Materials and methods Directory UMM :Data Elmu:jurnal:I:Industrial Crops and Products:Vol11.Issue2-3.Mar2000:

Keywords : Boehmeria ni6ea; Spartium junceum; Spanish Broom; Ramie; Fibre; Mechanical properties; Interface strength; Composite materials

1. Introduction

Application of vegetable products in various branches of industry will benefit from their intrin- sic biocompatibility and biodegradability. Indus- tries all over the European Community are looking for raw material for replacing artificial fibres in composite materials CMs to alleviate problems related with CMs disposal at the end of the technical life. Vegetables fibres could be a viable alternative to man-made fibres especially asbestos and glass fibres at least in applications in which the overall performance, evaluated in term of life cycle analysis, has to take into ac- count the final disposal. A number of suitable plant fibres can be successfully grown in Italy, including Ramie Boehmeria ni6ea L. Gaud., a member of the Urticaceae, and Spanish Broom Spartium junceum L. for which promising agro- nomic results have been obtained Oggiano et al., 1997. Ramie is a perennial plant native to China, Japan, and the Malay Peninsula, where it has been used as a textile fibre for centuries due to its excellent fibre Kirby, 1963; Wood and Angus, 1974; Batra and Bell, 1975. The fibres, obtained from the outer part of the stem, are the longest and one of the strongest fine textile fibres Dempsey, 1975; Jarman et al., 1978. Other ad- vantages of this fibre is the resistance to bacteria, mildew, and insect attack. Its strength slightly increases when wet Fontanelli, 1998. Spartium junceum belonging to the Legumi- nosae family is a perennial shrub, wide-spread throughout the Mediterranean area Munz and Keck, 1973; Pignatti, 1982 where it naturally occurs in hilly soils, contributing to lower erosion and risks of nutrient leaching. This plant is some- what adapted to alkaline and salty soils. The name Spartium is from the Greek word denoting ‘cardage’, in allusion to the use of the plant. By macerating the twigs a good fibre was obtained, which was made into thread and cords and a coarse sort of cloth. It was cultivated on a large scale in southern Italy around the thirties; but later it fell out of favour. Recently there has been a revival of interest in Spanish Broom as a possi- ble source of raw materials to be used in CMs for automobile applications. The agronomic characteristics of Ramie and Spanish Broom were investigated for seven years in the pedoclimatic conditions of Central Italy. In order to evaluate the feasibility to use Ramie and Spanish Broom fibres in composite materials, the morphology and chemical composition together with physical and mechanical properties of these fibres were also examined.

