Institutional Repository | Satya Wacana Christian University: Alat Produksi Jamu Bubuk Otomatis
Alat Produksi Jamu Bubuk Otomatis
Oleh
Shandrak Lha Roy
NIM: 612011058
Skripsi
Untuk melengkapi salah satu syarat memperoleh
Gelar Sarjana Teknik
Program Studi Teknik Elektro
Fakultas Teknik Elektronika dan Komputer
Universitas Kristen Satya Wacana
Salatiga
November 2016
ABSTRACT
Traditional medicine or herbal medicine is very popular as herbs or herbal.
Herbal medicine made from natural materials, such as parts of plants such as rhizomes
(roots), leaves, bark, and fruit. In the course of the work there are several methods used,
the method used is the method of modern and traditional methods. Modern methods use
automated production machinery and traditional methods using traditional means, such
as grating, mashing, and squeeze.
Traditional herbal medicine is done with traditional methods is usually a lot done
by UMKM (Usaha Mikro Kecil Menengah) or it could be done by individuals. This
method is normally done with the material grate ginger spice in this case, after it has
been grated, ginger will squeeze. Water of ginger juice entered into the cauldron and
mixed with other spices. After theat, ginger cooked into a powder.
The main objective of this activity is to build a simple automatic production
machine of herbal powder for household industries, so household industries can make
their own herbal powders.
This machine has been tested to cooking herbs ginger with long cooking process 1
hour, 2 hours or 3 hours. To get the best quality herbs using a temperature of 75 ° C - 85
° C. In one cycle of the cooking cycle can produce 7-10 kg of herbal ginger.
Keyword : Industry Household, Herbal Powders, Production Machine
KATA PENGANTAR
Puji dan syukur penulis ucapkan kepada Tuhan Yesus Kristus yang selalu
menyertai dan membimbing penulis selama menempuh pendidikan sampai sekarang
sehingga penulis dapat menyelesaikan perancangan serta penulisan tugas akhir sebagai
syarat kelulusan di Fakultas Teknik Elektronika dan Komputer Universitas Kristen
Satya Wacana.
Pada kesempatan ini penulis juga hendak mengucapkan terima kasih kepada
berbagai pihak yang baik secara langsung maupun tidak telah membantu penulis dalam
menyelesaikan skripsi ini :
1. Tuhan Yesus yang selalu memberikan jalan terbaik bagi penulis, sehingga
penulis dapat menyelesaikan skripsi ini.
2. Orang tua penulis yang selalu mendukung dan mendoakan penulis dalam
segala hal.
3. Bapak Deddy Susilo, S.T.,M.Eng. selaku pembimbing I yang sudah
memberikan waktunya untuk memberi bimbingan, kritik dan saran kepada
penulis selama mengerjakan skripsi ini
4. Bapak Gunawan Dewantoro, M.Sc.Eng selaku pembimbing II, terima kasih
atas kerja sama, motivasi dan saran-saran yang telah diberikan kepada
penulis..
5. Ketiga adik penulis Viona, Mico dan Josua yang selalu memberikan doa,
semangat dan motivasi sehingga penulis dapat menyelesaikan studinya.
6. R2C yang membantu dalam mekanik tugas akhir ini.
7. Januar Nur Arifin, Tan Jason, dan Adi G.X yang memberikan inspirasi dalam
meng-coding tugas akhir ini.
8. Alfonsus Agus, Rudy S. Lukito dan Lionel Andres Gde Victory Wicaksono
yang membantu penulis.
9. Seluruh staff dosen, karyawan dan laboran FTEK yang memfasilitasi penulis
selama belajar di FTEK UKSW.
10. Keluarga besar 2011 sebagai teman seperjuangan yang selalu memberi
dukungan kepada penulis.
11. Teman-teman FTEK, teman-teman dari fakultas lain, teman-teman Game, dan
seterusnya.
12. Berbagai pihak yang tidak dapat dituliskan satu persatu, penulis mengucapkan
terima kasih.
Penulis menyadari bahwa skripsi ini masih jauh dari kata “sempurna”, oleh karena
itu penulis sangat mengharapkan kritik maupun saran dari pembaca sekalian sehingga
skripsi ini dapat berguna bagi kemajuan teknik elektronika.
