Identification of Triacylglycerol Profile, Solid Fat Content, and Slip Melting Point of Cocoa Butter Like Fat from Chocolate Bar Products in Indonesian Market

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IDENTIFICATION O CONTENT, AND SL FAT FROM CHOCOL

FACULTY OF AGRICUL BOGO

MANUSCRIPT

N OF TRIACYLGLYCEROL PROFILE, SOLI SLIP MELTING POINT OF COCOA BUTTER

LATE BAR PRODUCTS IN INDONESIAN M

By:

TERESIA TANDEAN F 24051218

2009

RICULTUR AL ENGINEERING AND TECHNO OR AGRICULTURAL UNIVERSITY

BOGOR

LID FAT ER LIKE

MARKET


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IDENTIFICATION O CONTENT, AND SL FAT FROM CHOCOL

This Manuscript is in the Fulfillment of th Engineering and Tech

Faculty o

FACULTY OF AGRICUL BOGO

N OF TRIACYLGLYCEROL PROFILE, SOLI SLIP MELTING POINT OF COCOA BUTTER

LATE BAR PRODUCTS IN INDONESIAN M

By:

TERESIA TANDEAN F 24051218

pt is Submitted to the School of Undergraduate Studi the Requirement for the Degree Bachelor of Agri chnology in Department of Food Science and Technol

of Agricultural Engineering and Technology Bogor Agricultural University

2009

RICULTURAL ENGINEERING AND TECHNO OR AGRICULTURAL UNIVERSITY

BOGOR

LID FAT ER LIKE

MARKET

tudies Agricultural

Technology


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BOGOR AGRICULTURAL UNIVERSITY

FACULTY OF AGRICULTURAL ENGINEERING AND TECHNOLOGY

IDENTIFICATION OF TRIACYLGLYCEROL PROFILE, SOLID FAT CONTENT, AND SLIP MELTING POINT OF COCOA BUTTER LIKE FAT FROM CHOCOLATE BAR PRODUCTS IN INDONESIAN MARKET

By :

TERESIA TANDEAN F 24051218

This Manuscript is Submitted to the School of Undergraduate Studies in the Fulfillment of the Requirement for the Degree Bachelor of Agricultural Engineering and Technology in Department of Food Science and Technology

Faculty of Agricultural Engineering and Technology Bogor Agricultural University

Born on March 29, 1987 in Medan Graduate on September 4, 2009

Approved by,

Dr. Ir. Purwiyatno Hariyadi, MSc Academic Advisor I

Ir. Soenar Soekopitojo, MSi Academic Advisor II

Acknowledged by:

on behalf of Head of Food Science and Technology Department Secretary,


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Teresia Tandean. F24051218. Identification of Triacylglycerol Profile, Solid Fat Content, and Slip Melting Point of Cocoa Butter Like Fat from Chocolate Bar Products In Indonesian Market

Supervised by: Purwiyatno Hariyadi and Soenar Soekopitojo

ABSTRACT

Chocolate is one of the main product from cocoa bean which vary depends on its quality and price. Chocolate is well -known with its brittle and good snap in room temperature and could melt quickly and completely in temperature of mouth. Fat that plays the big role in the melting properties of chocolate is cocoa butter.

In view of the fact that cocoa butter is the most expensive chocolate component whose price and availability often change, there have been long term efforts to replace it, fully or in p art, with other vegetable fats, so-called cocoa butter alternatives, which would be cheaper . Furthermore, the absence of regulation about CBA addition has caused to the variety of chocolate confectionery products quality in Indonesia. The cocoa butter-like fat or CBA profile needs to be analyzed to know the variety of chocolate bar quality in market. Cocoa butter profile s were identified by analyzing the triacylglycerol profile, solid fat content, and the slip melting point.

There are 13 chocolates that have been chosen vary in type and prices (Chocolate A to M). Based upon their characteristic, the chocolates can be divided into three main groups: CB dark chocolates (Chocolate A, B, and I), CB milk or white chocolates (Chocolate C, D, F, G, and H), non CB milk chocolates (Chocolate E, J, K, L, and M). Similar triacylglycerol component to CB was found in dark chocolates meanwhile m ilk and white chocolate s are almost similar but have small peaks, which imply the presence of milk fat. Quite different chromatograms were found in non CB chocolates. It also can be concluded that the non CB chocolates are made from CBS or lauric type -fat. This study found that StUSt, StU2, and St3 contribute to the higher SMP in chocolates. Also, the higher POP and POS, or lower SOS cou ld give lower SMP.

In room temperature, the presence of milk fat has lead to the higher SFC of dark chocolates than milk chocolates. It is supported by their higher SMP than milk chocolates. Non CB chocolates have higher SFC or hardness tha n dark and milk chocolates. Since the SMP of non CB chocolate were above oral temperature, range from 37.3 to 41.40C, it will give a waxy feel sensation after eating chocolate.

The presence of CBEs in chocolate was evaluated using the following relationship: %C50 < 44.0 95–(0.737 ×%C54). There are 5 chocolates, Chocolate A, B, C, D, and F, are considered that there is no any CBE addition to those chocolates. As to their labelling, no vegetable fat addition was declared on the Chocolate A, B, C, and D. On the contrary, the presence of illipe butter has caused the vegetable fat addition-declared chocolate, chocolate F has no any vegetable fat found in it. Chocolate G, H, and I were found which was in a compliance with the results of calculation can be considered as a posibillity of CBE addition.


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CURRICULLUM VITAE

The author was born in Medan, North Sumatra on March 29th,1987. She is the eldest child from Mr. Hendri and Mrs. Fifi in her family with one sister and one brother. She had her kindergarten and elementary sch ool in Sutomo 2, Medan (1990-1998). In 1998, she and her family moved to Jakarta and she continued her elementary, junior high scho ol and senior high school in SDK Penabur Modernland (1998-1999), SLTPK Penabur Modernland (1999 -2002) and SMAK Penabur Gading Serpong, Tangerang (2002 -2005).

In 2005, the author continued her further study in IPB with SPMB (Seleksi Penerimaan Mahasiswa Baru) way and followed the TPB (Tingkat Persiapan Bersama) for one year. Thus, she was accepted as a food science and technology student in the faculty of agriculture technology, IPB in 2006.

During her study, she joined some organization actively such as PMK (Persekutuan Mahasiswa Kristen), Kopelkhu (Komisi Pelayanan Khusus), and HIMITEPA (Himpunan Mahasiswa Teknologi Pangan). The author has work experiences as a laboratory assistant in Chemistry, Chemistry and Biochemistry, and Food Engineering Laboratory. She joined some food science competition s such as PIMNAS in Brawijaya University, Malang and National Science Competition in Soegijapranata University, Semarang. Gratefully, she was granted a scholarship to study English in Ohio University for two months in 2009. In 2009, she started her research with title,” Identification of Triacylglycerol Profile, Solid Fat Content, and Slip Melting Point of Cocoa Butter Like Fat from Chocolate Bar Products in Indonesian Market” supervised by Dr. Ir. Purwiyatno Hariyadi, M.Sc. and Ir. Soena r Soekopitojo, M.Sc. This manuscript is submitted in the fulfillment of the requirement for the deg ree of Bachelor of Agricultural Engineering and Technology in Department of Food Science and Technology, Faculty of Agricultural Engineering a nd Technology, Bogor Agricultural University.


