Main project LKS Nas 2017_Pre

MAIN PROJECT
INDUSTRIAL
CONTROL
WorldSkills Indonesia 2017_Pre

Name of the competitor: __________________
Province: _______________________________

MANUFACTURING AND ENGINEERING TECHNOLOGY

© WorldSkills Indonesia

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6

A

A

B

B

C

C

© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved

D

D

Skill: Industrial Control
OR
Scale: X:Y

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

3

SAFETY & HEALTY
4

5

PAGE
01
6

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2

3

4

5

6

A

A

B

B

C

C

© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved

D

D

Skill: Industrial Control

OR
Scale: X:Y

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

3

SAFETY & HEALTY
4

5

PAGE

02
6

1

2

INPUT

3

ADDRESS

4

COLOR

5

SYMBOL

6

FUNCTION

A

A

B

I0

…………..

-

OCR1

Over load

I1

…………..

-

SS1

Maual / Auto

I2

…………..

-

K1

Master On

I3

…………..

Black

PB2

Auto Start

I4

…………..

Black

PB3

Cylinder

I5

…………..

Black

PB4

Conveyor

I6

…………..

Black

PB5

Potting

I7

…………..

-

SS2

LS Rear

I8

…………..

-

SS3

LS Front

I9

…………..

-

SS4

Con. Left

I10

…………..

-

SS5

Potting area

I11

…………..

-

SS6

Potting area

I12

…………..

-

SS7

Con. Right

I13

…………..

-

SS8

Heating temp 600C

I14

…………..

-

I15

…………..

-

C

B

C

© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved

D

D

Skill: Industrial Control
OR
Scale: X:Y

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

3

INPUT ADDRESSING
4

5

PAGE
10
6

1

OUTPUT

2

3

ADDRESS

COLOR

4

5

SYMBOL

6

FUNCTION

A

A

Q0

…………..

Orange

PL1

Auto / Man

Q1

…………..

Green

PL3

Home Pos

Q2

…………..

Green

PL4

Conveyor

Q3

…………..

Red

PL5

ERROR

Q4

…………..

Green

PL6

Solenoid

Q5

…………..

White

PL7

Resin

Q6

…………..

White

PL8

Heating

Q7

…………..

White

PL9

Hardener

Q8

…………..

Green

PL10

Con. Left

Q9

…………..

Green

PL11

Potting Area

Q10

…………..

Green

PL12

Potting Area

Q11

…………..

Green

PL13

Con. Right

Q12

…………..

Red

PL14

Heating temp 600C

Q13

…………..

-

K1

Master On

Q14

…………..

-

K2

Conveyor Right

Q15

…………..

-

K3

Conveyor Left

B

C

B

C

© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved

D

D

Skill: Industrial Control
OR
Scale: X:Y

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

3

OUTPUT ADDRESSING
4

5

PAGE
11
6

1

2

3

4

5

6

A

A

B

B

C

C

© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved
Skill: Industrial Control

D

D

OR
Scale: X:Y

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

3

4

PAGE
03

OVERVIEW
5

6

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Description :
A

A

1. Control box (800x600x200mm)
2. Metal cable tray (100x60mm)
3. PVC pipe VR25mm
4. 900 bow for PVC pipe VR25mm
5. CEE socket (X3)
6. Solid duct 60x40mm
7. Metal vertical ladder (200x60mm)
8. Junction box (PL6)
9. Junction box (SS1)

B

B

10. Junction box (SS2)
11. Protection earth terminal (X4)
12. Junction box (PL7)
13. Junction box (PL8)
14. Junction box (PL9)
15. Junction box (PL10, PL11)
16. Junction box (PL12, PL13)
17. Solid duct 100x60mm
18. Junction box (SS3)

C

19. Junction box (SS4)

C

20. Junction box (SS5)
21. Junction box (SS6)
22. Junction box (SS7)
23. Junction box (PL14)
© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved

WALL INSTALLATION NOT IN SCALE
* All measurements from a horizontal and
vertical line ap 10-40mm from the end booth.
D

Skill: Industrial Control

All devices, which are not in the
measurements, the mounting is up to the competitor

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

D

OR
Scale: X:Y

3

4

PAGE
04

MAIN PROJECT
5

6

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2

3

4

5

A

6

A

Description :
1. PL 1 – Auto/Man
2. PL 2 – Master ON
3. PL 3 – Home Pos
4. PL 4 – Conveyor F/R
5. PL 5 – ERROR
6. PB 1 - Master On

