07.0 Case studies in Solid Waste Management

7 – Case studies in Solid Waste Management

Introduction to Climate Change

Wim Maaskant
BGP Engineers – The Netherlands

www.bgpengineers.com

7 – Case studies in Solid Waste Management

Financial assessment of Emission
Reduction investments

Wim Maaskant
BGP Engineers – The Netherlands

www.bgpengineers.com

7 – Case studies in Solid Waste Management
Carbon Credits enhance the finances of your project :


Carbon credits:
• It is new since approx.7 years when some European Governments
have started to buy with purpose of meeting their Kyoto targets
• The start of the European Emissions Trading Scheme in 2005 has
accelerated the carbon market
• Clean Development Mechanism (CDM) combines financial support
with sustainable development and technology transfer
• Reducing Emissions from Deforestation and Degradation (REDD)
is new mechanism, but still under development, with particular
interest for countries with tropical forests (Indonesia, Cameroun,
Brazil etc.) and with possibilities for generating income

Financing instruments

7 – Case studies in Solid Waste Management
Carbon Credits and credit cash flow, some key issues :

• carbon credits:



– enhancing return on equity
– reducing debt leverage
comfort for lenders (investors, banks)
– supporting debt service with carbon cash flows
– securitising with ERPA
CO2 reductions

equity
debt

heat
electricity

Financing instruments

7 – Case studies in Solid Waste Management
Financial assessment: the basics (1)

The purpose of financial assessment is to obtain

1)insight and understanding about your budget;
2)Information about the profitability of your investment;
3)Insight into the financial risks of the project
Key parameter is the Internal Rate of Return (IRR).
We need to understand the time-value of money = a Rupia today is not the
same as a Rupia after 10 years

Financing instruments

7 – Case studies in Solid Waste Management
Financial assessment: the basics (2)

Time-value of money
One barrel of oil = 70 Euo = 110 Dollar = 1 million
Rupia

year

Invest


1

2

3

4

5

6

7

8

9

10


1.000.0
00

If real price remains the same: how much money do you need now to buy one barrel
after 10 years?

Interest

15%

385.54
1.000.
3 424.098 466.507 513.158 564.474 620.921 683.013 751.315 826.446 909.091
000
If real price increases by X% per year: how much money do need now to buy one
barrel after 10 years?

Money:

1.000. 1.150.0 1.322.5 1.520.8 1.749.0 2.011.3 2.313.0 2.660.0 3.059.0 3.517.8 4.045.

000
00
00
75
06
57
61
20
23
76
558

If real price increases by X% per year: how much money do need now to buy one
barrel after 10 years?

Money:

15%

5%


1.000. 1.050.0 1.102.5 1.157.6 1.215.5 1.276.2 1.340.0 1.407.1 1.477.4 1.551.3 1.628.
000
00
00
25
06
82
96
00
55
28
895

Financing instruments

If real price increases by X% and interst rate is Y% per year: how much money do need now to buy one barrel

7 – Case studies in Solid Waste Management
Case studies


Case study 1: Renewable energy in agricultural company (Cyprus)
Case study 2: Energy efficiency in Textile industry (Macedonia)
Case study 3: Landfill Gas Capture and Energy Generation (Indonesia)

Financing instruments

7 – Case studies in Solid Waste Management
Case 1: Renewable energy from waste

Basic information:
The company is a animal farm
Its main production activities are
(i)Breeding
(ii)Waste management
(iii)Energy production

7 – Case studies in Solid Waste Management
Case 1: Renewable energy from waste


Biogas and electricity:
biogas
(i)Biogas is produced in digester
(ii)Biogas is used in gas engine /
Diesel (10%)
CHP-installation
(iii)CHP-installation produces
electricity and heat
(iv)Heat is used for climate control
CHP
in breeding farm
(v)Electricity is supplied to public
network
Hot water

digester

electricity
Public electricity network


farm

7 – Case studies in Solid Waste Management
Case 1 – waste-to-energy: input data

Biogas / Energy Yield from Input
Substrate % Org. Input t/yr
Pig Manure
6
51,000
Dairy manure 6
52,560
Total
Total per day