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ACKNOWLEDGMENTS

First, I would like to thank God for His blessings, guidance and protection upon me throughout the whole research work and manuscript preparation.

In this opportunity, I would also like to thank Dr. Ir. Purwiyatno Hariyadi, MSc. and Ir. Soenar Soekopitojo, MSi., my advisors of this manuscript work, who have guided me throughout my manuscript with their patience and knowledge, for their ideas and inputs that played a big part in the completion of this manuscript.

I am as ever, especially indebted to my family, big thanks for my lovely Mom, Dad, Nini and Awi, who have always support me, for their love and their understanding in my life.

I would also like to give a special thanks to best friends, Vidy, Nene Vero, Mpin, Bobo, Edo JH, Willy, Iboy, Nene Pauline, Vera, Marsella, and Gacci, for the sharing stories, endless support, and unforgettable experiences together especially in these four years.

I am grateful for the kopelkhu friends, Sarah, Dina, Efrat, Dion, Ester, Twi, Meiyu, Bang Benardo, Bang Agus, Bang Maryo, and others that have taught me much about life value and given me a solid community, which can grow together and solve problems together.

Lots of thank is also addressed to all my friends in IPB, Ella, Cath, Chacha, Beli, Eping, , Wiwi, Tata, Suhendri, Sisi, Irene Susan, Midun, Galih, Kamlit, an d others, which I cannot mention them one by one for the wonderful memories for the last four years and their supports during my study at IPB

Last but not least, I would like to thank Seafast’s staffs for the helps and directions for me during my research in SEAFAST.


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LIST OF CONTENTS

Page

ACKNOWLEDGEMENTS……….i

LIST OF CONTENTS………. ii

LIST OF TABLES………..……. iv

LIST OF FIGURES……….……… v

LIST OF APPENDIXES………. vi

I. INTRODUCTION A. BACKGROUND………...1

B. OBJECTIVES...………... 2

II. LITERATURE REVIEW A. CHOCOLATE....………... 3

B. COCOA BUTTER………... 5

C. COCOA BUTTER ALTERNAT IVES....………... 9

1. Cocoa Butter Equivalent (CBE) ... ...10

2. Cocoa Butter Replacer (CBR) ... ... 14

3. Cocoa Butter Substitute (CBS)... 15

D. DETECTION OF COCOA BUTTER EQUIVALENT………… ……....16

III. MATERIALS AND METHODS A. MATERIALS AND INSTRUMENTS.……… …..….19

B. METHODS 1. Sampling Method... ... 19

2. Total Fat Content... ... 20

3. Cocoa Butter-like Fat Extraction... ... 21

4. Cocoa Butter-like Fat Profil Analyses a. Slip Melting Point Determination ... 21

b.Triacylglycerol Composition…... 22

c. Solid Fat Content (SFC) ... ...22

5. Detection of Cocoa Butter Equivalent... ... 22

IV. RESULTS AND DISCUSSION A. PRODUCT DESCRIPTION………..…………..24


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C. TRIACYLGLYCEROL COMPOSITION .……….31 D. SOLID FAT CONTENT ……….39

E. SLIP MELTING POINT ……… ……….41

F. DETECTION OF COCOA BUTTER EQUIVALENT………… ……...48 V. CONCLUSION AND RECOMMENDATION……….51 REFERENCES……… …..…..53 APPENDIXES...………..… 59


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LIST OF TABLES

Table 1. Characteristic and Composition of C B from Countries………..7

Table 2. Solid Fat Content (SFC) of Cocoa Butter………...…8

Table 3. Characteristic of CB and CBAs………...10

Tabel 4. Fatty Acid and Triacylglycerol Composition of Exotic Fats…………..12

Table 5. Chemical and Physical Properties of Commercial CBE and Indonesia Cocoa Butter………..… 13

Table 6. Triacylglycerol Composition of Some Commercial CBR s……….15

Table 7. Fatty Acid Composition of Coconut Oil and Palm Kernel Oil…….…..16

Table 8. Chocolate Bar Products Label Information……….25

Table 9. Retention Time of Triacylglycerol Standard……….. 35

Table 10. Triacylglycerol Composition of non CB Chocolates…………...38

Table 11. Slip Melting Point Profile of Chocolate Bar Products…………...42

Table 12. Triacylglycerol Fractions and SMP of Chocolate Products..…………43

Table 13. The TAGs Fractions and SMP o f non-CB Chocolates……….47

Table 14. Selected Analytical Data and CBE Addition in CB Chocolates……….... 49


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LIST OF FIGURES

Figure 1. Cocoa butter SFC Curve Depending on Temperature………... 8

Figure 2. The Total Fat Content of The Chocolate Bar Products…………...27

Figure 3. The Cocoa Butter-like Fat Content of Chocolate Products……...29

Figure 4. Cocoa Butter-like Fat Content in Fat Based………...29

Figure 5. The Chromatogram of Cocoa Butter………..31

Figure 6. The Chromatogram of Dark Chocolate, Chocolate A………...31

Figure 7. The Chromatogram of Milk Chocolate, Chocolate C……….…...32

Figure 8. The chromatogram of White Chocolate, Chocolate D……….…..32

Figure 9. The Chromatogram of Non-CB Chocolate……….……...…33

Figure 10. The % Area of TAGs: POP, POS, and SOS of CB -chocolates……...36

Figure 11. The % StUSt of CB-chocolates………... 37

Figure 12. The % StStSt, StU2, and U3 of CB Chocolates…..……….…37

Figure 13. The SFC Curve of Chocolate Products……….……...40

Figure 14. The %StUSt and Slip Melting Point of CB Chocolates………..……. 44

Figure 15. The %StStSt and Slip Melting Point of CB Chocolates………...… 44

Figure 16. The Degree of Unsaturated and Slip Melting Point of CB Chocolates………....….44


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LIST OF APPENDIXES

APPENDIX I Total Fat Content of Chocolate Samples…………...59 APPENDIX II Statistical Analysis of Total Fat Content Data…… ………….60 APPENDIX III Cocoa Butter-like Fat Content in Chocolate Samples……….62 APPENDIX IV Statistical Analysis of Cocoa Butter Content in

ChocolateSamples……… ....…...63 APPENDIX V Statistical Analysis of Cocoa Butter Content in