B

B

7. PB 2 – Auto Start
8. PB 3 – Cylinder
9. PB 4 – Conveyor
10. PB 5 – Heating
11. EMG – Emergency Stop
12. SS 1 – Auto/Man
C

C

© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved

Control Box :
800x600x200 mm2

Skill: Industrial Control

D

D

OR
Scale: X:Y

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

3

4

PAGE
05

DOOR
5

6

1

2

A

3

A1

A2

A3

A4

Power supply

CPU unit

Input Digit

Output Digit

4

5

6

A

Description :
1. A1 – Power supply unit
2. A2 – CPU unit
F1

F2

K1

K2

K3

3. A3 – Input digital
4. A4 – Output digital
5. F1 – Breaker 3 phasa (3 pole)

B

B

Ducting : 40 x 60 mm

6. F2 – Breaker 1 phase (2 pole)
7. K1 – Master on
8. K2 – Conveyor forward
OC1
X1

9. K3 – Conveyor reverse
X2

10. X1 – Termination power

PE

11. X2 – Termination control
12. OC1 – Over current relay 1

C

C

© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved
Skill: Industrial Control

D

D

OR
Scale: X:Y

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

3

4

PAGE
06

BASE PANEL
5

6

F1:2

L3

F1:3

N

F2:2

PE

PE

X3:U

K1:2

X3:V

K1:4

X3:W

K1:6

PE

PE

2

L2

1

2

F1:1

A

B

C

D

1

L1

A3:7

SS3:2

A3:8

SS4:2

A3:9
A3:10

SS5:2
SS6:2
SS7:2

A3:11
A3:12

SS8:2

A3:13

Com1

24VDC

3

3

SS2:2

Com3
Com4
Com1

N-1

4

Paper: A4

© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved

Skill: Industrial Control

Date:

4

INDUSTRIAL CONTROL

Scale: X:Y

Com2

Com2
Com3
Com4
A4:5

PL8:A1

A4:6

PL9:A1

A4:7

PL10:A1

A4:8

PL11:A1

A4:9
A4:10

PL12:A1
PL13:A1

A4:11
A4:12

PL14:A1

PE

Door / Panel
X4:1

26

OR

TERMINATION

A4:4

PL7:A1

5

5

PL6:A1

6

6

PAGE
07
A

B

C

D

1

2

3

4

5

6

A

A

B
2

3

4

Metal tray right

Metal vertical
ladder

C

1

Metal tray left

X4

X2:25

B

Solid Duct box :
100x100mm

C

© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved
Skill: Industrial Control

D

D

OR
Scale: X:Y

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

3

4

PAGE
08

TERMINATION X4
5

6

1

2

PL10

A

3

S1

PL11

PL9

PL7

W8

A

W5

W4

S6

W6

6

PL6

W8

S2

PL13

W3

5

S5

W6

W3

PL12

4

W4

PL14

W9

B

B

S3

PL8

S7

W7

W5

W9

C

C
S4
W7

© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved
Skill: Industrial Control

D

D

OR
Scale: X:Y

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

3

4

PAGE
09

JUNCTION BOX
5

6

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4

5

6
L1/13.1

N/13.1

A

A

-NYAF
1.5mm2
2

4

6

1

3

5

F1

1

3

5

K2

1

3

5

2

4

6

K3
2

4

6

1

3

5

2

4

6

U1

V1

W1

-NYAF
1.5mm2
-NYAF
1.5mm2

B
PE

X1

B

OCR1
1

2

3

4

5

-NYAF
1.5mm2
-W1
NYYHY
5x1.5mm2
L1

X0

C

X1
L2

L3

N

6

7

PE

9

8

PE
-W2
NYYHY
4x1.5mm2
U1

X3

L1
U1
M1

V1
L2

W1

V1

C

PE

PE

L3

W1

M
PE

© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved
Skill: Industrial Control

D

D

OR
Scale: X:Y

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

3

4

PAGE
12

POWER CIRCUIT
5

6

1

2

3

4

5

6

L1/12.6

A

A

N/12.6
-NYAF
1.5mm2

F2

A1
1

A3

A4

F2

2

2

Power Supply

B

A2

1

CPU

B

L1-1
N-1
PE

16 DIGITAL
INPUT 24
VDC

24 VDC
+
-

16 DIGITAL
0UTPUT 220
VAC

PE
-NYAF
0.75mm2

-NYAF
0.75mm2

C

24VDC/14.2

C

0VDC/14.2
L1-1/14.1
N-1/14.1

© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved
Skill: Industrial Control

