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TABLE OF CONTENT
Abstract i
Abstrak ii
Acknowledgement iii
Table of Content iv
List of Tables viii
List of Figures ix
List Abbreviations xi
1. INTRODUCTION 1
1.1 Background
1 1.2
Problem statement 2
1.3 Objectives
3 1.4
Scope and limitation 3
2. LITERATURE REVIEW 4
2.1 CNC Lathe Machining
4 2.1.1 Processes
5 2.1.1.1Facing
6 2.1.1.2Turning
6 2.1.1.3
Parting 6
2.1.1.4 Drilling
6 2.1.1.5
Boring 7
2.1.1.6 Grooving
7 2.1.1.7
Threading 7
2.1.2 Cutting Tools
7 2.1.2.1
High speed steel 8
2.1.2.2 Carbide
8 2.1.2.3
Ceramic 9
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2.2 Machining time and cost calculation
9 2.2.2
Machining time calculation 10
2.2.2.1 Fixed time elements
10 2.2.2.2
Piece related element 11
2.2.3 Cost calculation and estimation
14 2.2.2.1
Machining cost 15
2.2.2.2 Material and tool cost
16 2.2.2.3
Factory overhead 16
2.2.2.4 Labor cost.
16 2.2.2.5 Machine amortization
17 2.3
Microsoft Office 17
2.3.1 Microsoft Office Excel 17
2.4 Machining time and cost estimation system
18
3. METHODOLOGY 20
3.1 Identify project title
23 3.2
Project details discussion 23
3.3 Literature review
23 3.4
Define the problem statement, objective, and scope. 24
3.5 Information collection
24 3.5.1 Interviews
24 3.5.2 Observation
25 3.6
Methodology 25
3.7 Software development
25 3.7.1 Analyze current method to calculate the machining time and cost
26 3.7.2 Sorting the relevant element and data input for the software
26 3.7.3 Translate the relevant element and data to Microsoft Excel 2007
Databases 26
3.7.4 Develop the software 26
3.7.5 Testing and verification 27
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3.7.6 Result comparison 27
3.8 Completing report and submission
28
4. DEVELOPMENT PROCESS 29
4.1 Software Introduction
29 4.2
Create the main and database sheet 30
4.3 Create machining process sheet
35 4.3.1 Turning process sheet
35 4.3.2 Facing process sheet
37 4.3.3 Drilling process sheet
38 4.3.4 Parting process sheet
39 4.3.5 Boring process sheet
41 4.3.6 Grooving process sheet
42 4.2.7 Threading process sheet
42 4.3
Conditional formatting 44
4.4 Sheet duplication
45 4.5
Cost calculation sheet 45
4.6 Change background colour and add hyperlink
46 4.7
Data and formulation protection development 47
5. RESULT AND ANALYSIS