2. Materials and methods

2 . 1 . Agronomic aspects A 7-year field trial was set up at the Depart- ment of Agronomy of the University of Pisa about 43°N; 10°E; 3 m elevation on a deep silt loam soil sand 15.5; silt 65.5; clay 18.0; organic matter 1.15; pH 8.1; total nitrogen 1.3; assimilable P 2 O 5 35 mg kg − 1 ; exchangeable K 2 O 165 mg kg − 1 . The soil was characterised by a water table rather superficial with a deph of 120 cm during the driest season. The soil displayed the following hydrological characteristics: field capac- ity, 27.3 dw, wilting point 9.4 dw. Meteorological conditions during the seven years of study are shown in Table 1. The warm-season perennial species used in this evaluation were Ramie, a genotype from Palermo Botanical garden, and Spanish Broom, one local ecotype. Spanish Broom was transplanted at the end of April 1992, while Ramie was transplanted at the end of March 1993 Table 2. Stump sprouting for Spanish Broom and rhizome cut- tings for Ramie were used. During the establish- ment year, plants were cut at the end of the growing season to allow the vegetative regrowth in the second year. The experiment was laid out in a randomised block design with four replicates. Plot size was 48 m 2 . In Ramie they consisted of 16 rows, each 6 m long, with an interrow and interplant spac- ing of 0.5 m. For Spanish Broom a plant den- sity of 2 plants m − 2 0.1 × 0.5 m was adopted and each plot consisted of 8 rows, each 6 m long. Table 1 Climatic conditions during trials in 1992–1998 and 1918–1982 mean values S O N D F M A M J Years Months J J A Rainfall mm 115.7 191.4 50.6 87.3 15.0 17.5 1992 82.5 45.0 101.8 79.4 18.8 60.6 78.7 36.0 130.2 34.1 0.0 166.0 3.9 1993 13.2 65.1 32.2 2.1 2.6 192.3 91.4 122.9 84.1 21.4 2.0 1994 123.3 58.2 22.3 62.4 1.5 0.8 25.4 88.6 58.4 1995 108.1 71.6 8.2 101.2 2.1 40.6 91.1 136.4 56.8 114.5 2.8 224.6 122.6 77.5 16.1 83.1 49.7 44.5 12.2 98.1 91.7 1996 45.9 37.5 82.4 95.6 21.3 1997 21.1 118.0 55.0 25.0 58.4 7.2 0.0 98.2 95.3 42.2 56.6 56.9 49.0 49.0 1998 24.2 73.6 44.8 1.7 8.8 118.0 99.0 79.0 80.0 1918–1982 83.7 134.2 42.0 89.0 25.0 46.4 67.2 77.5 Temperature min. °C 2.9 12.9 8.9 4.9 1.6 4.8 7.5 12.3 14.9 17.2 18.9 1992 15.0 2.2 9.5 6.3 6.4 − 0.7 2.2 7.6 11.5 16.2 16.2 19.1 1993 15.7 9.9 5.3 16.9 20.1 18.7 11.6 15.3 1994 12.5 7.5 6.9 3.1 4.4 14.4 11.8 5.9 5.2 1995 3.7 0.5 3.2 8.1 11.6 13.4 18.9 17.9 9.2 4.9 1996 13.1 17.2 10.9 17.1 5.3 15.5 11.9 8.7 4.1 2.0 11.1 4.5 8.1 4.1 7.5 4.6 5.7 12.0 16.6 16.5 19.1 15.9 1997 14.1 11.2 4.9 1.5 2.6 3.0 3.0 1998 10.5 3.6 14.4 16.3 17.8 6.9 3.7 15.0 17.2 14.8 1918–1982 11.0 2.8 17.0 2.3 5.3 8.1 11.6 Temperature max °C 11.9 20.5 17.3 12.7 13.4 15.6 17.5 24.0 24.3 27.5 29.7 1992 25.8 12.1 18.0 14.5 14.2 13.3 13.9 17.4 22.8 27.9 28.2 31.3 1993 25.9 18.4 12.5 26.1 31.0 31.1 21.8 26.1 1994 22.5 17.7 17.6 12.7 13.7 11.1 23.1 15.6 12.8 13.3 13.8 18.0 21.1 23.8 29.8 28.6 1995 23.9 16.5 12.4 12.6 1996 23.7 21.1 28.8 11.3 28.3 27.0 21.6 17.9 14.3 21.6 13.7 16.1 13.1 10.8 17.9 17.4 23.2 25.7 28.0 30.8 27.7 1997 24.9 21.1 14.1 10.5 15.0 1998 15.8 12.9 15.8 23.3 26.4 28.8 29.4 26.2 21.3 15.8 12.0 1918–1982 12.7 11.2 15.1 18.3 22.4 26.1 29.1 29.2 Table 2 Dates of vegetative regrowth and of harvest for Ramie and Spanish Broom at Pisa in the different years of growth a Spanish Broom Ramie Year C2 C3 VR H VR C1 1992 10 May – 1993 08 August 18 April 21 October 03 April 11 September – 18 October 04 April 18 October 24 August 1994 21 June 01 March 19 September – 03 April 1995 22 October 26 February 10 July 1996 02 December 01 March 06 April 05 November 12 June 05 September 25 November 27 March 24 October 18 September 18 February 09 July 1997 15 September – 26 March 1998 29 September 01 March 08 June a VR, Vegetative regrowth; H, Harvest; Ramie was transplanted on 23 March 1993 and Spanish Broom on 23 April 1992; C1, C2, C3, first, second, third cutting. In order to evaluate maximum crop yield, plants were maintained in optimum water supply conditions. All plots received the same amount of N, P, and K: 100 Kg ha − 1 per year. The nitrogen dose was split into two equal pre-planting and late-spring applications. During the second and the third growing seasons, plots received only 50 Kg ha − 1 of N in a single dose at the end of winter. Plots were kept weed free by hand hoeing. The establishment year was not considered and crops were tested starting from the second grow- ing season. Screening of these species for pheno- logical and biometrics characteristics as well as for above-ground biomass and stem production was carried out from 1993 to 1998. Cycle length was measured as the number of days from vegeta- tive regrowth to harvest. Biometrics and productive determinations were performed on a minimal area of 6 m 2 in the inner part of each plot. According to Iyengar and Bhu- jang 1961 Ramie harvests