TABLE OF CONTENT
Abstrak v
Abstract vi
Dedication vii
Acknowledgement viii
Table of Content ix
List of Tables xiii
List of Figures xiv
List Abbreviations, Symbols and Nomenclatures xv
CHAPTER 1: INTRODUCTION 1
1.1 Background
1 1.2
Problem Statement 3
1.3 Objective
4 1.4
Scope 4
CHAPTER 2: LITERATURE REVIEW 5
2.1 Lubrication
5 2.2
Purpose of Lubricant Oil 5
2.2.1 Reduce Friction and Wear 6
2.2.2 Reduce Temperature 7
2.2.3 Seal Out Contamination 7
2.2.4 Minimize Corrosion 8
2.2.5 Energy Reduction 8
2.3 Properties of Lubricant Oil
9 2.3.1 Viscosity
9 2.3.2 Pour Point
10 2.3.3 Flash Point
10 2.3.4 Non-Foaming
10 2.4
Used Lube Oil 11
ix
2.4.1 Composition of Used Lube Oil 12
2.4.1.1 Combustion Products 12
2.4.1.2 Abrasives 13
2.5 Filtration Process
14 2.5.1 Filter Classification
15 2.5.1.1 Surface Filters
15 2.5.1.2 Depth Filters
16 2.5.2 Types of Filtration Process
17 2.6
Types of Filter Media 19
2.6.1 Pleated Microfiberglass 19
2.6.2 Polypropylene 19
2.6.3 Activated Carbon 20
2.7 Engineering Design
21 2.7.1 CAD Software
21 2.8
Oil Analysis Testing 22
2.8.1 Rotating Disc Electrode Atomic Emission Spectrometry 22
2.8.2 Kinematic Viscosity Viscometer 23
CHAPTER 3: METHODOLOGY 24
3.1 Introduction
24 3.2
Methodology Flow Chart for PSM 25
3.3 Problem Statement
26 3.4
Identify Scopes and Objectives 26
3.5 Literature Review
27 3.6
Conceptual Design 28
3.7 Detail Design Drawing
28 3.8
Final Design 29
3.9 Material Selection
29 3.10
Prototype and Testing 29
3.11 Oil Analysis
30 3.11.1 Viscometer
30 3.11.2 Rotating Disc Electrode Atomic Emission Spectroscopy
31
x
CHAPTER 4: RESULT AND DISCUSSION 33
4.1 Introduction
33 4.2
Product Design Specification 34
4.2.1 Product Design Specification for Filtration Process 34
4.2.2 House of Quality 36
4.3 Morphology Chart
37 4.4
Conceptual Design 40
4.5 Concept Design
41 4.5.1 Concept Design 1
41 4.5.2 Concept Design 2
42 4.5.3 Concept Design 3
43 4.5.4 CAD Drawing Concepts
44 4.5.4.1 Concept Design 1
44 4.5.4.2 Concept Design 2
45 4.5.4.3 Concept Design 3
46 4.6
Conceptual Evaluation 47
4.6.1 Concept Screening 47
4.7 Detail Design
49 4.7.1 Part Drawing
49 4.7.2 Assembly Drawing
53 4.7.3 Exploded Drawing
54 4.8
Material Selection 55
4.9 Prototypes
60 4.10
Oil Analysis Test 61
4.10.1 Kinematic Viscosity Test Result 61
4.10.2 Element Test Result 63
CHAPTER 5: CONCLUSION AND FUTURE WORK 65