Salatiga, November 2016
Penulis
DAFTAR ISI
INTISARI .......................................................................................................................i
ABSTRACT....................................................................................................................ii
KATA PENGANTAR ....................................................................................................iii
DAFTAR ISI...................................................................................................................v
DAFTAR GAMBAR .................................................................................................... viii
DAFTAR TABEL...........................................................................................................x
DAFTAR ISTILAH........................................................................................................xi
BAB I
PENDAHULUAN .......................................................................................1
1.1. Tujuan ...................................................................................................1
1.2.Latar Belakang.......................................................................................1
1.3. Spesifikasi Sistem .................................................................................2
1.4. Sistematika Penulisan ...........................................................................2
BAB II
LANDASAN TEORI...................................................................................4
2.1. Arduino Mega 2560 ..............................................................................4
2.2. Sensor Suhu Thermocouple ..................................................................6
2.3. Real Time Clock ....................................................................................7
2.4. Relay .....................................................................................................8
2.5. Liquid Crystal Display (LCD) ..............................................................10
2.6. UV Tron ................................................................................................11
2.7. Servo............................................................................ .........................12
2.8. Switch Button.........................................................................................13
BAB III
PERANCANGAN ALAT............................................................................14
3.1. Gambaran Sistem ..................................................................................14
3.2. Gambaran Kerja Alat ............................................................................15
3.3. Perancangan Perangkat Keras.............................................................. 16
3.3.1. Perancangan Perangkat Keras Mekanik ....................................16
3.3.1.1. Perancangan Mekanik Dudukan Gear Box dan
Motor AC .........................................................................16
3.3.1.2. Perancangan Mekanik Dudukan Kompor dan
Kuali .................................................................................18
3.3.2. Perancangan Perangkat Keras Elektronik...................................22
3.3.2.1. Pengendali Utama............................................................. 22
3.3.2.2. Sensor Suhu Thermocouple Type-K .................................24
3.3.2.3. Sensor Api UV Tron ........................................................25
3.4. Perancangan Perangkat Lunak ..............................................................25
BAB IV
PENGUJIAN DAN ANALISA ...................................................................29
4.1. Pengujian Sensor Suhu .........................................................................29
4.2. Pengujian Adanya Api ..........................................................................31
4.3. Pengujian Tampilan LCD 20x4 ............................................................32
4.4. Pengujian Relay dan Mesin AC ............................................................33
4.5. Pengujian RTC......................................................................................33
4.6. Pengujian rpm (rotasi per menit) Pengaduk .........................................34
4.7. Pengujian Alat.......................................................................................36
BAB V
KESIMPULAN DAN SARAN....................................................................42
5.1. Kesimpulan ...........................................................................................42
5.2. Saran .....................................................................................................42
DAFTAR PUSTAKA .....................................................................................................43
DAFTAR GAMBAR
Gambar 2.1.
Konfigurasi Arduino Mega 2560 .......................................................... 4
Gambar 2.2.
Sensor Suhu Thermocouple.................... .............................................. 6
Gambar 2.3.
Konstruksi Thermocouple..................................................................... 7
Gambar 2.4.
Real Time Clock DS 3231..................................................................... 8
Gambar 2.5.
Relay ..................................................................................................... 9
Gambar 2.6.
Bagia Relay ........................................................................................... 9
Gambar 2.7.
LCD 20x4 ............................................................................................. 10
Gambar 2.8.
UV Tron................................................................................................ 11
Gambar 2.9.
Servo Hitec HS-5625MG...................................................................... 12
Gambar 2.10.
Switch Button ........................................................................................ 13
Gambar 3.1.
Blok Diagram alat ................................................................................. 14
Gambar 3.2.
Mekanik Keseluruhan Dudukan Motor AC dan Gear Box................... 16
Gambar 3.3.
Pulley .................................................................................................... 18
Gambar 3.4.
Mekanik Keseluruhan Dudukan Kompor dan Kuali ............................ 19
Gambar 3.5.
UV Tron................................................................................................ 20
Gambar 3.6.
Thermocouple Tipe-K........................................................................... 20
Gambar 3.7.
Servo ..................................................................................................... 21
Gambar 3.8.
Pemantik Api ........................................................................................ 21
Gambar 3.9.
Skema Sensor Suhu Thermocouple ...................................................... 25
Gambar 3.10.
