFeB + 0,5 wt % FeMn

ρ

=

ρ=

�3 − �1
x��
(�2 − �1) − (�4 − �3)

10,813 − 9,813
x0,8669
(18,537 − 9,813) − (19,395 − 10,813)
ρ=

1
x0,8669
8,724 − 8,582

ρ=

0,8669
0,142

ρ = 6,1049 ��/��3

b. Serbuk NdFeB + 1 wt % FeMn

ρ

ρ=

�3 − �1
x��
(�2 − �1) − (�4 − �3)

10,813 − 9,813
x0,8669
=

(18,537 − 9,813) − (19,399 − 10,813)
ρ=

1
x0,8669
8,724 − 8,586

ρ=

0,8669
0,138

ρ = 6,2818 ��/��3

c. Serbuk NdFeB + 3 wt % FeMn

ρ

=


ρ=

�3 − �1
x��
(�2 − �1) − (�4 − �3)

10,813 − 9,813
x0,8669
(18,537 − 9,813) − (19,401 − 10,813)
ρ=

1
x0,8669
8,724 − 8,588
ρ=

0,8669
0,136

ρ = 6,4221 ��/��3


d. Serbuk NdFeB + 5 wt % FeMn

ρ

=

ρ=

�3 − �1
x��
(�2 − �1) − (�4 − �3)

10,812 − 9,813
x0,8669
(18,537 − 9,813) − (19,405 − 10,812)
ρ=

0,999
x0,8669

8,724 − 8,593

ρ=

0,8660331
0,131

ρ = 6,6106 ��/��3

e. Serbuk NdFeB + 10 wt % FeMn

ρ

=

ρ=

�3 − �1
x��
(�2 − �1) − (�4 − �3)


10,813 − 9,813
x0,8669
(18,537 − 9,813) − (19,410 − 10,813)
ρ=

1
x0,8669
8,724 − 8,597
ρ=

0,8669
0,127

ρ = 6,8259 ��/��3
2. Perhitungan true density NdFeB/FeMn dengan waktu milling 30
menit
a. Serbuk NdFeB + 0,5 wt % FeMn

ρ


=

ρ=

�3 − �1
x��
(�2 − �1) − (�4 − �3)

10,813 − 9,813
x0,8669
(18,537 − 9,813) − (19,402 − 10,813)

ρ=

1
x0,8669
8,724 − 8,589
ρ=


0,8669
0,135

ρ = 6,4214 ��/��3

b. Serbuk NdFeB + 1 wt % FeMn

ρ

=

ρ=

�3 − �1
x��
(�2 − �1) − (�4 − �3)

10,813 − 9,813
x0,8669
(18,537 − 9,813) − (19,405 − 10,813)
ρ=

1
x0,8669
8,724 − 8,592
ρ=

0,8669
0,132

ρ = 6,5674 ��/��3

c. Serbuk NdFeB + 3 wt % FeMn

ρ

=

ρ=

�3 − �1
x��
(�2 − �1) − (�4 − �3)

10,813 − 9,813
x0,8669
(18,537 − 9,813) − (19,407 − 10,813)

ρ=

1
x0,8669
8,724 − 8,594
ρ=

0,8669
0,13

ρ = 6,6684 ��/��3

d. Serbuk NdFeB + 5 wt % FeMn

ρ

=

ρ=

�3 − �1
x��
(�2 − �1) − (�4 − �3)

10,813 − 9,813
x0,8669
(18,537 − 9,813) − (19,410 − 10,813)
ρ=

1
x0,8669
8,724 − 8,597
ρ=

0,8669
0,127

ρ = 6,8259 ��/��3

e. Serbuk NdFeB + 10 wt % FeMn

ρ

=

ρ=

�3 − �1
x��
(�2 − �1) − (�4 − �3)

10,812 − 9,813
x0,8669
(18,537 − 9,813) − (19,413 − 10,812)

ρ=

0,999
x0,8669
8,724 − 8,601
ρ=

0,8660331
0,123

ρ = 7,0409 ��/��3

3. Perhitungan true density NdFeB dan FeMn
a. True density NdFeB

ρ

=

ρ=

�3 − �1
x��
(�2 − �1) − (�4 − �3)