were usually accom- plished when the lower part of the stem was turning brown. Spanish Broom was harvested only once in autumn and plants were cut at 15 cm from the soil. Aerial dry matter was separated in the different plant organs. The useful part was represented by stems without cymes and leaves for Ramie and by new branches for Spanish Broom. After harvest, all plants in the plots were cut 10 – 15 cm above ground for allowing uniform vegetative regrowth. Both species were harvested by hand. Spanish Broom new branches and Ramie dry stalks, with leaves and cymes removed, were decorticated us- ing a small decorticating machine in order to remove the outer barkepidermis and the bast from the woody core of the stems. Several stalks were passed through fluted crushing rollers at the entrance to the machine. Stalks were thereby con- strained as their full length was decorticated in one pass through the machine. During this opera- tion the cortex, comprising the bast and outer bark, was removed from the stem. The cortex was scraped to remove most of the outer bark and the parenchyma in the bast and, for Ramie, some of the gums and pectin. After decortication the fibres were hand brushed for make them suitable for physical and mechanical testing. 2 . 2 . Morphological, chemical and mechanical characterisation Fibre bundles were confined in small plastic sleeves and then cross-sectioned. Scanning mi- croscopy SEM was carried out on gold coated cross-sections. X-Ray patterns were recorded using Ni-filtered Cu – K radiation from a Siemens 500 D diffrac- tometer equipped with a scintillator counter and a linear amplifier. Fourier-transform infrared spectroscopy FTIR spectra were obtained with a Bruker IFS 66-FTIR spectrometer on samples dispersed in KBr; 32 scans were accumulated for each sample, with a resolution of 4 cm − 1 . In accordance with the TAPPI OM 250 method, the lignin content was determined as the sum of insoluble and soluble lignin, the latter being determined spectrophotometrically at 205 nm. Pentosan content was determined according to the TAPPI T 223 hm 84 and ash content accord- ing to the TAPPI 15 OS 58 method. The TAPPI 284 OM 82 method was used to assess the extractives content and the UNI 8282 method to determine the degree of cellulose poly- merisation in cupriethylenediamine CED after delignifying the material with sodium chlorite. 2 . 2 . 1 . Fibre strength The tensile properties of selected filaments were determined with an Instron 1185 load cell 10 N at the cross-head speed of 2 mmmin at room temperature 20 9 2°C and 70 9 5 relative hu- midity. Since the diameter of filaments, particu- larly for Ramie, was not uniform, selection of suitable samples was made with the help of a low magnification microscope; the diameter for each filament was taken at different places with the help of a precision gauge meter and the average value was used. Diameters were found to vary in the range 40 – 60 mm. Unlike man made fibres for composites, Ramie and Spanish Broom fibres are not circular. The diameter referred to in this work is that of the circle of the same area as the vegetable filaments. The elastic modulus E was measured by the slope of the conventional stress-strain curves tak- ing the distance between grips as the gauge length. To measure the strength of fibres different gauge lengths were used, in the range 10 – 50 mm; a minimum of 50 filaments was taken for each gauge length to give data statistical meaning. 2 . 2 . 2 . Single fibre composite SFC tests A silicon rubber mould was used to make dog- bone shaped single fibre coupons approximately 60 mm long, 10 mm wide, 1 mm thick. Filaments were selected as to assure their diameters were similar : 50 mm. The epoxy resin was a bifunctional bisphenol-A type with an epoxy equivalent of : 195 Epikote 828 by Shell. The hardener was p-amine-dicy- cloexyl-methane, used at the content of 25 by weight. Resin and hardener were intimately mixed at room temperature and freed from air bubbles by degassing at 50°C for 10 min in a vacuum oven. The mould containing the filaments was also equilibrated at 50°C prior to resin pouring. The casts were cured at 70°C for 2 h and post- cured at 100°C for 3 h. The coupons were slowly strained in an Instron tensile machine 1185 at the crosshead speed of 0.02 mmmin. The fragmentation of the fibre was observed by means of a microscope attached to the machine, at magnification 40, both in natural and polarised light. The fragment lengths were measured by the help of a calibrated eyepiece. Tests were repeated with identical coupons to get at least 100 fragments for collecting a reasonable number of fragments. The interfacial strength of HS-Carbon fibres and of E-Glass fibres was measured, for compari- son, using the same epoxy resin as the matrix.

3. Results and discussion