Diagram Alir Alat Produksi Jamu Bubuk Otomatis (Bagian 1) ........... 26
Gambar 3.11.
Diagram Alir Alat Produksi Jamu Bubuk Otomatis (Bagian 2) ........... 27
Gambar 4.1.
Tampilan Utama LCD Pada Alat.......................................................... 32
Gambar 4.2.
Tampilan ketika alat sedang melakukan lama pemrosesan 1 jam ........ 32
Gambar 4.3.
Jamu jahe ketika awal mulai proses 1 jam............................................ 37
Gambar 4.4.
Jamu jahe ketika pertengahan proses 1 jam.......................................... 37
Gambar 4.5.
Jamu jahe ketika akhir proses 1 jam ..................................................... 38
Gambar 4.6.
Jamu jahe ketika awal mulai proses 2 jam............................................ 38
Gambar 4.7.
Jamu jahe ketika pertengahan proses 2 jam.......................................... 39
Gambar 4.8.
Jamu jahe ketika akhir proses 2 jam ..................................................... 39
Gambar 4.9.
Jamu jahe ketika awal mulai proses 3 jam............................................ 40
Gambar 4.10.
Jamu jahe ketika pertengahan proses 3 jam.......................................... 40
Gambar 4.11.
Jamu jahe ketika akhir proses 1 jam ..................................................... 41
DAFTAR TABEL
Tabel 2.1.
Konfigurasi Pin LCD 20x4 ................................................................... 10
Tabel 3.1.
Konfigurasi Pin ATMega 2560 Pada Bagian Pengendali
Utama.................................................................................................... 23
Tabel 4.1.
Perbandingan Pengukuran Suhu................................................. .......... 30
Tabel 4.2.
Hasil Pengukuran Jarak UV Tron Terhadap Kompor .......................... 31
Tabel 4.3.
Hasil Pengujian Relay 5 Volt................................................................ 33
Tabel 4.4.
Hasil Pengujian RTC (Real Time Clock).............................................. 34
Tabel 4.5.
Tabel Hasil Pengujian rpm (rotasi per menit) Pangaduk ...................... 34
Tabel 4.6.
Hasil Pengujian Alat ............................................................................. 36
Oleh
Shandrak Lha Roy
NIM: 612011058
Skripsi
Untuk melengkapi salah satu syarat memperoleh
Gelar Sarjana Teknik
Program Studi Teknik Elektro
Fakultas Teknik Elektronika dan Komputer
Universitas Kristen Satya Wacana
Salatiga
November 2016
ABSTRACT
Traditional medicine or herbal medicine is very popular as herbs or herbal.
Herbal medicine made from natural materials, such as parts of plants such as rhizomes
(roots), leaves, bark, and fruit. In the course of the work there are several methods used,
the method used is the method of modern and traditional methods. Modern methods use
automated production machinery and traditional methods using traditional means, such
as grating, mashing, and squeeze.
Traditional herbal medicine is done with traditional methods is usually a lot done
by UMKM (Usaha Mikro Kecil Menengah) or it could be done by individuals. This
method is normally done with the material grate ginger spice in this case, after it has
been grated, ginger will squeeze. Water of ginger juice entered into the cauldron and
mixed with other spices. After theat, ginger cooked into a powder.
The main objective of this activity is to build a simple automatic production
machine of herbal powder for household industries, so household industries can make
their own herbal powders.
This machine has been tested to cooking herbs ginger with long cooking process 1
hour, 2 hours or 3 hours. To get the best quality herbs using a temperature of 75 ° C - 85
° C. In one cycle of the cooking cycle can produce 7-10 kg of herbal ginger.
Keyword : Industry Household, Herbal Powders, Production Machine
KATA PENGANTAR
Puji dan syukur penulis ucapkan kepada Tuhan Yesus Kristus yang selalu
menyertai dan membimbing penulis selama menempuh pendidikan sampai sekarang
sehingga penulis dapat menyelesaikan perancangan serta penulisan tugas akhir sebagai
syarat kelulusan di Fakultas Teknik Elektronika dan Komputer Universitas Kristen
Satya Wacana.
