Results and discussion Directory UMM :Data Elmu:jurnal:I:Industrial Crops and Products:Vol11.Issue2-3.Mar2000:

The viscosity of starch esters was measured with a Brookfield Digital Viscometer Model DVII for the 8 solutions, prepared at 90°C for 20 min and then cooled to room temperature; the pH level was measured in solutions prepared for vis- cosity examinations. 2 . 2 . 2 . Nitrogen and phosphorus content Starch esters samples subjected to elemental analysis were previously purified by a 15-h extrac- tion process with 75 ethanol. The nitrogen and phosphorus contents were determined according to EN ISO 3188 and EN ISO 3946 standards, respectively. 2 . 2 . 3 . IR spectroscopy The FTIR measurements were performed in solid state with a FTIR Bruker IFS 113v spec- trometer, under the following conditions, KBr pellet 2001.5 mg; resolution 2 cm − 1 . 2 . 2 . 4 . GPC in6estigations Starch samples were dispersed in a DMSOwa- ter mixture 9:1 at room temperature, then heated while shaking at 90°C for 30 min. The solution was subsequently filtered through a 5 mm Durapor filter and injected into an aqueous sys- tem consisting of four Shodex Sugar Showa Denko K.K. columns. The Shodex columns KS- 806, 804, 803 and 802 were linked in a series and maintained at 50°C. The model 410 Waters’ re- fractive index detector with the cell temperature maintained at 50°C was used to detect carbohy- drate peaks. Data were collected and analysed using Millennium Chromatography Manager PDA software. Molecular mass up to 788 000 was calibrated with pullulan Shodex STAN- DARD P-82 Showa Denko K.K.. 2 . 2 . 5 . Microscopic examinations The starch samples to be examined by light microscopy were prepared by the smear method. To this end starch suspensions were heated at the initial gelatinization temperature as measured ac- cording to Brabender at 95°C. A drop of the resulting paste was applied to a microscope slide and on cooling, the smear was stained with iodine according to Kaczyn´ska et al. 1993 and ob- served with an Olympus BX60 light microscope. The starch samples to be examined by scanning electron microscopy were prepared according to Fornal 1985 and observed with a Jeol JSM 5200 microscope. 2 . 2 . 6 . X-ray diffractometry X-ray diffractometry was carried out with a TUR 62 Carl Zeiss X-ray diffractometer under the following conditions. X-ray tube Cu Ka Ni filter; voltage 30 kV; current 15 mA; scanning from U = 2 to 18°.

3. Results and discussion

As shown in Table 1, it is possible to obtain a wide range of products of different degree of substitution and physico-chemical properties us- ing the same starch – chemicals blend and chang- ing only the timetemperature conditions. At short reaction times 30 min the most pro- nounced process was degradation, which resulted in a significant decrease of starch derivative solu- tions viscosity. The nitrogen and phosphorus con- tents were very low even at 135°C. Likewise, the viscosity and pH values up to 135°C were low. Only at 160°C did the pH level rise over 6.0, and the substitution degree of ester groups reached a significantly higher level. An increase in reaction time caused an increase in all the examined parameters i.e. the degree of substitution, viscos- ity and pH. This indicated that in a prolonged reaction time subsequent neutralisation and crosslinking reactions took place. All these results showed that starch esterification with nitrogen and phosphorus compounds is a very complicated process comprising a few concurrent reactions “ relatively deep, controlled degradation, “ slight substitution by phosphate and carbamate groups, “ neutralisation, “ crosslinking, whose mutual competitiveness depends on both reaction time and temperature. The investigated industrial product revealed a moderate nitrogen and phosphorus degree of sub- stitution and a rather low viscosity, useful for many applications Table 1. Microwave products G . Lewandowicz et al . Industrial Crops and Products 11 2000 249 – 257 Table 1 Substituted nitrogen and phosphorus contents in relation to reaction conditions Nitrogen content Phosphorus content Reaction temperature Viscosty of 8 solutions Reaction time