Variasi Ukuran Partikel dan Perbandingan Kadar Perekat Urea Formaldehida dan Phenol Formaldehida Terhadap Sifat Fisis dan Mekanis Papan Partikel Limbah Batang Kelapa Sawit
Lampiran 1. Data Perhitungan Bahan Baku dan Perekat
1. Perhitungan Bahan Baku
2. Solid Conten Perekat
3. Kebutuhan Perkat 4.
∑ perekat
5. Perbandingan Perkat
6. Hasil perhitungan Kebutuhan Partikel Dan Kadar Perekat
Perbandingan SC (%) Kebutuhan perbandingan perekat (gr) ∑ perekat
Perekat Perekat (gr) (gr) UF : PF
UF PF
45 : 55 56, 8 43,75 84,72 38,12 46,59
30 : 70 53,8 43,75 89,41 26,82 62,58
15 : 85 50,6 43,75 95,06 14,25 80,80
0 : 100 46,86 43,75 102,66 102,66 Lampiran 2. Data Hasil Pengujian Sifat Fisis Papan Partikel BKS
kadar perekat ukuran mesh ulangan Kerapatan KA (%)
1
0.55
3
11.39
0.49
2
11.21
11.32
0.55
0.58
50 Rata-rata
20 Rata-rata
11.53
0.59
3
11.42
0.60
2
11.02
10.78
0.56
0.61
12.23 UF : PF
1
35 Rata-rata
0.60
0.65
11.13 Rata-rata
0.65
3
12.08
0.66
2
11.83
12.46
0.63
1
0.53
35 Rata-rata
11.82
0.62
3
12.36
0.59
2
13.21 30 : 70
11.61
0.60
1
10.58
1
3
0.52
2
12.37
12.55
0.60
0.63
1
35 Rata-rata
11.84
0.64
12.42
3 Rata-rata
0.64
2
13.40 0 : 100
0.60
1
20
5 UF : PF
4
3
2
12.43
0.60
0.64
13.16 UF : PF
3
10.73
0.61
2
11.02 15 : 85
12.68
0.59
0.61
1
20 Rata-rata
0.62
0.57
3
12.46
0.64
2
12.41
0.58
1
50
12.27
12.01
11.68
1
50 Rata-rata
0.59
0.60
10.05
10.19
2
0.58
10.77
3
0.59
10.32
1
35 Rata-rata
0.59
0.56
10.43
10.58
2
0.57
11.50
3 Rata-rata
0.58
0.57
10.98
1
9.67
2
3
3
4
5
50
1
0.57
11.88
2
0.58
11.97
0.56
0.60
13.86 PF : PF
20 Rata-rata
1
0.57
0.59
12.57
10.49 45 : 55
2
0.59
10.00
3
11.02 Lampiran 3. Data Hasil Pengujian DSA dan PT Papan Partikel BKS
Perbandingan perekat Mesh Ulangan Daya Serap Air Pengembangan Tebal 2 jam 6 jam 12 jam 24 jam 2 jam 6 jam 12 jam 24 jam
6.00
70.54
73.09
2
8.70
6.15
8.35
7.55
86.12
5.06
5.95
4.61
74.21
72.61
71.92
84.63
5.25
63.98
5.88
65.20
61.89
1
20 Rata-rata
7.10 UF : PF
6.98
4.77
6.15
74.15
73.35
66.11
57.08
3
6.82
6.82
71.36
64.69
68.64
5.59
49.30
2
6.39
7.68
6.39
7.50
7.02
63.95
5.36
6.51
83.69
79.77
82.47
78.27
76.36
57.44
65.41
55.51
4.19
57.31
1
50 Rata-rata
5.88
5.66
4.75
68.73
4.30
67.66
60.27
51.34
3
6.17
5.95
4.85
66.87
76.63
71.29
11.98
5.94
74.82
68.64
60.35
49.36
2
9.95
9.13
11.43
9.73
9.56
8.66
8.35
7.89
6.93
9.24
82.96
58.29
10.60
8.59
7.64
76.55
73.79
66.42
11.23 Rata-rata
3
11.23
9.29
8.64
78.02
77.18
69.91
65.21
76.81
75.56
76.84
7.54
76.56
74.35
67.16
62.46
2
9.94 30 : 70
9.94
8.30
7.38
8.75
6.52
7.99
5.32
78.74
78.16
7.51
9.42
81.06
10.17
69.00
72.30
60.28
69.22
1
35 Rata-rata
9.83
9.75
8.94
8.16
93.58
91.99
81.11
80.01
3
71.82
66.45
1
64.18
4.76
5.35
4.42
5.12
65.21
77.75
75.24
5.86
57.68
68.69
50.32
61.79
1
35 Rata-rata
5.32
6.16
5.06
6.72
4.68
69.34
68.31
63.38
56.50
3
6.49
6.19
6.16
5.71
78.77
76.54
71.47
67.61
2
7.48
5.72
5.46
10
73.61
66.84
60.75
1
20
11 UF : PF
9
4.98
8
7
6
5
4
3
2
76.17
5.20
5.50
5.46
74.25
71.49
65.63
57.46
3
5.57
5.12
5.43
4.89
82.82
80.61
73.61
67.15
2
5.43 0 : 100
5.02
5.46
1
6.75
7.52 15 : 85
6.17
7.52
6.02
7.30
5.05
4.19
67.33
