v
TABLE OF CONTENT
Abstract i
Abstrak ii
Ancknowledgement iii
Table of Content v
List of Table viii
List of Figures ix
List Abbreviations xi
1. INTRODUCTION 1
1.1 Background 1
1.2 Problems Statement 2
1.3 Objectives and Aims of this Project 2
1.4 Scope and Limitation of Project 2
1.5 Importance of Project 2
1.6 Outline of Report 3
2. LITERATURE REVIEW 4
2.1 Definition of Drilling Machine
4 2.2
Parts of Machine 6
2.3 Standard Operations of Drilling Machine
8 2.4
Principal Types of Drilling Machine 8
2.5 Types of Drilling Machines
9 2.6
Introduction of Vise 14
2.7 Vise System
20 2.8
Types of Vise System 21
2.8.1 Hydraulic System 21
2.8.2 Pneumatic System 22
2.9 Previous Case Study
23 2.9.1 Vise for a Directional Drilling Machine
23 2.9.2 Vise Clamp
23
vi 2.9.3 Adjustable Clamp Jaws
24 2.9.4 Vise for Holding a Workpiece on an EDM Machine
24 2.9.5 Replaceable Vise Jaw Insert Assembly
25 2.9.6 Portable Vise
25 2.9.7 Hold-Down Device for Movable Jaw of a Vise
26 2.9.8 Precision Machine Tool Vise with Self Adjusting Clamp
26 2.9.9 Vise with Two Sets of Clamping Jaws
27 2.9.10 Flexible Jaw Vise Accessory for Irregular Objects
27
3. METHODOLOGY 29
3.1 Planning of the Study 29
3.1.1 Process Flow Diagram
29 3.1.2 Gantt Chart
31 3.2
Data Collection 31
3.2.1 Primary Data Collection 31
3.2.1.1 Field Observation 34
3.2.1.2 Archival Collections 34
3.2.2 Secondary Data 34
3.2.2.1 Book, Internet and Journal 35
3.3 Phase of Project
35 3.3.1
Phase 1: Selection of System 36
3.3.2 Phase 2: Design a vise 36
3.3.3 Phase 3: Produce Physical Part 37
3.3.3 Phase 4: Pneumatic System Installation 39
3.3.4 Phase 5: Testing Performance of Vise 39
4. VISE DESIGN 40
4.1 Material
40 4.2
Workpiece 41
4.3 Product Structure Tree
41 4.4
Mechanical Design 43
4.4.1 Jaw Part 43
4.4.2 Cover Part
44 4.4.3 Base Part
44
vii 4.4.4
Pin Part 45
4.5 Pneumatic Design
48 4.5.1 Fitting
48 4.5.2 Pressure Gauge
49 4.5.4 Push button
50 4.5.6 Directional Valve
51
5. RESULT AND DISCUSSION 53
5.1 Pneumatic Test
53 5.2
Clamping Test 57
5.2.1 Result of Clamping Test 59
5.3 Drilling Test
60 5.3.1 Result of Drilling Test
61 5.4
Surface Roughness Test 62
5.4.1 Result of Surface Roughness Test 63
5.5 Result and Discussion of the Project
67
6. CONCLUSION AND RECOMMENDATION 68
