Problems Statements Objectives of Project Scope of Project

1.2 Problems Statements

The problems that be based on this study are: i. There are limited studies or information that exists regarding to the issue of the palm oil as the cutting fluid in milling operation. ii. The current coolants are harmful to the operator compared to the new formula coolant based on vegetable oil organic like palm oil which is environmental friendly. iii. There have no study proving that whether palm oil is a suitable solution to mix with coolant. What happened if both of them are mixed?

1.3 Objectives of Project

In recognition the importance of coolant in machining, this project is tried to achieve the following objectives: i. To study the performance between pure oil based coolant and combination of oil based coolant with palm oil on cutting surface in milling operation. ii. To analyze the surface roughness and observe the surface texture of the surface machining that was produced on the workpiece from the usage of the oil-based coolant mix with palm oil and relating them with the parameters involves. iii. To compare and identify the best coolant between the oil-based coolant and the combination of oil-based coolant with palm oil in the aspect of surface machining. 3

1.4 Scope of Project

This project is done to analyse the coolant application in milling operation in Manufacturing Laboratory of UTeM. The coolant to be used in this project is a bacteriostatic emulsifiable cutting oil. The bacteriostatic emulsifiable cutting oil has mixed with pure palm oil. This coolant afterwards is applied in face milling operation. All machining processes performed on carbon steel AISI 1045 with several parameters which are time of machining and cutting speed. This study will be focusing on the surface of machining consist of the surface roughness and surface texture. All of the samples will be analyzed using surface roughness tester and metallurgy microscope. The discussion will be done based on the result obtained. 4 CHAPTER 2 LITERATURE REVIEW

2.1 Cutting Fluid