85.58
64.40
84.58
63.31
78.10
56.96
72.75
2
72.74
1
70.96
35 Rata-rata
8.01
7.45
7.00
6.66
72.63
64.63
79.28
59.28
3
7.52
7.52
6.77
6.12
81.10
47.53
20 Rata-rata
50 Rata-rata
70.94
5.94
5.94
5.17
5.31
4.62
4.94
71.11
6.16
69.85
69.67
62.59
64.18
53.33
58.15
1
6.13
2
6.64 UF : PF
37.79
6.41
5.06
3.82
55.37
54.34
48.12
3
51.48
5.70
5.70
4.92
4.14
66.89
65.74
60.18
10.82
1
86.66
10.94
10.94
3
74.09
79.99
86.12
7.84
8.84
8.61
9.37
9.69
50 Rata-rata
1
68.47
68.29
9.61
81.39
77.92
8.71
71.07
85.34
75.94
86.66
77.54
8.06
7.49
8.03
79.79
10.09
8.99
10.16
9.42
2
67.54
74.26
75.11
80.62
63.77
86.61
69.46
71.51
79.82
80.15
86.79
86.40
86.06
12.46
9.08
8.97
10.68
10.24
11.97
11.90
12.82
3 Rata-rata
12.24
83.68
11.50
81.86
83.21
7.71
8.65
8.75
10.08
9.77
10.02
9.95
12.38
2
76.79
82.70
88.74
88.36
9.18
78.63
73.03
2
11.20
67.48
77.00
86.25
86.45
7.61
8.96
11.31
10.99
3
55.62
73.18
87.25
88.56
6.76
9.27
2
10.77
12.21 UF : PF
10
3
4
5
6
7
8
9
11
7.66
50
1
57.24
66.44
75.76
76.38
6.88
11.01
20 Rata-rata
1
71.50
96.10
8.11
8.43
9.95
9.95
3
76.02
85.17
82.96
81.94
7.82
8.48
9.58
9.58
35 Rata-rata
92.87
80.53
1
81.94
60.11
67.05
72.20
74.71
83.09
80.19
83.80
7.09
2
8.26
8.63
9.23
10.99
10.73
11.50
10.94 45 : 55
12.55 Lampiran 4. Data Hasil Pengujian Sifat Mekanis Papan Partikel BKS
Perbandingan Perekat
1.1 3 6231.203 55.857
1.9
68.050
7106.312 50.9142
1 5946.542
35 Rata-rata
2.4 UF : PF
2.2 30 : 70 2 5850.29 47.343
1.9 3 6764.689 62.720
1.9
50.737 49.541
1 6165.596 5758.136
35 Rata-rata
2.5 UF : PF
1.3 3 7210.949 58.504
2.0 45 : 55 2 5465.057 43.511
3.8 15 : 85 2 5217.142 49.275
3.5 UF :PF
50.196
75.301 40.104
2.8
4966.449 37.607 39.971
3 Rata-rata 4320.73
1.3
2.3 45 : 55 2 5510.578 42.202
3.1
1 7644.356 5068.042
35 Rata-rata
50 Rata-rata
3.3 UF : PF
1.6 3 7438.684 75.953
4.3 0 : 100 2 6671.739 68.815
3.1
60.015 81.137
1 6362.714 8822.646
4.0
5820.781 106.967
Ukuran Mesh
20 1 7118.167 60.980
76.603 73.567
1 9149.897 8623.428
20 Rata-rata
4.5 UF : PF
3.8 3 10707.38 91.423
3.7 45 : 55 2 9624.141 77.407
6 UF :PF
3.5 30 : 70 2 8210.543 76.076
5
4
3
2
1
IB
Ulangan MOE MOR
4.0
4.1 3 7466.201 68.607
1 10481.405
1 9616.814
35 Rata-rata
2.9 UF : PF
3.4 3 8133.783 80.937
5.7 0 : 100 2 11587.13 113.213
4.8
126.751
11723.3 85.636
20 Rata-rata
1.9 UF : PF
4.8 UF : PF
5.6 3 9366.591 81.819
3.9 15 : 85 2 10502.36 95.999
3.2
72.750 79.091
1 8100.057 8981.492
20 Rata-rata
2.1
1
1.0 15 : 85 2 5147.846 46.158
1.9
50.666 56.658
3 Rata-rata 5704.184 5942.944
2.5
3.3 0 : 100 2 6285.055 62.477
1.8
44.177 56.830
1 4943.835 5839.593
50 Rata-rata
2.3 UF :PF
2.3 3 5472.512 50.221
1.4
2
34.221 36.154
1 4514.472 4211.148
50 Rata-rata
1.5 UF : PF
1.0 3 4263.256 30.626
1.6 30 : 70 2 4822.639 33.078
50 1 4457.522 38.956
6 UF : PF
5
4
3
2.6 Lampiran 5. Hasil analisis ragam sifat-sifat papan partikel BKS
1. Kerapatan
Source Type III
Sum of Squares df
Mean Square F Sig. Corrected Model .031 a 11 .003 5.136 .000 Intercept 12.650 1 12.650 22769.780 .000 kadarperekat .006
3 .002 3.753 .024 ukuranpartikel .009 2 .005 8.435 .002 kadarperekat * ukuranpartikel .016 6 .003 4.728 .003