Pada kesempatan ini penulis juga hendak mengucapkan terima kasih kepada
berbagai pihak yang baik secara langsung maupun tidak telah membantu penulis dalam
menyelesaikan skripsi ini :
1. Tuhan Yesus yang selalu memberikan jalan terbaik bagi penulis, sehingga
penulis dapat menyelesaikan skripsi ini.
2. Orang tua penulis yang selalu mendukung dan mendoakan penulis dalam
segala hal.
3. Bapak Deddy Susilo, S.T.,M.Eng. selaku pembimbing I yang sudah
memberikan waktunya untuk memberi bimbingan, kritik dan saran kepada
penulis selama mengerjakan skripsi ini
4. Bapak Gunawan Dewantoro, M.Sc.Eng selaku pembimbing II, terima kasih
atas kerja sama, motivasi dan saran-saran yang telah diberikan kepada
penulis..
5. Ketiga adik penulis Viona, Mico dan Josua yang selalu memberikan doa,
semangat dan motivasi sehingga penulis dapat menyelesaikan studinya.
6. R2C yang membantu dalam mekanik tugas akhir ini.
7. Januar Nur Arifin, Tan Jason, dan Adi G.X yang memberikan inspirasi dalam
meng-coding tugas akhir ini.
8. Alfonsus Agus, Rudy S. Lukito dan Lionel Andres Gde Victory Wicaksono
yang membantu penulis.
9. Seluruh staff dosen, karyawan dan laboran FTEK yang memfasilitasi penulis
selama belajar di FTEK UKSW.
10. Keluarga besar 2011 sebagai teman seperjuangan yang selalu memberi
dukungan kepada penulis.
11. Teman-teman FTEK, teman-teman dari fakultas lain, teman-teman Game, dan
seterusnya.
12. Berbagai pihak yang tidak dapat dituliskan satu persatu, penulis mengucapkan
terima kasih.
Penulis menyadari bahwa skripsi ini masih jauh dari kata “sempurna”, oleh karena
itu penulis sangat mengharapkan kritik maupun saran dari pembaca sekalian sehingga
skripsi ini dapat berguna bagi kemajuan teknik elektronika.
Salatiga, November 2016
Penulis
DAFTAR ISI
INTISARI .......................................................................................................................i
ABSTRACT....................................................................................................................ii
KATA PENGANTAR ....................................................................................................iii
DAFTAR ISI...................................................................................................................v
DAFTAR GAMBAR .................................................................................................... viii
DAFTAR TABEL...........................................................................................................x
DAFTAR ISTILAH........................................................................................................xi
BAB I
PENDAHULUAN .......................................................................................1
1.1. Tujuan ...................................................................................................1
1.2.Latar Belakang.......................................................................................1
1.3. Spesifikasi Sistem .................................................................................2
1.4. Sistematika Penulisan ...........................................................................2
BAB II
LANDASAN TEORI...................................................................................4
2.1. Arduino Mega 2560 ..............................................................................4
2.2. Sensor Suhu Thermocouple ..................................................................6
2.3. Real Time Clock ....................................................................................7
2.4. Relay .....................................................................................................8
2.5. Liquid Crystal Display (LCD) ..............................................................10
2.6. UV Tron ................................................................................................11
2.7. Servo............................................................................ .........................12
2.8. Switch Button.........................................................................................13
BAB III
PERANCANGAN ALAT............................................................................14
3.1. Gambaran Sistem ..................................................................................14
3.2. Gambaran Kerja Alat ............................................................................15
3.3. Perancangan Perangkat Keras.............................................................. 16
3.3.1. Perancangan Perangkat Keras Mekanik ....................................16
3.3.1.1. Perancangan Mekanik Dudukan Gear Box dan
Motor AC .........................................................................16
3.3.1.2. Perancangan Mekanik Dudukan Kompor dan
Kuali .................................................................................18
3.3.2. Perancangan Perangkat Keras Elektronik...................................22
3.3.2.1. Pengendali Utama............................................................. 22
3.3.2.2. Sensor Suhu Thermocouple Type-K .................................24
3.3.2.3. Sensor Api UV Tron ........................................................25
3.4. Perancangan Perangkat Lunak ..............................................................25
BAB IV
PENGUJIAN DAN ANALISA ...................................................................29
4.1. Pengujian Sensor Suhu .........................................................................29
4.2. Pengujian Adanya Api ..........................................................................31
4.3. Pengujian Tampilan LCD 20x4 ............................................................32
4.4. Pengujian Relay dan Mesin AC ............................................................33
4.5. Pengujian RTC......................................................................................33
4.6. Pengujian rpm (rotasi per menit) Pengaduk .........................................34
4.7. Pengujian Alat.......................................................................................36
BAB V
KESIMPULAN DAN SARAN....................................................................42
5.1. Kesimpulan ...........................................................................................42
5.2. Saran .....................................................................................................42
DAFTAR PUSTAKA .....................................................................................................43
DAFTAR GAMBAR
Gambar 2.1.