10,813 − 9,813
x0,8669
(18,537 − 9,813) − (19,420 − 10,813)
ρ=

b. True density FeMn

ρ=

1
x0,8669
8,724 − 8,607
ρ=

0,8669
0,117

ρ = 7,4094 ��/��3

�3 − �1
x��
(�2 − �1) − (�4 − �3)

ρ

=

10,812 − 9,813
x0,8669
(18,537 − 9,813) − (19,423 − 10,812)
ρ=

0,999
x0,8669
8,724 − 8,661
ρ=

0,8660331
0,113

ρ = 7,6640 ��/��3

LAMPIRAN 6

HASIL PARTICLE SIZE ANALYZER (PSA)

LAMPIRAN 3
PERHITUNGAN BULK DENSITY
1. Perhitungan bulk density NdFeB/FeMn dengan waktu milling
15 menit
a. Magnet Bonded/Pelet NdFeB + FeMn (0,5 wt %)

ρs =

ρs =

��
x��
�� − ��

4,136
x0,9967
4,136 − 3,402
4,1123
ρs =
0,734

ρs = 5,616��/��3

b. Magnet Bonded/Pelet NdFeB + FeMn (1 wt %)

ρs =

ρs =

��
x��
�� − ��

4,102
x0,9967
4,102 − 3,382
ρs =

4,0884
0,72

ρs = 5,678��/��3

c. Magnet Bonded/Pelet NdFeB + FeMn (3 wt %)

ρs =

ρs =

��
x��
�� − ��

4,242
x0,9967
4,242 − 3,512
ρs =

4,2280
0,73

ρs = 5,7917��/��3

d. Magnet Bonded/Pelet NdFeB + FeMn (5 wt %)

ρs =

ρs =

��
x��
�� − ��

4,150
x0,9967
4,150 − 3,424
ρs =

4,1363
0,726

ρs = 5,697��/��3

e. Magnet Bonded/Pelet NdFeB + FeMn (10 wt %)

ρs =

ρs =

��
x��
�� − ��

4,176
x0,9967
4,176 − 3,441
ρs =

4,1622
0,735

ρs = 5,662��/��3

2. Perhitungan bulk density NdFeB/FeMn dengan waktu milling
30 menit
a. Magnet Bonded/Pelet NdFeB + FeMn (0,5 wt %)

ρs =

ρs =

��
x��
�� − ��

4,183
x0,9967
4,183 − 3,440
ρs =

4,1691
0,743

ρs = 5,611��/��3

b. Magnet Bonded/Pelet NdFeB + FeMn (1 wt %)

ρs =

ρs =

��
x��
�� − ��

4,167
x0,9967
4,167 − 3,422
ρs =

4,1532
0,745

ρs = 5,574��/��3

c. Magnet Bonded/Pelet NdFeB + FeMn (3 wt %)

ρs =

ρs =

��
x��
�� − ��

4,164
x0,9967
4,164 − 3,422
ρs =

4,1502
0,742

ρs = 5,585��/��3

d. Magnet Bonded/Pelet NdFeB + FeMn (5 wt %)

ρs =

ρs =

��
x��
�� − ��

4,200
x0,9967
4,200 − 3,447
ρs =

4,1861
0,753

ρs = 5,559��/��3

e. Magnet Bonded/Pelet NdFeB + FeMn (10 wt %)

ρs =

ρs =

��
x��
�� − ��

4,264
x0,9967
4,264 − 3,497
ρs =

4,2499
0,767

ρs = 5,540��/��3

3. Perhitungan bulk density NdFeB

a. Bulk density NdFeB milling15 menit

ρs =

ρs =

��
x��
�� − ��

4,253
x0,9967
4,253 − 3,323
ρs =

4,2389
0,93

ρs = 4,558 ��/��3

b. Bulk density NdFeB milling30 menit

ρs =

ρs =

��
x��
�� − ��

4,214
x0,9967
4,214 − 3,494
ρs =

4,2000
0,72

ρs = 5,833 ��/��3

LAMPIRAN 4
PERHITUNGAN FLUKS MAGNETIK
1. Perhitungan gaussmeter NdFeB/FeMn dengan waktu milling
15 menit
a. Magnet Bonded/Pelet NdFeB + FeMn (0,5 wt %)
kutub positif +kutub negatif