103,650
284

Biogas Yield m3/t
22

23

Total Biogas Yield per Year
1,122,000 m3
1,208,880 m3
2,330,880 m3
6,386 m3

Notes:
1 m3 of biogas can produce 6.0 KWh of Total Energy (Electrical and Thermal)
1 m3 of biogas can produce 2.0 KWh of electricity

Financing instruments

7 – Case studies in Solid Waste Management
Case 1 – basic information

Combined Heat & Power principle:

Financing instruments

7 – Case studies in Solid Waste Management
Case 1 – basics of financial assessment

Financial assessment:
1)Must comprise all financial parameters relevant to the project
2)Cost information on: equipment and civil structures, utilities (gas, water,
electricity etc.)
3)Must include financing parameters (“how will you pay for the investments?”)
4)Objective is to assess the revenues and the financial risks of the investment

Financing instruments

7 – Case studies in Solid Waste Management
Case 1 – basics of financial assessment

Financial assessment:
We make EXCEL sheet for financial analysis (EXERCISE)

Financing instruments

7 – Case studies in Solid Waste Management
Case 1 – approach of financial assessment

Approach:
1)Collect prices of equipment, works and services relevant to the project; validity
of prices; payment terms
2)Collect price information on input flows and output flows; make price prognosis
3)Set-up EXCEL sheet
4)Make analysis of risks and price effects

Financing instruments

7 – Case studies in Solid Waste Management
Case 1 – EXCEL - overview
Organic Waste Digester
Investment Appraisal for the installation of anaerobic digestion
Variables

Exchange rate

Discount rate

Select applicable
rate

7,00%

Period (years)

1,60 $/Euro

CER-income

10

Euro/CER

10

Investment amount

€ 1.950.000,00

Investment second phase



CHP Units and Anaerobic Reactor and Electrical installation and groundwork,engineering

750.000,00

Year

0

1

2

3

4

5

6

7

8

9

10

Outflows
Investment Capital (initial)

(2.700.000)

-

-

-

-

Capital Cost

-

(189.000)

(189.000)

(189.000)

(189.000)

Replacement cost CHP

-

(47.074)

(79.382)

(94.613)

(94.613)

Maintenance (1)

-

(58.968)

(140.873)

(163.811)

Diesel Costs (2)(3)

-

(36.303)

(86.726)

Salaries

-

(34.200)

General

-

(3.420)

(2.700.000)

Total cash outflow

-

-

(189.000)

(189.000)

(189.000)

(189.000)

(189.000)

(94.613)

(94.613)

(94.613)

(94.613)

(94.613)

(94.613)

(163.811)

(163.811)

(163.811)

(163.811)

(163.811)

(163.811)

(163.811)

(100.847)

(100.847)

(100.847)

(100.847)

(100.847)

(100.847)

(100.847)

(100.847)

(35.910)

(37.706)

(39.591)

(41.570)

(43.649)

(45.831)

(48.123)

(50.529)

(53.055)

(3.591)

(3.771)

(3.959)

(4.157)

(4.365)

(4.583)

(4.812)

(5.053)

(5.306)

(368.965)

(535.483)

(589.747)

(591.821)

(593.998)

(596.285)

(598.685)

(601.206)

(603.853)

(606.632)

775.370

(189.000)

Inflows
Electricity Sales (4)(5)(6)

-

279.116

666.801

775.370

775.370

775.370

775.370

775.370

775.370

775.370

Income from Heating

-

43.000

45.150

47.408

49.778

52.267

54.880

57.624

60.505

63.531

66.707

150.000

150.000

150.000

150.000

150.000

150.000

150.000

150.000

150.000

150.000

CARBON CREDITS
Tax Benefit 7Years Depr

-

27.000

27.000

27.000

27.000

27.000

27.000

27.000

27.000

27.000

27.000

Tax Benefit on interest payment
Total cash inflow

-

18.900
518.016

18.900
907.851

18.900
1.018.678

18.900
1.021.048

18.900
1.023.537

18.900
1.026.151

18.900
1.028.895

18.900
1.031.776

18.900
1.034.801

18.900
1.037.978

Net Cash Flow

(2.700.000)