Konfigurasi Arduino Mega 2560 .......................................................... 4
Gambar 2.2.
Sensor Suhu Thermocouple.................... .............................................. 6
Gambar 2.3.
Konstruksi Thermocouple..................................................................... 7
Gambar 2.4.
Real Time Clock DS 3231..................................................................... 8
Gambar 2.5.
Relay ..................................................................................................... 9
Gambar 2.6.
Bagia Relay ........................................................................................... 9
Gambar 2.7.
LCD 20x4 ............................................................................................. 10
Gambar 2.8.
UV Tron................................................................................................ 11
Gambar 2.9.
Servo Hitec HS-5625MG...................................................................... 12
Gambar 2.10.
Switch Button ........................................................................................ 13
Gambar 3.1.
Blok Diagram alat ................................................................................. 14
Gambar 3.2.
Mekanik Keseluruhan Dudukan Motor AC dan Gear Box................... 16
Gambar 3.3.
Pulley .................................................................................................... 18
Gambar 3.4.
Mekanik Keseluruhan Dudukan Kompor dan Kuali ............................ 19
Gambar 3.5.
UV Tron................................................................................................ 20
Gambar 3.6.
Thermocouple Tipe-K........................................................................... 20
Gambar 3.7.
Servo ..................................................................................................... 21
Gambar 3.8.
Pemantik Api ........................................................................................ 21
Gambar 3.9.
Skema Sensor Suhu Thermocouple ...................................................... 25
Gambar 3.10.
Diagram Alir Alat Produksi Jamu Bubuk Otomatis (Bagian 1) ........... 26
Gambar 3.11.
Diagram Alir Alat Produksi Jamu Bubuk Otomatis (Bagian 2) ........... 27
Gambar 4.1.
Tampilan Utama LCD Pada Alat.......................................................... 32
Gambar 4.2.
Tampilan ketika alat sedang melakukan lama pemrosesan 1 jam ........ 32
Gambar 4.3.
Jamu jahe ketika awal mulai proses 1 jam............................................ 37
Gambar 4.4.
Jamu jahe ketika pertengahan proses 1 jam.......................................... 37
Gambar 4.5.
Jamu jahe ketika akhir proses 1 jam ..................................................... 38
Gambar 4.6.
Jamu jahe ketika awal mulai proses 2 jam............................................ 38
Gambar 4.7.
Jamu jahe ketika pertengahan proses 2 jam.......................................... 39
Gambar 4.8.
Jamu jahe ketika akhir proses 2 jam ..................................................... 39
Gambar 4.9.
Jamu jahe ketika awal mulai proses 3 jam............................................ 40
Gambar 4.10.
Jamu jahe ketika pertengahan proses 3 jam.......................................... 40
Gambar 4.11.
Jamu jahe ketika akhir proses 1 jam ..................................................... 41
DAFTAR TABEL
Tabel 2.1.
Konfigurasi Pin LCD 20x4 ................................................................... 10
Tabel 3.1.
Konfigurasi Pin ATMega 2560 Pada Bagian Pengendali
Utama.................................................................................................... 23
Tabel 4.1.
Perbandingan Pengukuran Suhu................................................. .......... 30
Tabel 4.2.
Hasil Pengukuran Jarak UV Tron Terhadap Kompor .......................... 31
Tabel 4.3.
Hasil Pengujian Relay 5 Volt................................................................ 33
Tabel 4.4.
Hasil Pengujian RTC (Real Time Clock).............................................. 34
Tabel 4.5.
Tabel Hasil Pengujian rpm (rotasi per menit) Pangaduk ...................... 34
Tabel 4.6.
Hasil Pengujian Alat ............................................................................. 36