• Center =

132,8+174,4

=

307,2

2

2

=
2
=153,6 gauss
kutub positif +kutub negatif

• Pinggir=

373,7+235,2

=

609,2

2

2

=
2
=304,45 gauss
b. Magnet Bonded/Pelet NdFeB + FeMn (1 wt %)
kutub positif +kutub negatif

• Center =

117,6+173,0

=

290,6

2

2

=
2
=145,3 gauss
kutub positif +kutub negatif

• Pinggir=

309,7+282,6

=

592,3

2

2

=
2
=296,15 gauss
c. Magnet Bonded/Pelet NdFeB + FeMn (3 wt %)
kutub positif +kutub negatif

• Center =

128,4+138,7

=

2

2

267,1

=
2
=133,55 gauss
kutub positif +kutub negatif

• Pinggir=

335,6+330,7

=

666,3

2

2

=
2
=333,15 gauss
d. Magnet Bonded/Pelet NdFeB + FeMn (5 wt %)
kutub positif +kutub negatif

• Center =

132,8+174,4

=

307,2

2

2

=
2
=153,6 gauss
kutub positif +kutub negatif

• Pinggir=

373,7+235,2

=

609,2

2

2

=
2
=274,45 gauss
e. Magnet Bonded/Pelet NdFeB + FeMn (10 wt %)
kutub positif +kutub negatif

• Center =

104,3+152,6

=

280,8

2

2

=
2
=128,45 gauss
kutub positif +kutub negatif

• Pinggir=

279,6+183,7

=

548,9

2

2

=
2
=231,65gauss
2. Perhitungan gaussmeter NdFeB/FeMn dengan waktu milling
30 menit
a. Magnet Bonded/Pelet NdFeB + FeMn (0,5 wt %)

kutub positif +kutub negatif

• Center =

126,0+128,4

=

254,4

2

2

=
2
=127,2gauss
kutub positif +kutub negatif

• Pinggir=

300,2+247,8

=

548

2

2

=
2
=274gauss
b. Magnet Bonded/Pelet NdFeB + FeMn (1 wt %)
kutub positif +kutub neg atif

• Center =

130,0+130,5

=

260,5

2

2

=
2
=130,25gauss
kutub positif +kutub negatif

• Pinggir=

252,9+262,8

=

515,7

2

2

=
2
=257,85 gauss
c. Magnet Bonded/Pelet NdFeB + FeMn (3 wt %)
kutub positif +kutub negatif

• Center =

138,7+152,7

=

291,4

2

2

=
2
=145,7gauss
kutub positif +kutub negatif

• Pinggir=

332,6+249,9

=

582,5

2

2

=
2
=291,25 gauss
d. Magnet Bonded/Pelet NdFeB + FeMn (5 wt %)

kutub positif +kutub negatif

• Center =

193,0+149,5

=

342,5

2

2

=
2
=171,25gauss
kutub positif +kutub negatif

• Pinggir=

425,4+397,5

=

822,9

2

2

=
2
=441,45 gauss
e. Magnet Bonded/Pelet NdFeB + FeMn (10 wt %)
kutub positif +kutub negatif

• Center =

127,1+146,4

=

273,5

2

2

=
2
=135,75gauss
kutub positif +kutub negatif

• Pinggir=

236,3+306,2

=

542,5

2

2

=
2
=271,25gauss
3. Perhitungan gaussmeter bonded NdFeB tanpa aditif FeMn
a. Gaussmeter bonded NdFeB milling 15 menit
kutub positif +kutub negatif