pH Reaction type m Pa s °C h Rotating roaster 3.2 0.5 105 0.04 0.07 30 0.09 41 3.2 Rotating roaster 105 1.0 0.12 Rotating roaster 3.3 2.0 105 0.27 0.12 58 3.2 0.06 40 0.07 115 Rotating roaster 0.5 46 1.0 3.2 115 0.18 0.13 Rotating roaster 0.21 64 4.3 2.0 Rotating roaster 115 0.40 0.68 420 6.7 7.0 Rotating roaster 115 1.00 3.2 0.11 40 0.11 Rotating roaster 125 0.5 0.12 45 3.2 125 Rotating roaster 0.16 1.0 6.8 2.0 50 Rotating roaster 125 0.49 0.77 610 4.0 6.8 125 1.30 0.53 Rotating roaster 0.12 50 3.6 0.5 Rotating roaster 135 0.17 0.29 53 6.0 1.0 Rotating roaster 135 0.48 7.2 0.47 60 0.90 Rotating roaster 135 2.0 Rotating roaster 6.8 4.0 135 1.10 0.66 890 6.8 0.23 66 Rotating roaster 0.60 0.5 160 Reference industrial product 7.2 0.70 0.45 Rotating roaster 100 70 Microwave 7.1 1.0 105 0.70 0.31 heating 130 7.2 1.00 Microwave 1.0 0.44 125 heating revealed similar physico-chemical properties. The most significant difference was displayed in the correlation between the degree of substitution and the reaction time. A similar nitrogen and phos- phorus content as in the microwave oven after 1 h Fig. 3. GPC curves of potato starch carbamatephosphate esters as compare to native starch. NP, native potato starch; IP, industrial product; MLT, microwave product obtained at 105°C; MHT, microwave product obtained at 125°C. Fig. 1. Brabender viscosity curves c = 12 of potato starch carbamatephosphate esters. IP, industrial product; MLT, mi- crowave product obtained at 105°C; MHT, microwave product obtained at 125°C. was reached in a laboratory-rotating roaster at the same temperature after 2 – 4 h. Brabender viscosity curves of all carbamate phosphate starch esters Fig. 1 revealed a high type of swelling characteristic typical of native potato starch. The most significant property dis- criminating modified starches from the native one was the pasting temperature. Both microwave as- sisted and traditional technology esters gelatinised at lower temperatures than native potato starch. The pasting temperature increased with an in- crease in esterification temperature. Microwave assisted carbamatephosphate esters obtained at 105 and 125°C gelatinised at 55°C and room temperatures, respectively, whereas the industrial product gelatinised at 40°C. This showed a possi- bility to obtain a wide range of products of differ- ent functional properties by microwave heating. IR investigations Fig. 2 proved that mi- crowave heating did not influence the kind of chemical groups substituted into starch. It is be- lieved that as a result of the reaction of starch with urea the carbamate groups are formed So- larek, 1987; Hebeish et al., 1991; Khail et al., 1994. In fact a strong band at 1717 cm − 1 , identi- fying carbonyl, absent in a native starch spectrum, was observed in all carbamatephosphate starch esters spectra. The intensity of this band increased with an increase in the nitrogen degree of substi- tution. The qualification of the kind of phosphate bonds is more difficult. The hydrogen bonded PO band, typically located at 1150 – 1250 cm − 1 Fig. 2. IR spectra of potato starch carbamatephosphate esters as compare to native starch. NP, native potato starch; IP, industrial product; MLT, microwave product obtained at 105°C; MHT, microwave product obtained at 125°C. Fig. 4. Light microscopy microphotographs of inorganic starch esters. a Industrial product; b microwave product obtained at 105°C; c microwave product obtained at 125°C. Bellamy 1958; Marusza and Tomasik 1991, could be observed only on the slope of strong 1169 cm − 1 band. A GPC analysis showed that microwaves also did not influence the molecular mass distribution as well Fig. 3. All products obtained both in a traditional rotating roaster technology and by microwave heating revealed similar GPC profiles. A native potato starch GPC curve comprised two amylose and amylopectin peaks. After a modifica- tion process two peaks could no more be ob- served. Carbamatephosphate esters GPC curves consist of only one peak situated between the amylose and amylopectin of native starch. This proved that the applied modification method comprised not only degradation and substitution