Total Fat………...65 APPENDIX VI Slip Melting Point of Chocolate Samples……….…… ..…….67 APPENDIX VII % Solid Fat Content Data of Chocolates in

Different Temperature……… ...…..……70 APPENDIX VIII Detection and Quantification of Cocoa Butter

Equivalent………...… …….…71

APPENDIX IX Triacylglycerol Composition (% area) of the

Cocoa Butter-like Fat from Chocolate Product….…….….…72 APPENDIX X Chromatogram of Triacylglycerol Standard…….……..…….73 APPENDIX XI Slip Melting Point and Degree of Unsaturated


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I. INTRODUCTION

A. BACKGROUND

Chocolate is the generic name for the homogenous products that obtained by an adequate manufacturing process from cocoa materials which may be combined with milk products, sugars and/or sweeteners, and other additives (CODEX STAN 87-1981). There are many varieties of chocolate products in the market such as chocolate bar, baking chocolate, chocolate stick, chocolate dipping, chocolate rice, and others (Trianawati, 1996). According to Jeffery (1991), fat is the compound that holds the whole ingredients together and it is the properties of its solid phase which determines the physical, rheological, and acceptance properties of the chocolate.

The uniqueness of chocolate is due to the cocoa butter, the important component in chocolate, which has char acteristic of solid in room temperature but melt quickly at temperature of mouth (Muchtadi, 1997). Cocoa butter is the most expensive constituent of the chocolate products. It is composed predominantly of (>75%) symmetrical triglycerides with oleic acid in the 2-position. Approximately 20% of tri acylglycerols are liquid at room temperature and cocoa butter has a melting range of 32 to 35°C and softens at around 30 to 32°C. This is essential to the functionality of cocoa butter in its applications (Shukla, 2006). Cocoa butter consists of mainly 2-oleyl-1-palmitoyl-3-stearoylglycerol (POS), 2-oleyl - 1,3 –distearoylglycerol (SOS), and 2-oleyl-1,3–dipalmitoylglycerol (POP) that have big role in determining the characteristic and slip melting point of chocolate ( Torey, 1983).

The historical uncertainty of cocoa butter supply , the volatility of its prices depending on fluctuating cocoa bean prices , which may have had a stabilizing influence on the prices of c ocoa butter, and also the technical problems dealing with climate condition have forced confectioners to seek other alternatives. This ensures continuing need for economical vegetable fats, which called cocoa butter alternatives (CBA) to replace cocoa butt er in chocolate and confectionery products (Fuji Oil Europe, 2004).


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In general, CBAs were divided into three main following groups based upon their physical and chemical characteristics and their compatibility with cocoa butter: cocoa butter equivalent ( CBE), cocoa butter substitutes (CBS), and cocoa butter replacer (CBR) (Lipp dan Anklam, 1998). A proper CBA mixture fats of chocolate is a key determinant in a successful chocolate product which is largely responsible for general consumer satisfaction of t he chocolate (Hanneman, 2000).

The using of CBA as a cocoa butter -like fat has been regulated by European Economic Community (E EC). The addition up to 5 % in a chocolate formulation or up to 15% in a fat phase for product labeled chocolate (Soon, 1991). Fats that allowed for chocolate are palm, Illipe, Sal, Shea, Kokum gorgi, and Mango kernel oil. However, there is no such regulation about CBE addition in chocolate that has been stated in Indonesia.

The prospect of chocolate confectionery market in Indones ia is encouraging. The market of chocolates is wide open with relatively few producers. In the past five years exports have increased 23.16% annually on the average. In 2007, exports were valued at US$ 13.54 million or around Rp121.8 billion. (Anonim, 2006 ). The absence of regulation about CBA addition has caused to the variety of chocolate confectionery products quality in Indonesia. The cocoa butter-like fat or CBA profile in chocolates needs to be analyzed to know the variety of chocolate bar quality in market. Cocoa butter profile can be identified by analyzing the triacylglycerol profile, solid fat content, and the slip melting point.

B. OBJECTIVES

The objectives of this research are :

1. To identify the triacylglycerol profile, determine the solid fat content, and slip melting point of cocoa butter or cocoa butter like -fat from chocolate bar products in Indonesian market

2. To characterize the cocoa butter or cocoa butter like -fat that has been extracted by analyzing the triacylglycerol profile, solid fat content, and slip melting point of chocolate bar products in Indonesian market


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II. LITERATURE REVIEW A. CHOCOLATE

Cacao trees (Theobroma cacao) is originated in the Americas and have been cultivated for at least an estimated 4,000 years where they thrive under conditions of semishade, warmth, and high humidity (Tanabe and Hofgerber, 2006). Cocoa beans are the seeds of the fruit of Theobroma cacao L. Part of cacao fruit used as food is cocoa bean, which covered by placenta when it was harvested. The placenta is used as fermentation medium for microbial growth. In the fermentation and drying process, the cocoa shell is removed and results in nibs. The nib is the main material for chocolate production (Minifie, 1999).

The terminology of cacao is defined for ra w material related to fruit or cocoa bean or trees. Cocoa is name that preferable used in trading, especially in chocolate processing used for produce chocolate drink, for example cocoa powder. Cocoa powders (cocoas) are defined in the Codex Standard 105 -1981 as products obtained by mechanical transformation into powder of cocoa press cake produced by partial removal of the fat from cocoa nibs or cocoa by mechanical means. Cocoa butter is also produced during this operation and is defined in the Codex Stand ard 86-1981. Chocolate is defined in the Codex Standard 87-1981 as the homogeneous product obtained by an adequate process of manufacture from a mixture of one or more of the following: cocoa nibs, cocoa mass, cocoa press cake, cocoa powder including fat -reduced powder, with or without permitted optional ingredients and/or flavoring agents (Codex Alimentarius, 1981).

Cocoa beans are roasted to develop the flavor and aroma. In whichever roasting method is used, the nibs are separated from the shell (winnowin g). Thus, the nibs are ground to a liquid state, which is called chocolate liquor. The heat and friction from the grinding process will ru pture the cell walls of the nibs to release valuable cocoa butter. This liquor (containing approximately 55 percent co coa butter) will solidify upon cooling (Tanabe and Hofgerber, 2006).


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Chocolate and chocolate typed products are varies in market such as chocolate bar, baking chocolate, chocolate stick, chocolate dipping, chocolate rice, and others. Chocolate bar is chocolate product that formed in a bar and directly consumed. Baking chocolate usually used for bakery products or melted and used as cake decoration. Chocolate dipping is used for ice cream coating and in liquid form. Chocolate coating is used for extr usion coating products, cake, and bakery. Chocolate chip is round and used for cookies making, and chocolate stick usually used for filling in sweet bread (Trianawati, 1996).