• Center =

180,5+143,0

=

323,5

2

2

=
2
=161,75 gauss
kutub positif +kutub negatif

• Pinggir=

243,2+305,7

=

548,9

=

2

2

2

=274,45 gauss
b. Gaussmeter bonded NdFeB milling 30 menit
kutub positif +kutub negatif

• Center =

153,8+186,1

=

339,9

2

2

=
2
=169,95 gauss
kutub positif +kutub negatif

• Pinggir=

294,3+311,5

=

605,8

2

=
2
=302,9 gauss

2

LAMPIRAN 6
HASILSEM/EDX POINTSERBUK
(Scanning Electron Microscope/ Energy Dispersive X-Ray)
a. NdFeB 99 % + FeMn 1 %
SEM Images

EDX POINT

b. NdFeB 95 % + FeMn 5 %
SEM Images

EDX POINT

c. NdFeB 90 % + FeMn 10 %
SEM Images

EDX POINT

LAMPIRAN 7
XRD
PERHITUNGAN UKURAN KRISTAL MENGGUNAKAN
DEBYE SCHARER
• NdFeB + 1 % FeMn – 15 menit
 K= 0,9

λ = 1,540598Å = 0,154 nm

t = 0,1576°  t = 0,1576 x 2 x
��

0,9 � 0,154 ��

3,142
360

θ = ½ x 24,42° = 12,21°

= 0,00275 rad

0,1386 ��

B = � cos � =0.00275 � (cos 12,21) = 0,0026877922 = 51,56nm


K= 0,9

λ = 1,540598Å = 0,154 nm

t = 0,1576°  t = 0,1576 x 2 x
��

0,9 � 0,154 ��

3,142
360

θ = ½ x 39,07° = 19,535°

= 0,00275 rad

0,1386 ��

B = � cos � =0.00275 � (cos 19,535) = 0,0025916825 = 53,47nm
• NdFeB + 5 % FeMn – 15 menit


K= 0,9

λ = 1,540598Å = 0,154 nm

t = 0,1576°  t = 0,1576 x 2 x
��

0,9 � 0,154 ��

3,142
360

θ = ½ x 29,4° = 14,7°

= 0,00275 rad

0,1386 ��

B = � cos � =0.00275 � (cos 14,7) = 0,0026599863 = 52,10nm



K= 0,9

λ = 1,540598Å = 0,154 nm

t = 0,1576°  t = 0,1576 x 2 x
��

0,9 � 0,154 ��

3,142
360

θ = ½ x 42,76° = 21,38°

= 0,00275 rad

0,1386 ��

B = � cos � =0.00275 � (cos 21,38) = 0,0025607536 = 54,12nm
• NdFeB + 10 % FeMn – 15 menit


K= 0,9

λ = 1,540598Å = 0,154 nm

t = 0,1576°  t = 0,1576 x 2 x
��

0,9 � 0,154 ��

3,142
360

θ = ½ x 36,99° = 18,495°

= 0,00275 rad

0,1386 ��

B = � cos � =0.00275 � (cos 18,495) = 0,0026080423 = 53,143nm



K= 0,9

λ = 1,540598Å = 0,154 nm

θ = ½ x 43,88° = 22,025°

t = 0,1576°  t = 0,1576 x 2 x
��

0,9 � 0,154 ��

3,142
360

= 0,00275 rad

0,1386 ��

B = � cos � =0.00275 � (cos 43,88) = 0,002550833 = 54,335nm
• FeMn murni


K= 0,9

λ = 1,540598Å = 0,154 nm

t = 0,1576°  t = 0,1576 x 2 x
��

0,9 � 0,154 ��

3,142
360

θ = ½ x 26,54° = 13,27°

= 0,00275 rad

0,1386 ��

B = � cos � =0.00275 � (cos 13,27) = 0,0026765574 = 51,78nm



K= 0,9

λ = 1,540598Å = 0,154 nm

t = 0,1576°  t = 0,1576 x 2 x
��

0,9 � 0,154 ��

3,142
360

θ = ½ x 44,378° = 22,189°

= 0,00275 rad

0,1386 ��

B = � cos � =0.00275 � (cos 22,189) = 0,00254375 = 54,48nm