reactions, but was also a more complicated system including crosslinking processes. Although the molecular mass distribution curve consists of only one peak, light microscopy pic- tures Fig. 4 of inorganic starch esters made at a gelatinisation temperature showed two colour phases, blue, which could be ascribed to amylose and red – violet, ascribed to amylopectin. A typical image characteristic of the early stage of gelatini- sation of the native potato starch is amylose leakage from starch granules Lewandowicz et al., 1997. The first stage of the carbamatephosphate starch esters gelatinisation was to some extent similar to that of native starch. A blue coloured substance leaked out of the red – violet granules. However, a significant difference could be ob- served, apart the amylose leakage, the disintegra- tion of starch granules into smaller subunits took place. Similar pattern of gelatinisation with strong correlation to degree of substitution is revealed by starch acetate Lewandowicz et al., 1998. An X-ray investigation Fig. 5 indicated a deep decrease of crystallinity as a result of the modifi- cation processes. The microwave assisted carba- matephosphate esters obtained at 105°C revealed a slightly higher crystallinity than the industrial product and microwave assisted carbamatephos- phate ester obtained at 125°C, but the difference was not significant. These deep changes in the crystal structure were only slightly reflected in the granular structure. Scanning electron microscopy investigations Fig. 6 showed that the treatment applied, caused no significant changes in the structure of starch granules as compared to the image of the native starch Kawabata et al., 1994. Only a small part of starch ester granules underwent damage. The susceptibility to damage increased with the increase in the intensity of heat treatment. Fig. 5. X-ray diffraction patterns of potato starch carbamatephosphate esters as compare to native starch. a Native potato starch; b industrial product; c microwave product obtained at 105°C; d microwave product obtained at 125°C. Fig. 6. SEM microphotographs of inorganic starch esters. a Industrial product; b microwave product obtained at 105°C; c microwave product obtained at 125°C. starch ester type usually produced in rotating roasters. “ Microwave radiation does not affect the kind of chemical groups substituted into starch as compared to the traditional esterification process. “ Microwave radiation does not affect molecular weight distribution and granular structure of modified starches as compared to products of traditional technology. “ Microwave as well as traditional heating causes a decrease in crystallinity of inorganic starch esters to the same level. “ Microwave as well as traditional heating causes changes in microstructure of inorganic starch esters to the same level. “ A significantly shorter time is necessary to ob- tain satisfactory degree of substitution by mi- crowave radiation than in conventional technology. Acknowledgements This research was supported by Grant No. 5 P06 G 017 13 from the State Committee for Scientific Research KBN. References Baptistella, L.H.B., Neto, A.Z., Onaga, H., Godoi, E.A.M., 1993. An improved synthesis of 2,3- and 3,4-unsaturated pyranosides: the use of microwave energy. Tetrahedron Lett. 34, 8407 – 8410. Bellamy, L.J., 1958. The Infra-red Spectra of Complex Molecules. Wiley, New York, p. 1958. Caddick, S., 1995. Microwave assisted organic reactions. Te- trahedron 51, 10403 – 10432. Csiba, M., Cleophax, J., Loupy, A., Malthete, J., Gero, S.D., 1993. Liquid crystalline 5,6-O-acetals of L -galactono-1,4- lactone prepared by a microwave irradiation on montmo- rillonite. Tetrahedron Lett. 34, 1787 – 1790. Fornal, J., 1985. Influence of hydrothermal treatment on the starch of corn grain. Acta Alim. Polonica 11, 141 – 151. Giguere, R.J., Bray, T.L., Duncan, S.M., 1986. Application of commercial microwave ovens to organic synthesis. Tetra- hedron Lett. 41, 4945 – 4948. Hebeish, A., Refai, R., Ragheb, A., Abd-El-Thalouth, I., 1991. Factors affecting the technological properties of starch carbamate. StarchSta¨rke 43, 273 – 280.

4. Conclusions