Discount factor

149.051
1,00000

Discounted Value

7.014

(NPV=Total discounted values)
IRR

7%

(2.700.000)

372.368
0,93458

139.300

428.931
0,87344

325.240

429.227
0,81630

350.135

429.539
0,76290

327.456

429.866
0,71299

306.255

430.209
0,66634

286.438

430.570
0,62275

267.913

430.948
0,58201

250.595

431.346
0,54393

234.407

0,50835
219.274

7 – Case studies in Solid Waste Management
Case 1 – EXCEL – input data

1) Biogas production data
2) Performance data from CHP-installation (IN: gas, OUT: heat, electricity)
3) Life time of project
4) Cost of money (interest rate, non-islamic banking)
5) Currency (import or domestic equipment)
6) Prices of utilities (water, electricity, carbon credits etc.)

Financing instruments

7 – Case studies in Solid Waste Management
Case 1 – exercise

Analysis of optimization of investment (GROUP WORK + PRESENTATION):
1)Which are the key factors to increase the profitability of the investment project?
-on input side
-on operational side
-on output side
2) Which (additional) risks can you identify if:
-the project life time is 6 years instead of 10 years?
-the project life time is 15 years instead of 10 years?
(please look for internal risks (= inside of project) and external risks (= cannot be
influenced by project)

Financing instruments

7 – Case studies in Solid Waste Management
Case 2: Energy Efficiency in industry

Basic information:
Project Title: Energy Conservation Program at Tetex Textile Mill in Tetovo
Teteks (est. 1951) is a large, vertically integrated, wool textile manufacturer in
Tetovo, Macedonia. It employs 3,200 employees
Its main production processes are 1,030 tons of yarn, 800,000 meters of fabric,
700,000
pieces for ready-made garments and 330,000 pieces for knitted apparel.
The plant has two steam boilers and generates large quantities of steam for
both process and heating purposes (approximately 83,000 tons/year). The
Company paid approximately $1.37 million for heat and approximately
$390,000 for electricity (approximately 9,300 MWh)

7 – Case studies in Solid Waste Management
Case 2: continued…

Energy case:
Purpose: to reduce costs
Main object: two operating boilers that generate steam
EE option: the coal-fired boiler has the capacity to generate 40 tons of steam
per hour (25-bar). The heavy oil-fired boiler has the capacity to generate 10-15
tons of steam per hour (7-bar). According to a past survey, however, both
boilers were operating at a much lower capacity and generated only 18 tons of
steam per hour (7-bar) in total.
Heat consumption was 2.5 times higher in the winter than during the rest
of the year.
Financing instruments

7 – Case studies in Solid Waste Management
Case 2: continued…

Approach:
1) Feasibility study with assessment of options
2) “Quick fix” measures (short pay-back period)
3) More advanced measures (medium or long pay-back period)

Financing instruments

7 – Case studies in Solid Waste Management
Case 2: continued…

Collect real data:

•Boiler combustion measurements were taken using a combustion analyzer.
•A thorough survey of the arrangement, sizing and insulation of the steam
distribution system was conducted to identify potential improvements.
•A steam trap survey was conducted to identify and quantify failures and leaks
and explore how condensation recovery and heat transfer efficiency could be
optimized.
•Hot water systems were inspected to evaluate heat recovery opportunities and
identify physical requirements for making improvements.
•Plant equipment was inspected to assess energy efficiency. Opportunities for
consolidation to improve efficiency were identified and discussed with
production managers.
Financing instruments

7 – Case studies in Solid Waste Management
Case 2: continued…

• The condition and thickness of building insulation and weatherproofing were



inspected. A general lack of building insulation was noted. Numerous
openings in doors and windows were also observed.
Steam, air and water leak detection and maintenance practices were
assessed.
The tracking and management system by which Teteks monitors and
controls energy use was assessed.

