Conclusion Design Simulation of Filing Sequence and Solidification Time for Cast Metal Matrix Composite by Low Pressure Die Casting.

Copyright © 2011 Praise Worthy Prize S.r.l. - All rights reserved International Review of Mechanical Engineering, Vol. 5, N. 2 Special Issue on Heat Transfer 216 Figure 8 depicts the temperature distribution along the tunnel roof wall when steady state condition is reached. For small lh ratios the temperature distribution are more homogeneous, the radiation effect are less evident and the detected temperatures are the highest. When lh raises the distance between surfaces and duct reduces and the central part of the roof walls is heated by radiation, significantly. The introduction of the thermal shield decreases the temperature values and distribution are more homogeneous. x l θ 0.25 0.5 0.75 1 1.4 1.45 1.5 1.55 1.6 1.65 lh = 1.00 lh = 1.46 lh = 2.00 lh = 2.27 lh = 3.26 lh = 4.00 With Thermal Shield Fig. 8. Temperature profiles of tunnel roof surface for different lh at steady state condition with thermal shields In Figure 9 results are presented in terms of average dimensionless temperature of the tunnel side walls for different lh ratios and investigate the influence of the thermal shields. As described, the introduction of the thermal shield tends to decrease the temperatures evaluated on the tunnel side walls and this behavior is more evident as lh augments. y h θ 0.25 0.5 0.75 1 1.1 1.2 1.3 1.4 1.5 1.6 lh = 1.00 lh = 1.46 lh = 2.00 lh = 2.27 lh = 3.26 lh = 4.00 With Thermal Shield Fig. 9. Dimensionless temperature profiles of tunnel side surface for different lh ratios at steady state condition for the configuration with thermal shields s = 0.007 m Figure 10 shows the Nusselt number profile depending on time for the base configuration with thermal shields for different values of the underbody total width, L. Nusselt number raises as L decreases although differences are not so significant. In this way, it is possible to focus the attention on simpler models characterized by small L and reduce computational times. τ Nu 1 2 55 60 65 70 L tot = 0.60 m L tot = 0.70 m L tot = 0.85 m L tot = 0.90 m L tot = 1.00 m With Thermal Shield Fig. 10. Nusselt number profile depending on time for the base configuration with thermal shields for different values of L Figures 11 are referred to the base configuration characterized by lh = 2.27 with thermal shields and describes the behaviour of the system by changing the distance of the under-body from the road surface. Figure 10a depicts the Nusselt number profiles for different values of H. It is observed that for the largest value of H the steady state condition is not reached. Nu rises as H grows although differences are not much evident. The steady state condition, moreover, is detected for larger dimensionless times as H augments. Figure 11b presents the results in terms of temperature distribution along the tunnel roof wall. From the figure it is easy to observe two relative maximum. This behaviour is related to presence of the convective cells rising from the heated duct. The maximum values are attained at xl = 0.3 and 0.7, respectively and profiles are perfectly symmetric. The highest maximum values of dimensionless temperature are detected for H = 0.009 m because the fluid flows difficultly in the tunnel and in correspondence of the inlet and outlet sections. The minimum value of the dimensionless temperature is detected at xl = 0.5.