Error .013 24 .001 Total 12.695
36 Corrected Total .045
35 Uji lanjut Interaksi Duncan interaksi
N Subset
1
2
3
4
50&15:85 3 .5300 50&30:70 3 .5700 .5700 50&45:55 3 .5700 .5700 35&0:100 3 .5733 35&15:85 3 .5833 .5833 35&45:55 3 .5900 .5900 20&45:55 3 .5933 .5933 20&30:70 3 .6033 .6033 .6033 50&0:100 3 .6133 .6133 .6133 20&15:85 3 .6133 .6133 .6133 20&0:100 3 .6267 .6267 35&30:70 3 .6467 Sig. .060 .063 .059 .053
2. Kadar Air
Source Type III Sum of Squares df Mean Square F Sig. a Corrected Model 27.136 11 2.467 7.947 .000 Intercept 4859.615 1 4859.615 15655. .000
103 kadarperekat 22.954 3 7.651 24.648 .000 ukuranpartikel 2.220 2 1.110 3.576 .044 kadarperekat * ukuranpartikel 1.962 6 .327 1.053 .417
Error 7.450 24 .310 Total 4894.200
36 Corrected Total 34.586
35
3. Daya Serap Air
Source Type III Sum of Squares df Mean Square F Sig. a Corrected Model 1431.753 11 130.159 2.867 .015 Intercept 221691.875 1 221691.875 4883.030 .000 kadarperekat 944.608
3 314.869 6.935 .002 ukuranpartikel 236.957 2 118.478 2.610 .094 kadarperekat * ukuranpartikel 250.188 6 41.698 .918 .499
Error 1089.611 24 45.400 Total 224213.240
36 Corrected Total 2521.365
35
4. Pengembangan Tebal
Source Type III Sum of Squares df Mean Square F Sig. a Corrected Model 183.018 11 16.638 29.520 .000 Intercept 2746.808 1 2746.808 4873.443 .000 kadarperekat 162.874
3 54.291 96.325 .000 ukuranpartikel 9.239 2 4.619 8.196 .002 kadarperekat * ukuranpartikel 10.906 6 1.818 3.225 .018
Error 13.527 24 .564 Total 2943.353
36 Corrected Total 196.545
35 Uji lanjut Interaksi Duncan interaksi Subset N
1
2
3
4
5 35&0:100 3 6.1233 35&15:85 3 6.1467 20&0:100 3 6.1600 50&0:100 3 6.1667 50&15:85 3 7.5400 20&15:85 3 7.6833 20&30:70 3 9.9533 35&45:55 3 10.0167 20&45:55 3 10.1567 35&30:70 3 10.8167 10.8167 50&30:70 3 11.5033 11.5033 50&45:55
3 12.5533
Sig. .949 .817 .210 .274 .100
5. Modulus Elastis (MOE)
Source Type III Sum of Squares df Mean Square F Sig. Corrected Model 1.293E8 11 1.175E7 11.212 .000 Intercept 1.757E9 1 1.757E9 1676.586 .000 ukuranpartikel 1.119E8
2 5.594E7 53.376 .000 kadarperekat 1.588E7 3 5293332.924 5.051 .007 ukuranpartikel * kadarperekat 1494021.090 6 249003.515 .238 .960
Error 2.515E7 24 1048011.157 Total 1.911E9
36 Corrected Total 1.544E8
35
6. Modulus Patah (MOR)
Source Type III Sum of Squares df Mean Square F Sig. a Corrected Model 14805.086 11 1345.917 13.439 .000 Intercept 142112.071 1 142112.071 1419.035 .000 ukuranpartikel 10681.188
2 5340.594 53.328 .000 kadarperekat 3930.817 3 1310.272 13.083 .000 ukuranpartikel * kadarperekat 193.081 6 32.180 .321 .919
Error 2403.527 24 100.147 Total 159320.685
36 Corrected Total 17208.613
35
7. Keteguhan Rekat Internal
Source Type III Sum of Squares df Mean Square F Sig. a Corrected Model 36.815 11 3.347 4.135 .002 Intercept 285.571 1 285.571 352.866 .000 kadarperekat 7.404
3 2.468 3.050 .048 ukuranpartikel 26.460 2 13.230 16.348 .000 kadarperekat * ukuranpartikel 2.951 6 .492 .608 .722
Error 19.423 24 .809 Total 341.809
36 Corrected Total 56.238
35