According to Beckett (1994), the basic ingredients for chocolate manufacturing are similar generally, including chocolate liquor, sugar, cocoa butter, milk products (for milk chocolate), emulsifiers, and flavors, which are blended together. The result is a paste with a rough texture and plastic consistency. Dark, milk, and white chocol ates involve certain basic operations: ingredient mixing, refining, conching, standardization of viscosity, and tempering.

The ingredient mixing is needed to produce a blended mixture. Refining serves to reduce the particle size of the mass, and thus incre ase the surface area, resulting in a smooth texture. The actual size will depend upon the product desired and type of chocolate, with dark chocolate generally having a smaller finished particle size. After refining, the mass is transferred to large shear mixers called conches. This is the last manufacturing process where texture and flavor are affected (Minifie, 1999). Some of the benefits of conching are the improvement of the rheology/reduction in viscosity - less cocoa butter needed, elimination of harsh volatiles for a mellower taste, removal of moisture (reduce lumping and graining), and improved mouth feel (smoothes sharp particle edges) (Tanabe and Hofgerber, 2006). However, conching tied and covered the chocolate particles, sugar, and milk by fat laye r so it can gives smooth feel in mouth (Mulatoet. al., 2005).

One of the final steps in manufacturing chocolate is to standardize the product for its viscosity. It should be noted that free moisture in chocolate will increase the viscosity of chocolate. Chocolate is a non-Newtonian liquid, in


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which its viscosity (internal friction of fluids) is affected by the presence of solids in suspension, as well as by temperature. Viscosity and rheology can be affected by several factors. Smaller particle size in a constant formula will give a higher viscosity.

Tempering is the controlled cooling melted chocolate with agitation that will promote the formation of small stable fat crystals throughout the chocolate. Besides agitation, time and temperature play an impor tant role in the tempering process. Tempering can be done manually or in an automatic tempering unit. In general, It involves heating process of the chocolate to approximately 110 to115°F (43–46°C) to melt the fat crystals. It is then cooled down with agitation to between 80 to 84°F (27–29°C), and subsequently reheated to about 86 to 88°F (30–31°C) before moulding or coating. In general, dark chocolates are tempered about 1 to 2°F (0.5–1.0°C) higher than milk chocolate (11). However, exact temperatures and procedures will depend upon the tempering equipment and type of chocolate used. Tempering process will result in stable cocoa butter crystals which provide snap, good gloss, proper texture, bloom resistance, contraction for demoulding, and less permeable barrier (Tanabe and Hofgerber, 2006).

B. COCOA BUTTER

Cocoa butter (CB) is a natural fat extracted from cocoa bean which in other countries, it defines a natural fat produced from cacao nib pressing. The total fat content of the whole bean on a dry basis is around 48 to 49% triacylglycerol is the major storage component. A mature cocoa bean can store up to 700 mg of cocoa butter. Since a tree may produce as many as 2000 seeds a year, a single tree could yield up to 15 kg of cocoa butter annually (Shukla, 2006). This natural fat will determine the final properties of chocolate product. CB is a major component of the fat phase of chocolate. It contributes 30 to 40 percent by weight to finished chocolate, and it is responsible for texture, gloss, and mouth feel of the chocolate (Chaiseri and Dimick, 1989). CB is defined by its hard and brittle texture in room temperature but has sharp melting properties below body temperature. The uniqueness of cocoa butter can be felt


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when eaten, it let completely in mouth with s oft and creamy texture, also gives a cooling sensation and there is no waxy feel sensation after eating (Gunstone, 2002).

CB is composed of 98-99% simple lipids and 1 -2% complex lipids. The simple lipid fraction comprises 96.0% triacylglycerols (TAGs), 2 .2% diacylglycerols (DAGs), 0.2% monoacylglycerols (MAGs), 0.6% free fatty acids (FFAs), and 0.9% other simple lipids (D‘ Alonzo et al., 1982). Chemical and physical properties of CB depend on its composition and distribution of TAGs and the FFAs. Unsatura ted fatty acids in TAGs mainly consist of oleic acid (83%) which in position sn -2.

The physical properties of cocoa butter is caused by the composition of TAGs, which is 70-80%, dominated by three symmetric triacylglycerols, saturated-unsaturated-saturated (StUSt), which are palmitic -oleic-stearic (POS, 36-42%), stearic- oleic-stearic (SOS, 23- 29%), palmitic-oleic-palmitic (POP, 13-19%) and with trace amounts of asymmetrical tri acylglycerols (PPO, PSO, and SSO) (Wainwright, 1996). The unique triacylglycerols composition together with the extremely low level of di acylglycerols gives cocoa butter its desirable physical properties and ability to recrystallize during processing in a stable crystal modifica tion. The complexity of the crystallization of cocoa butter is because triacylglycerols can crystallize in a number of different crystal modifications, depend s on triacylglycerols composition and on crystallizing and tempering conditions during manufacturing and storage (Shukla, 1995). In addition, the triacylglycerol composition is affected by the origin of the cocoa beans. The fatty acid composition, various analytical constants, and triacylglycerol composition of different cocoa butters are given in Table 1.

It is generally accepted that cocoa butter can exist in six polymorphic forms, although many believe forms V and VI to be identical. Forms I to IV are termed as unstable as they have a tendency to convert to the higher forms, V and then VI. Although form V will eventually convert to the higher form, form VI, it is termed stable, as this conversion occurs over a long time (12–18 months) at 20 ºC. During the manufacture of chocolate, a


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tempering stage is necessary to ensure that all the CB crystallises in form V, thereby making the product stable and giving it a high level of gloss and snap.

Table 1. Characteristic and Composition of Cocoa Butter from Different Countries.

Factor Ghana Ivory Cost Brazil Malaysia

Iodine value Melting point (0C) Diacylglycerol Free fatty acids (%)

Fatty acid composition (%): Palmitic

Stearic Oleic Linoleic Arachidic

TAG composition (%): Trisaturated Monounsaturated POP POS SOS Diunsaturated Polyunsaturated

Solid Fat Content (pulsed NMR)- tempering at 260C for 40 hours

200C (%) 250C (%) 300C (%) 350C (%)

35.8 32.2 1.9 1.53 24.8 37.1 33.1 2.6 1.1 0.7 84.0 15.3 40.1 27.5 14.0 1.3 76.0 69.6 45.0 1.1 36.3 32.0 2.1 2.28 25.4 35.0 34.1 3.3 1.0 0.6 82.6 15.2 39.0 27.1 15.5 1.3 75.1 66.7 42.8 0.0 40.7 32.0 2.0 1.24 23.7 32.9 37.4 4.0 1.0 Trace 71.9 13.6 33.7 23.8 24.1 4.0 62.6 53.3 23.3 1.0 34.2 34.3 1.8 1.21 24.8 37.1 33.2 2.6 1.1 1.3 87.5 15.1 40.4 31.0 10.9 0.3 82.6 77.1 57.7 2.6 Source: Sukhla (1995)


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The percentage of solid fat in a typical CB at different temperatures is shown in Table 2. The level of liquid fat present in a product is significant , not only in determining the sensory (particularly textural) quality but also in influencing the shelf-life of chocolate products. The fast-melting characteristic of CB between 30 ºC and 35ºC is responsible for fast meltdown of chocolate in the mouth. A high solid fat content at body temperature would be perceived as an unpleasant waxy mouthfeel (Subramaniam, 2000).