Financing instruments

7 – Case studies in Solid Waste Management
Case 2: continued…

Key information from study: Teteks consumes 83,143 tons of steam per
year and 9,271 MWh of electricity in 2001. Steam represented approximately
60% of the total energy consumption per year while electricity consumption
amounted to 35%. Compressed air made up the remaining five percent.
(-> set priorities!)
Based on the results, it were recommended several low and medium cost
measures, as well as a few high cost measures. These measures required a
total investment outlay of $1,587,000 with a simple payback period of
approximately 24 months generating an annual cost savings of $772,683.

Financing instruments

7 – Case studies in Solid Waste Management
Case 2: continued…

Results: see paper

•Awareness increased
•All management levels involved
•Reduction of operational room
•Management strategy is required

Financing instruments

7 – Case studies in Solid Waste Management
Case 2: continued…

CO2-reduction:
In addition to these cost savings, environmental benefits were also generated.
Implementation of the improvement measures reduce carbon dioxide emissions
by 20,000 tons per year

•Kyoto-period (2008-2012) allows trading of Carbon Credits
•If all measures are implemented in 2008, 4 years of Carbon Credits can be
produced, approx. 80,000 credits
•Price of Carbon Credits is approx.12-15 euros

Therefore, the value of the emissions reduction equals to approx. 1 million euro
Financing instruments

7 – Case studies in Solid Waste Management
Case 3: Landfill gas capture and energy generation

Basic information:
The landfill is an existing one with some parts not in operation and some parts
where waste is disposed

•The landfill was started 8 years ago
•The landfill needs re-structuring (by shape and by organisation)
•Waste amounts are expected to increase during 2008-2012
•The upgrading plan foresees the construction of gas wells, flare, processing
unit and generation of electricity

Case study will define, calculate and assess the costs and benefits of the
envisaged investment and the operations
Financing instruments

7 – Case studies in Solid Waste Management
Case 3: the current picture

Financing instruments

7 – Case studies in Solid Waste Management
Case 3: the current picture, continued…

Financing instruments

7 – Case studies in Solid Waste Management
Case 3: the current picture, continued…

Financing instruments

7 – Case studies in Solid Waste Management
Case 3: the future picture

Financing instruments

7 – Case studies in Solid Waste Management
Case 3: the future picture, continued…

Financing instruments

7 – Case studies in Solid Waste Management
Case 3: the future picture, continued…

7 – Case studies in Solid Waste Management
Case 3: the future picture, continued…

Financing instruments

7 – Case studies in Solid Waste Management
Case 3: the future picture, continued…

Financing instruments

7 – Case studies in Solid Waste Management
Case 3: Methane (1)

Methane Sources are:
• Oil & gas industry (45%)
• Waste sector (25%)
• Agriculture (20%)
• Natural sources (10%)

Molecular structure

Chemical formula

7 – Case studies in Solid Waste Management
Case 3: Methane (2)

Methane characteristics:
• Odourless gas
• Invisible gas
• Very explosive (@ 5-15 vol% with air)
• High energy content (38 MJ/Nm3)
• Non toxic
• Pure, no contaminants
• Global warming potential = 21



Nm3 = one cubic meter at standard conditions of 0 oC (273 oK)and 1 atmosphere pressure (105 Pa)
Energy content is defined as higher or lower thermal value

Question: why is possible that we are able to smell landfill gas?

7 – Case studies in Solid Waste Management
Case 3: Methane (3)

Methane is very important reason for Global Warming

7 – Case studies in Solid Waste Management
Case 3: Global Warming Potential

Global warming potential (GWP) is a measure of how much a
given mass of greenhouse gas is estimated to contribute to
global warming. It is a relative scale which compares the gas
in question to that of the same mass of carbon dioxide (whose
GWP is by definition 1).
A GWP is calculated over a specific time interval and the value of
this must be stated whenever a GWP is quoted or else the
value is meaningless.
Carbon dioxide has a GWP of exactly 1 (since it is the baseline
unit to which all other greenhouse gases are compared).
Methane has a GWP of 21