IV. Conclusion

A numerical simulation of a two-dimensional model of a car underbody has been carried out taking into account the effects of the natural convection and radiation. Copyright © 2011 Praise Worthy Prize S.r.l. - All rights reserved International Review of Mechanical Engineering, Vol. 5, N. 2 Special Issue on Heat Transfer 217 τ Nu 1 2 55 60 65 70 H = 90 x 10 -3 m H = 120 x 10 -3 m H = 150 x 10 -3 m H = 240 x 10 -3 m H = 360 x 10 -3 m With Thermal Shield a x l θ 0.25 0.5 0.75 1 1.485 1.49 1.495 1.5 1.505 1.51 1.515 1.52 H = 90 x 10 -3 m H = 120 x 10 -3 m H = 150 x 10 -3 m H = 240 x 10 -3 m H = 360 x 10 -3 m With Thermal Shield b Figs. 11. Influence of the distance from the road surface, H: a Nusselt numbers profile depending on time; b temperature distribution along the tunnel roof surface at the steady state condition The model represents the section close to the catalyst component and the interaction of the underbody with the exhaust system, represented by a heated duct, and the road surface was investigated by changing different aspect ratios. The under-body problem was solved by means of FLUENT. Results showed that Nusselt number increases as lh ratio and H rise. The introduction of the thermal shields above the exhaust system reduces the calculated average temperatures and this effect is more significant for larger lh ratios; the steady state condition is detected for larger times. The temperature of the tunnel roof surface and side walls augments as lh and H decrease and for H = 0.36 m the steady state condition is not observed. Acknowledgements This work was supported by a Legge 5 Regione Campania grant. References [1] P. Setlur, J. Wagner, D. Dawson and E.E. Marotta, An advanced engine thermal management system: nonlinear control and test, IEEEASME Transactions on Mechatronics, vol. 10, pp. 210-220, 2005. [2] J. Wagner, I. Paradis, E. Marotta, and D. Dawson, Enhanced Automotive Engine Cooling Systems-A Mechatronics Approach for Thermal Efficiency Gains, Mechatronics in Automotive Systems-International Journal of Vehicle Design, 28, No. 123, pp. 214-240, 2002. [3] P.A. Battiston, A. Alkidas and D.J. Kapparos, Temperature and Heat Transfer Measurements in the Exhaust System of a Diesel- Powered Light Duty Vehicle, 2003 Vehicle Thermal Management Systems Conference Proceedings, IMechE Paper C5991002003, VTMS 6 Conf. Proc., pp. 485-510, 2003. [4] F. Fortunato, F. Damiano, L. Di Matteo and P. Oliva, Il supporto dell’analisi virtuale nella predizione dei flussi termici nel sottocofano di un veicolo, Rivista dell’ATA, vol. 58, n. 78, pp. 120-125, 2005. [5] F. Fortunato, A. Giaquinto, O. Manca, S. Nardini and F. Quadrini, Analisi termica bidimensionale dell’influenza degli schermi radiativi sullo scarico di un autoveicolo, Atti del XXIV Congresso Nazionale UIT, pp. 531-536, Napoli, 21-23 giugno, 2006, ETS Pisa 2006. [6] D. J. Kapparos, D. E. Foster and C. J. Rutland, Sensitivity Analysis of a Diesel Exhaust System Thermal Model, SAE Paper 2004-01-1131, 2004. [7] F. Fortunato, M. Caprio, P. Oliva, G. DAniello, P. Pantaleone, A. Andreozzi and O. Manca, Numerical and Experimental Investigation of the Thermal Behavior of a Complete Exhaust System, SAE Paper 2007-01-1094, 2007. [8] A. C. Alkidas, P. A. Battiston and D. J. Kapparos, Thermal Studies in the Exhaust System of a Diesel-Powered Light-Duty Vehicle, SAE Paper 2004-01-0050, 2004. [9] P. J. Shayler, D. J. Hayden and T. Ma, Exhaust System Heat Transfer and Catalytic Converter Performance, SAE Paper 1999- 01-0453, 1999.. [10] P. Kandylas and A. M. Stamatelos, Engine Exhaust System Design Based on Heat Transfer Computation, Energy Conversion Management, vol. 40, pp. 1057-1072, 1999. [11] A. Andreozzi, O. Manca, B. Morrone, Numerical Analysis of Natural Convection in Air in a Horizontal Open Ended Cavity Uniformly Heated from the Upper Plate, Proc. of the National Heat Transfer Conference, vol. 2, pp. 1519-1527, 2001. [12] A. Koca, Numerical Analysis of Conjugate Heat Transfer in a Partially Open Square Cavity with a Vertical Heat Source, International Communications in Heat and Mass Transfer, vol. 35 10, pp. 1385-1395, 2008. [13] A. Andreozzi, O. Manca, Y. Jaluria, Transient Analysis of Natural Convection in a Horizontal Open Ended Cavity, ASME Heat Transfer Division, vol. 372 1, pp. 135-146, 2002. [14] Fluent v6.4 user guide, Fluent Corporation, 2006 Authors’ information 1 Dipartimento di Ingegneria Aerospaziale e Meccanica, Seconda Università degli Studi di Napoli, via Roma 29, 81031 Aversa, Italy. 2 Elasis S.C.p.A. – FPT, via Ex Aeroporto, 80038 Pomigliano d’Arco – Italy. 3 Department of Plastical Processes and Heat Treatment, Faculty of Materials Science and Engineering, “Gh. Asachi” Technical University of Iasi, 63 Mangeron Blvd., Iasi, Romania. Special Issue on Heat Transfer, February 2011 Manuscript received and revised January 2011, accepted February 2011 Copyright © 2011 Praise Worthy Prize S.r.l. - All rights reserved 218 Optimization of Turbulence and Radiation Models for an Improved Prediction of Non-Premixed Turbulent Flames C. Pfeiler, C. J. Spijker, H. Raupenstrauch Abstract – Turbulent combustion of gaseous fuels is of importance especially for the steel industry. To predict details on the concentration fields, an accurate modeling of turbulence and temperature is required. If industrial scale combustion has to be predicted, the dimension of the geometry leads to a limit of models that can be used efficiently. Therefore, an optimization of turbulence and radiation models has been performed. The accuracy of the realizable k-epsilon and the Reynolds Stress model RSM for the turbulence and the Discrete Transfer Radiation Model DTRM and the Discrete Ordinate model DO for radiation are compared. The combustion system is a non-premixed diluted methane flame Sandia flame D. The stationary laminar flamelet model together with the GRI-Mech 3.0 mechanism was applied. A modification of the empirical turbulence model constant C 2 helped to get better correlation with the experimental data. The DO radiation model, applying fewer rays, gives similar but faster results than the DTRM model. Copyright © 2011 Praise Worthy Prize S.r.l. - All rights reserved. Keywords: Burner, Combustion, Flamelet, Radiation, Sandia Flame D, Turbulence

I. Introduction