Table 2. Solid Fat Content (SFC) of Cocoa Butter Temperature (0C) Solid Fat (%)

20 75.5

25 70.5

30 41.0

32.5 15.0

35 0.6

Source : Soon (1991)


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Cocoa butter SFC values calculated at temperatures below 250C characterize its hardness, while the values calculated at temperatures between 25 and 300C indicate the resistance of cocoa butter to heating. In the range of 27 to 330C, intensive melting of cocoa butter occurs, bring s about the cooling sensation in the mouth and flavour release (Torbica, et. al., 200 6).

C. COCOA BUTTER ALTERNATIVES

Traditionally, cocoa butter is the only main source of vegetable fat that has been used for chocolate product. Cocoa butter that determine and provide the characteristic of chocolate , such as crunchiness at room temperature, sharp melting point, long shelf-life, high gloss, and good flavor. Nevertheless, as a natural fat cocoa butter also has some drawbacks:

 CB is a relatively costly raw material and ha s fluctuating price

 A tempering process is needed to take into consideration the polymorphism of fats.

 The melting attributes of cocoa butter may be inadequate for usage for certain purposes and climate conditions

 The variability of its quality depend on its origin (cocoa bean seed

varieties).

 A blooming tendency  Limited gloss retention

For these reasons replacing part of it with alternative fats in chocolate is a great interest for economical reasons. Many researches have been developed to create a confectionery fat/ specialty fat that can replace cocoa butter or substitute part of it, which are often called cocoa butter alternatives (CBAs) (Fuji Oil Europe, 2004).

The CBAs can be divided into the following three main groups based upon their characteristic and the raw materials used to produce them:

1. Cocoa butter substitutes (CBS s). These are fats that are incompatible with cocoa butter, but they have physical properties resembling those of cocoa butter.


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2. Cocoa butter replacers (CBRs). These are fats that are partly compatible with cocoa butter. CBRs have the same fatty acids distribution to cocoa butter but different in triglycerides structure

3. Cocoa butter equivalents (CBEs) or extenders. These are fats that are fully compatible with cocoa butter (chemical and physical properties similar to those of cocoa butter) (Lipp dan Anklam, 1998). The cocoa butter and CBA’sdifference characteristic are listed in Table 3.

Table 3.The Characteristic of Cocoa Butter and Cocoa Butter Alternatives

Characteristic Cocoa butter CBE CBR CBS

C8 C10 C12 C14 C16 C18 C18:1 C18:2 Tempering needed Stable cyrstal -25 36 34 3 Yes ß -30 30 35 3 Yes ß -12 14 67 6 No ß’ 3 3 54 20 9 10 -No ß’ Source : Wainwringht (1996)

1. Cocoa Butter Equivalents (CBEs)

CBEs provide the same chemical and physical properties with cocoa butter. They are fully compatible with cocoa butter and can be mixed with cocoa butter in any ratio in the chocolate formulations without changing the quality of product (Pantzaris, 1997). CBE fats can be used in all applications, from plain chocolate and milk chocolate to pralines. CBEs are nonhydrogenated specialty fats containing the same fatty acids and symmetrical monounsaturated triacylglycerols as cocoa butter, simple three-component system consisting of POP, POS, and SOS tri acylglycerols; and if these three triacylglycerols are mixed in appropriate proportions, the


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resultant vegetable fat will behave as 100% cocoa butter equivalents (Shukhla, 2006).

Although CBEs are not produced by mixing individual triacylglycerols, as they are very expensive to produce, this is the logic behind the whole procedure of producing CBEs. CBEs can be made by blending, fractionation, and interesterification (PORIM, 1997). Careful preparation and blending of these materials result in a tailor -made fat equivalent to cocoa butter in physical properties. Therefore, these fats are called CBEs

Europe Economy Community (EEC) defines CBEs as (Minifie, 1999) : 1. The StOSt triacylglycerols > 65 % (St =Saturated, O =Ole ic)

2. Triacylglycerol with sn-2 position contain unsaturated fatty acids > 85%. 3. Total unsaturated fatty acids content < 45 %.

4. Di–or tri unsaturated fatty acids < 5 %. 5. Lauric acids content < 1 %.

6. Trans fatty acids < 2 %.

Raw materials that can be used for CBEs production are material that rich in POP, POS, and SOS, to increase the saturated unsaturated saturated (StUSt) content in product such as Illipe butt er ( 86% StUSt), shea nut oil (39 wt%), sal fat (56 wt%), and palm oil (38 wt%). The fatty acids and triacylglycerols composition of exotic fats is given in Table 4. Palm oil is fractionated to produce middle -melting fraction rich in POP; and exotic fats, such as shea, sal, and illipe (Borneo tallow), are fractionated to get triacylglycerols cuts rich in POS and SOS.

The principal advantages of incorporating CBEs are reduction in the production cost of chocolates, as CBEs, are cheaper than cocoa butter, stabilizing influence on fluctuating prices of cocoa butter, improvement of the milk fat tolerance, an increasing resistance to storage at high temperatures, and bloom control (Sukhla, 1995). CBEs product varies, which some CBEs can fully replace the cocoa b utter while the others only can partly substitute the cocoa butter. The more CBEs that resemble to


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cocoa butter will have higher price. It is because of more cost should be used to get the pure simetric triglycerides fraction for CBEs production.

The higher POP content in CBEs will result in longer tempering time process needed and the crystallization product will soften. CBEs are usually softer than cocoa butter but cocoa butter is less tolerance with milk fat (Wainwright, 1999). Table 5. provides the chemical and physical properties of one commercial CBE and Indonesia n cocoa butter.