D

D

OR
Scale: X:Y

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

3

4

PAGE
13

POWER SUPPLY UNIT
5

6

1

2

3

4

5

6

L1-1/13.6

A3

INPUT BYTE 15 - 30 VDC

A

BIT 1

BIT 0
EMG

A

BIT 2

BIT 3

BIT 4

BIT 5

BIT 6

BIT 7

1

2

0VDC/13.6

13

3

PB1

0VDC/15.1

K1
14

4

B

B
L1-2/16.1

X2.01

-W6
NYYHY
2x0.75mm2
3

K1
A1

SS2

PL2

95

3

3

SS1
96

A2

A2

C

OCR2

A1

4

4

3

3

PB3

PB2

K1

PB5

4

4

3

3

PB4

4
4

4

C
X2.08

24VDC/13.6

24VDC/15.1

N-1/13.6
N-1/16.1

Over load

Manual / Auto

Master On

Cylinder

Auto start

Conveyor

Potting

LS rear

Master On
© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved
Skill: Industrial Control

D

D

OR
Scale: X:Y

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

3

4

PAGE
14

INPUT PLC
5

6

1

2

3

BIT 8

5

6

A3

INPUT BYTE 15 - 30 VDC

A

4

BIT 9

A

BIT 11

BIT 10

BIT 12

BIT 13

BIT 14

BIT 15

Com1

Com2

0VDC/14.6

B

B
X2

X2.02

X2.03

X2.04

-W7
NYYHY
2x0.75mm2

-W6
NYYHY
2x0.75mm2

-W7
NYYHY
2x0.75mm2

3

SS3

X2.05

-W8
NYYHY
2x0.75mm2

3

4

4

-W9
NYYHY
2x0.75mm2

3

3

SS6

SS5

X2.07

-W8
NYYHY
2x0.75mm2

3

SS4

X2.06

SS7

4

3

SS8

4

4

4

C

C
X2

X2.08

X2.09

X2.09

LS front

Conveyor left

Potting area

X2.10

X2.10

X2.11

24VDC/14.6

Potting area

Conveyor right

Heating
temp. 600C

© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved
Skill: Industrial Control

D

D

OR
Scale: X:Y

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

3

4

PAGE
15

INPUT PLC
5

6

1

2

3

BIT 0

5

6

A4

OUTPUT BYTE 110 - 220 VAC
A

4

BIT 1

BIT 3

BIT 2

BIT 4

BIT 5

BIT 6

BIT 7

A

BIT 8

L1-2/14.2

L1-2/17.1

B

B
X2

X2.16

-W4
NYYHY
2x0.75mm2

PL6
PL1

A1

A2

PL3

A1

PL4

A2

A1

A2

PL5

X2.17

-W4
NYYHY
2x0.75mm2
A1

X2.18

-W5
NYYHY
2x0.75mm2
A1

PL7

PL8

X2.19

-W5
NYYHY
2x0.75mm2
A1

PL9

X2.20

-W3
NYYHY
2x0.75mm2
A1

PL10

A1

A1
A2

A2

A2

A2

A2

A2

X2

C

X2.12

X2.12

X2.13

X2.13

C

X2.14

N-1/14.2

N-1/17.1

Manual / Auto

Home Position

Conveyor F/R

ERROR

Solenoid

Resin

Heating

Hardener

Conv. left

© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved
Skill: Industrial Control

D

D

OR
Scale: X:Y

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

3

4

PAGE
16

OUTPUT PLC
5

6

1

2

3

BIT 9

5

6

A4

OUTPUT BYTE 110 - 220 VAC
A

4

BIT 10

BIT 12

BIT 11

BIT 13

BIT 14

BIT 15

Com

A

Com

L1-2/16.6

21

21

K3
B

K2
22

X2

X2.21

-W3
NYYHY
2x0.75mm2

PL11

X2.22

-W3
NYYHY
2x0.75mm2
A1

X2.23

-W3
NYYHY
2x0.75mm2
A1

PL12

PL13

-W9
NYYHY
2x0.75mm2
A1

A1

PL14

K2
A2

A2

A2

K3

A1

A1

A2

A2

X2

C

X2.14

X2.15

B

22

X2.24

X2.15

A2

C

X2.16

N-1/16.6

Potting area

Potting area

Conv. right

Heating temp
600c

Conv. right

Conv. left

© 25th WorldSkills Indonesia
Competition in ……..., Jakarta 2017
All Right Reserved
Skill: Industrial Control

D

D

OR
Scale: X:Y

Date:

Paper: A4

INDUSTRIAL CONTROL
1

2

3

4

PAGE
17

OUTPUT PLC
5

6