Financing instruments

7 – Case studies in Solid Waste Management
Case 3: Landfill gas

Landfill gas characteristics:
• Smelly gas
• Invisible gas
• Very explosive (@ 10-30 vol% with air)
• High energy content (18-20 MJ/Nm3)
• Main components are CH4, CO2, N2, H2S and organic compounds
• Toxic
• It contains contaminants

Financing instruments

7 – Case studies in Solid Waste Management
Case 3: Landfill gas capture and energy generation, continued…

Basic calculation:
The landfill is an existing one with some parts not in operation and some parts
where waste is disposed

•The landfill was started 8 years ago
•The landfill needs re-structuring (by shape and by organisation)
•Waste amounts are expected to increase during 2008-2012
•The upgrading plan foresees the construction of gas wells, flare, processing
unit and generation of electricity

Case study will define, calculate and assess the costs and benefits of the
envisaged investment and the operations
Financing instruments

7 – Case studies in Solid Waste Management
Case 3: Landfill gas capture and energy generation

Basic information, more facts:

•Release of methane (landfill gas) has been observed
•There is insufficient structure in landfill activities
•Approx. 50 people live near or on top of the landfill
Define the immediate problems which you have and present approach to
preparing landfill gas extraction project (SHORT GROUP WORK)
Make 3-4 bullet point for each question

Financing instruments

7 – Case studies in Solid Waste Management
Case 3: The value of landfill gas

Basic information, key data:

•Weight of methane: 0.72 kg/Nm3
•Global warming potential = 21
•Landfill gas: high energy content (18-20 MJ/Nm3) – 50% of landfill gas = CH4
•Calculated production of landfill gas = 50 Nm3 per hour
•Landfill gas equipment will be operational during 8,000 hours per year
•Landfill gas is utilized by gas engine for producing electricity (efficiency = 35%
from gas to electricity)
•Energy conversion: 1 MJ = 0.27 kWh
•Value of Carbon Credit = 9 Euro

Exercise:
1.How much of global warming potential is achieved per year? (express in tonnes)
2.How much electricty is produced per year? (express in MWh)
3.How much is value of emissions reduction per year? (express in Euro)
Financing instruments

7 – Case studies in Solid Waste Management
Exercise: calculate value of landfill gas

Biogas production is calculated at 50 Nm3/h
Number of hours = 8,600 hours per year (simplified)
=> 50 x 8,600 = 430,000 Nm3 biogas per year
Methane content of biogas = 50% of volume
=> 0.50 x 430,000 = 215,000 Nm3 CH4/year
Weight of methane gas = 0.72 kg/Nm3
=> 0.72 x 215,000 = 154,000 kg CH4/year = 154 ton CH4/year
GWP of Methane = 21 ton CO2-equivalent per ton CH4
=> 21 x 154 = 3250.8 ton CO2-equivalent
Number of operational hours = 8,000 per year (600 hours for maintenance)
Emission Reduction = 8000 hours/8600 hours x 3250.8 = 3,024 ton CO2equivalent
Remains: 3250.8 -/- 3024 = 226.8 ton CO2-equivalent

7 – Case studies in Solid Waste Management
Exercise: calculate value of landfill gas

Electricity:
Biogas production is calculated at 50 Nm3/h
Number of operational hours = 8,000 per year
=> 50 x 8,000 = 400,000 Nm3/year => the gas goes to gas engine
Energy content of landfill gas = 20 MJ/Nm3
=> Energy production: 20 x 400,000 = 8,000,000 MJ/year
Efficiency of gas engine = 35%
=> 8,000,000 x 0.35= 2,800,000 MJ/year electricity production
Conversion factor = 0.27 kWh/MJ
=> 0.27 x 2,800,000 = 756,000 kWh/year = 756 MWh/year
Price of kWh = 500 Rp/kWh => 378,000,000 Rp/year = 35,000 Euro/year
CER = 3024/year x 9 euro = 27,216 Euro/year