Tabel 4.Fatty Acid and Triacylglycerol Composition of Exotic Fats

No Fatty acids / TAGs (%) Cocoa butter Palm Illipe Shea

1 Palmitic (P) 25 45 16 4

2 Stearic (S) 36 5 46 43

3 Oleic (O) 34 38 35 45

4 Linoleic (L) 2 10 - 7

5 Arachidic (Ar) 1 - 2

-6 PPP - 5 -

-7 POS 39 3 35 5

8 SOS 26 - 45 46

9 POP 16 26 7

-10 SOAr 2 - 4 2

11 SLP 4 2 -

-12 PLP 2 7 -

-13 SLP 1 2 -

-14 PPO - 5 -

-15 SOO 4 3 3 27

16 POO 4 19 - 2

17 OOO - 3 - 5


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Table 5. Chemical and Physical Properties of Commercial CBE and Indonesia Cocoa Butter

Specification Commercial CBE Indonesia Cocoa butter

Free Fatty Acids 0.2% 1.5%

Melting point (tempered) 36-380C 33-360C

Iodine value 30-34 33-38

SFC (IUPAC 2.150Method)

100C 90-95 86-90

200C 85-92 80-83

250C 80-88 74-78

300C 65-89 45-50

350C 10-25 1-3

400C -

-FAME (Fatty Acid Methyl Ester) (%)

C12 0.1 max 0.1 max

C14 0.1 max 0.1 max

C16 15-21 24-26

C18 40-47 34-38

C18:1 33-35 33-36

C18:2 2 max 2 max

C20 2 max 1 max

CNP (Carbon Number Profile) (%)

C48 0.1 max 0.1 max

C50 9-11 17-19

C52 39-42 44-47

C54 43-47 33-36

C56 3-5 1-2

POP 7-11 15-17

POS 35-40 40-42

SOS 40-45 28-30

SOA 3-5 1.5-2


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2. Cocoa Butter Replacers (CBRs)

CBRs are produced from partial hydrogenated non -lauric fats, consist of fractions hydrogenated oils: soybean, cotton, corn, peanut, safflower, and sunflower oils. CBRs are mainly used in enrobed and coated biscuits and fillings. The improved heat stability and bloom stability achieved by CBRs have proved to be particularly useful in warmer climates.

CBRs has the same fatty acid distribution to cocoa butter but different triacylglycerols structure. CBR s only compatible with small ratio to cocoa butter (Lipp dan Anklam, 1998). The hydrogenation parameters can be manipulated (increase the reaction temperature, reduce the hydrogen pressure, inactivate part of reaction or use sulfure catalyst promotor) in maximizing the trans-octodecanoic formation to reach the desired melting profile in product. However, CBRs melting curve have an inferior tendency to cocoa butter and have lower eating quality. CBRs are suitable for bakery products which the texture and mass of substrate dominates the taste of products. CBRs’ quality can be improved with fractination by removing the undesired triacylglycerol component. Consequently, the desired melting profile and the eating quality can be impr oved. CBRs using has some advantages according to Wainwrig ht (1999):

-Tempering is not needed because CBRs can crystallize spontaneously in ß‘ polymorph form

-Have a good gloss and high gloss retention -Compatible with other non -lauric fats

-Compatible with cocoa butter up to 20-25 % (fat basic) Can be used as coating compound and suitable for spongy and soft substrate.


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Table 6.Triacylglycerols Composition of Some Commercial CBRs

CBR Triacylglycerol

POP SOP SOS SOA

A 58.1 14.8 26.8 0.0

B 73.8 9.0 17.2 0.0

C 52.3 18.3 26.2 0.0

D 24.7 26.7 41.2 7.3

Source : Nikolova-Damyanova dan Amidzhir (1992)

3. Cocoa Butter Substitutes (CBSs)

CBSs are produced from lauric fats, which are obtained from various species of palm-tree, the main varieties being palm that produces palm-kernel oil and coconut. The excellent melting properties and quick crystallization make CBS suitable for moulded products and where a thin coating is required. These fats differ from nonlaurics in that they contain 47 to 48% l auric acid, together with smaller amounts of other medium - and short-chain fatty acids. CBSs are made by hydrogenation, interesterification, and fractination (Wainwright, 1999).

CBSs have totally different chemical composition but have the same physical properties with cocoa butter. Consequently, CBSs only can be used for substituting 100 % cocoa butter (Lipp dan Anklam, 1998). The principal advantages and disadvantages of the lauric CBSs are as follows: good oxidative stability; long shelf life, excellent eating quality and flavor release; no waxy aftertaste, texture very similar to that of cocoa butter (i.e., excellent hardness and snap and not greasy to the touch), solidify quickly tempered or untempered, excellent gloss and gloss retention, and availabl e at a cost far less than cocoa butter.

On the other hand, the principal disadvantage of the lauric CBS s include mixing with cocoa butter results in a eutectic state. These fats do not tolerate more than 6% cocoa butter. When lauric CBS s are exposed to moisture


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and fat splitting enzymes (lipase), there is a danger of fat hydrolysis and the liberated lauric acid has a distinct soapy flavor, which can be detected even at low concentrations. Besides, CBSs relatively have a low tolerance to milk fat.

Table 7.Fatty Acid Composition of Coconut Oil and Palm Kernel Oil

Coconut Oil Fatty Acids Palm Kernel Oil

15% 48 18 9 2 6 3

Short Chain Saturated Acids Lauric Acid (12:0)

Myristic Acid (14:0) Palmitic Acid (16:0) Stearic Acid (18:0) Oleic Acid (18:1) Linoleic Acid (18:2)

8% 48 16 8 2 15

3 Source : Goh and Berhad (2002)

D. DETECTION OF COCOA BUTTER EQUIVALENT

Former Council Directive 73/241/ EEC concerning cocoa and chocolate products did not contain any legislative requirements concerning type and level of addition to chocolate of vegetable fats other than cocoa butter. In the EU Member States, various nationa l regulations existed, permitting addition of 5-10% other fats in the production of chocolate (in Austria, Denmark, Finland, Ireland, Portugal, Sweden, and The United Kingdom). Different regulations caused problems in the trade of chocolate and chocolate product which led to the unification of legislation applicable to that alimentary commodity. That was why Directive 2000/36/EC (so -called Chocolate Directive) was issued, laying down the maximum permissible content of 5% CBEs in the final product and forbid ding any addition of CBRs and CBSs (Bohacenko et.al., 2005).

However, no methods are given or reffered to CBEs detection and quantification that would allow the monitoring of the product wrongful labelling and protect the consumer from fraud. The problems of the detection and determination of foreign vegetable fats added to chocolate have been investigated for years. The overview of the analytical methods employed,


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including their critical evaluation, is given in reviews (Lipp and Anklam 1998b; Ulberth and Buchgraber, 2003)

From the review, it follows that there are numerous methods available for the purpose, based particularly on gas chromatography (GC) and high -performance liquid chromatography (HPLC). As to the analysed substances in question, special attention is paid to fatty acids (F As), triacylglycerols (TAGs), and minor fat constituents (sterols, sterol degradation product and terpens). In HPLC and GC non polar columns, The TAG fractions separation was studied by Barcarolo and Anklam (2001) according to their acyl-C-number, i. e. the total number of carbon atoms in the FA chain. Three major TAG fractions, identified as C50, C52, and C54, were found in CBs and CBEs. Moreover, the TAGs separation using medium polar capillary columns coated with phenyl -methyl silicone stationery phase are able to separate TAGs based on their acyl -C-number and the number of double bonds in the molecule (Geeraert and Sandra, 1987).

The issue becomes more complex since the analytical data obtained are to be interpreted and t he determination based on the TAG composition profile, independent on CBEs having been added or not to chocolate. An equation has been developed to calculate the demonstrate CBEs presence by Fincke (1980) and Padley and Timms (1980) in Bohacenko et al. (2005). The equation is proven by the fact that supported by the experimental results, that the contents of C50 and C54 found in genuine cocoa butter samples will show a linear relationship, after the contents of three major TAG fractions have benn normalised (C50 + C52 + C54 = 100%). This can be expressed by the following equations:

% C50 = 43.8 - 0.737 x % C54 (Padley and Timms) % C50 = 44.9–0.768 x %C54 (Fincke)

Despite of the error determination of CBEs addition into account, Padley and Timms (1980) proposed the following relationship for the qualitative detection of CBE presence in chocolate:


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A similar equation has been published by Podlaha et.al. (1984) based on the basis of TAGs profiles in CBs determined by HPLC. Simoneau et.al. (2000) also published a little different equation because of larger set of CBs analysed : %C50 = 36.047 – 0.503 x %C54. Moreover, they state that this equation can be applied for detecting CBEs addition where it contain illipe butter. This equation also can be used to detect the CBEs addition in milk chocolate. The TAGs fraction of milk chocolate should be substracted since the milk fat contributes to the three major fractions of CB.


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III. MATERIALS AND METHOD

A. MATERIALS AND INSTRUMENTS

Samples were chocolate bar product s purchased from commercial store in Bogor area. Cocoa butter were obtained from PT Karya Putrakreasi Nusantara, Wilmar Group, Medan, Indonesia. Materials used for analyses are acetone PA, acetonitril PA form Merck, aquades, and hexane, which are obtained from CV Fisconina, Bogor. SFC standard 0%, 31.5%, dan 72.9% were obtained from Bruker Minispec, Rheinstetten, Germany.

Instruments that have been used for this research are High Performance Liquid Chromatography (HPLC Hewlett Packard series 1100) equipped with a refractive index (RI) detector; A Zorbax Eclipse XDB C -18 (250 x 4.6 mm, Agilent Technologies Inc., USA) column in series with Microsorb MV (250 x 4.6 mm, Rainin Instrument Co. Inc., USA) column was used for the analysis of TAG , capillary tube, Bruker Minispec PC 100 Nuclear Magnetic Resonance Analyzer (Rheinstetten, Germany), Soxhlet extractor, heater, refrigerator, thermometer, magnetic stirrer, NMR tube, filter paper, and glasswares.

B. METHODS

1. Sampling method

As the matter of fact that this research objectives are to characterize the quality of cocoa butter from chocolate product in market, writer chose samples which are well -known already in Indonesia. Assuming to well -known chocolate bar products are distributed well and wholy same in big department store s, so writer chose to make a small survey of chocolate products in big retail stores such as Hypermart, Giant, and Carefour.

Chocolate and chocolate typed products are varie s depend on the price, quality, and types. In this research, writer will focus on


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chocolate bar products which will be divided into three class es based upon their prices:

1. Low price chocolate bar : < Rp. 10.000 / 100 g 2. Middle-price chocolate bar : Rp 10.000–Rp. 20.000 / 100 g 3. High-price chocolate bar : > Rp. 20.000 / 100 g And their types:

1. Cocoa Butter (CB) Dark chocolate 2. CB Milk chocolate

3. Non-cocoa butter(CB) chocolate

A quota sampling method is applied for this research. Quota sampling is the non probability equivalent of stratified sampling. Like stratified sampling, the researcher first identifies the stratums and their proportions as they are represented in the population. Then convenience sampling is used to select the required number of subjects from each stratum. 13 samples have been chosen to represent the quality of cocoa butter from chocolate bar product in market.

2. Total Fat Content (AOAC, 1995)

Total fat content was analyzed by Soxhlet method (AOAC, 1995). All the glassware (round bottom flask) was rinsed with hexane and dried in an oven at 102ºC for 30 min and cooled in a desiccator. Accurately 1-2 g of sample was weighed and covered with filtered paper. Sample was put into soxhlet extractor and condenser was set above the round bottom flask. Hexane solvent was poured into round bottom flask adequately. Sample and solvent were heated or refluxed above 5 hours or until solvent have dropped clearly to the flask. Sample was taken out of extractor then the solvent was destilated until there was almost no solvent in flask. The round flask with extracted oil was stored in oven at 105oC, cooled to desiccator and weighed until it has constant weight.

Total Fat Content (%) = X–Y x 100% W


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X = Weigh of empty flask and extracted fat Y = Weigh of empty flask

W = Weigh of sample

3. Cocoa Butter or Cocoa Butter -Like Fat Extraction

Before triacylglycerol profile, solid fat content , and slip melting point were analyzed, cocoa butter or cocoa butter -like fat from chocolate bar pruducts should be extracted. The cocoa butter like -fat extraction is done for removing traces or other compounds in chocolate that can be a barrier for cocoa b utter analyses.

Cocoa butter-like fat extraction method was modified from isolation of cocoa butter like -fat procedures according to Abigor et. al. (2003). Acetone (7 ml/ g substrate) was added to the fat mixture. Sample in acetone was heated and mixed thoroughly until become a chocolate solution. The warm acetone solution was quickly filtered through filter paper to remove the undesired compounds. The filtrate was cooled to room temperature (±220C), and any precipitated solids were removed by filtratio n. The filtrate then cooled to 40C for 4 hour and the precipitated TAG crystals filtered at 40C to give the cocoa butter-like fat.

4. Cocoa Butter-Like Fat Profile Analysis

a. Slip Melting Point Determination (AOCS Cc 3 -25, 2003)

Slip melting point (SMP) was determined according to AOCS Official Methods Cc 3 -25, 2005. Extracted cocoa butter -like fat is heated to liquid fraction and filled into capillary tube for 1 cm length (triplo). The capillary tubes was cooled to at 4 – 100C for 16 hours. Capillary tube was tied to thermometer and dipped into 8 – 100C of 300 ml water. Sample was heated slowly with 0.50C – 10C increase / min and agitated with magnetic stirrer. SMP is the temperature at which a fat in a capillary tube place in water becomes soft enough to slip and rise up the tube. The fats slip in


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the capillary tube when about 5% solid fat is present. The SMP was measured by the average of triplo samples.

b. Triacylglycerol Composition (AOCS, Ce 5c -93, 1997)

The triacylglycerol composition of cocoa butter-like fat were obtained by HPLC in a Hewlett Packard Series 1100 HPLC System equipped with a refractive index (RI) detector. A Zorbax Eclipse XDB C-18 (250 x 4.6 mm, Agilent Technologies Inc., USA) column in series with Microsorb MV (250 x 4.6 mm, Ra inin Instrument Co. Inc., USA) column was used for the analysis with a mobile phase of 85 : 15 (v/v) acetone and acetonitrile at a flow rate of 0.8 mL/min. Each sample was dissolved in acetone to make 5 % concentration. The injection volume was 20 µL. All TAG contents were given in percentage area.

c. Solid Fat Content (SFC) (IUPAC 2.150 ex 2.323, 1987)

The solid fat contents of the samples were measured using a Bruker Minispec PC 100 NMR Analyzer (Rheinstetten, Germany). The procedure was applied accord ing to the IUPAC 2.150 method (1987). Before analyzing, NMR were calibrated using SFC standard 0%, 31.5%, and 72.9%. The samples were filled into NMR tubes and melted at 800C, held at 600C for 30 min using heater. The samples then were cooled to 00C for 90 min After cooling, the samples were kept at 260C for 40 hours, and then cooled at 00C for 90 min. The samples were incubated for 35 minutes at each temperature (10, 20, 25, 30, 35, and 400C) before measuring the liquid signal.

5. Detection of Cocoa Butter Equivalent

Some equations have been developed by experimental use of sets comprising high numbers of CBE and CB samples. The method relies on already proved linear relationship between the contents of C50


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and C54 in genuine CB. The qualitative dete rmination were based on the compliance with the relationship proposed by Padley and Timms (1980):

% C50 < 44.095–0.737 x %C54

The chocolate or milk chocolate samples were considered as containing CBE additions, if the results of TAGs C50 and C54 determinations, normalised to 100% for chocolates or re -normalised to 100% for milk chocolate, did not fit the given relationship. For milk chocolates, the contents of particular TAG fractions in milk were substracted from their corresponding total values (assuming the average percentages of the fractions in milk fat to be 12% C 50, 13% C52, and 8% C54 and the net values were re -normalised to 100% once more .


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IV. RESULTS AND DISCUSSIONS A. PRODUCT DESCRIPTION

Ever-increasing demand of chocolate and chocolate type products in the world also influence the increasing consumption of chocolate product s in Indonesia. Indonesia have produced 96.000 tons of cocoa processing products and 7.000 tons confectionery products each year. Internatio nal market is also still wide open for Indonesian products of chocolates. Indonesian producers have exported chocolates to more than 100 countries. In the past five years exports have increased 23.16% annually on the average. In 2007, exports were valued at US$ 13.54 million or around Rp121.8 billion (Anonim, 2008).

The uncertainty supply of cocoa butter and its fluctuating price have forced the confectioners to seek alternatives (Shukla, 2006). The present of CBA have influenced to the chocolate manufatur ers in Indonesia. Since there is no regulation about CBA addition to chocolate products, the potential of CBA using has increased and thus lead to the variety quality and prices of chocolate products in Indonesia. Chocolate bar products in Indonesia are varies in quality and prices. 13 chocolate bar products have been chosen by quota sampling to represent the variability quality of chocolate bar products in market.

Chocolate bars’ label information is given in Table 8. The chocolate information table was arranged from the most expensive chocolate to the cheapest chocolate. The chocolates were chosen conveniently to see the CBA using potential in Indonesia. There are 3 high-price chocolates were chosen from market, chocolate A, B, and C. 6 middle -price chocolate have been chosen which are chocolate D, E, F, G, H, and I, also 4 low -price chocolates chocolates, chocolate J, K, L, and M. In general, it can be seen by the ingredients that the higher price of chocolate will result in higher quality of product. Higher quality is generally defined by the presence of vegetable fats.


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Table 8.Chocolate Bar Products Label Information

No Chocolate Chocolate Type Cocoa Mass Cocoa butter Vegetable fat Milk powder Others Price (IDR) / 100 g Reg #

1 A dark chocolate + + - - maltitol, soya lecithin,

vanilla.

40.000–45.000 ML

2 B dark chocolate + + - + sugar, vanilli, soy lecithin 35.000–40.000 ML

3 C milk chocolate + + - + Sugar, hazelnut paste, soy

lecithin, natural flavor

19.000–20.000 ML

4 D white chocolate - + - + Sugar, honey (3%), almond

nut, soy lecithin, albumin, vanilli flavor

18.000–19.000 ML

5 E milk chocolate + - + + Sugar, malt, whey powder,

palm oil, soy lecithin, mineral, vitamin.

15.000–17.000 ML

6 F milk chocolate + + + + Sugar, soy lecithin flavor 13.000–14. 000 ML

7 G milk chocolate + + - + sugar 12.000–13.000 MD

8 H white chocolate - + + + Sugar, almond nut, soy

lecithin, salt, vanilli flavor

11.000–12.000 MD

9 I dark chocolate + + + + Sugar, almond nut, soy

lecithin, salt, vanilli flavor

10.000–11.000 MD

10 J milk chocolate + - + + Sugar, almond nut, soy

lecithin, vanilli

8.000–9.000 MD

11 K milk chocolate + - + + Sugar, cashew nut,

maltodextrin, whey

6.000–7.000 MD

12 L milk chocolate + - + + starch, whey powder, soy

lecithin, salt, vanilli

3.000–4.000 MD


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59 If such CBEs are added during manufacturing of confectionery products, consumers have to be informed about their presence by appropriate labeling According to the Directive 2000/36/EC (“Chocolate Directive”), a number of specified vegetable fats other than CB may be added to a maximum of 5 % of the total weight of the finished product. (Ulberth et. al., 2003). Implisitly, it inform that a product can not be claimed as chocolate if the vegetable fat addition are more than 5% in a product or if there is no cocoa butter contained in a product. However, it has different regulation in Indonesia.

There are two regulations about chocolate products in Indones ia: milk chocolate and chocolate vermicelli. Milk chocolate is defined as a food product that obtained from one of or mixture of (cacao nib, cacao mass, cocoa powder, or cocoa powder without fat) with or without cocoa butter, milk solid, and permitted food additives (SNI 01-4293-1996). Chocolate is defined as a food product in a vermicelli shape obtained from one or mixture of (cacao nib, cacao mass, cocoa powder, or cocoa powder without fat), with or without cocoa butter, and other permitted food additives (SNI-01-4293-1996). In fact, these standards are arranged based on CODEX standard but there is a miss where Indonesian regulation do not mention about the permitted vegetable fat or the maximum addition limit. Hence, it caused the big variability of choco late quality in Indonesia.

The ingredient’sinformation label of the products show s that there are some chocolates contain cocoa butter without any CBA or vegetable fats addition such as Chocolate A, B, C, D, and G. Some chocolates were informed of vegetable fat addition such as Chocolate F, H, and I. Moreover, all of the low-price chocolate , chocolate J, K, L, and M were informed for no cocoa butter contained but vegetable fat as the main fat based ingredient and so-called non cocoa butter (CB) chocolate s. In contrast, chocolate E which included as middle-price chocolate was also informed as non -cocoa butter chocolate in its ingredient label.

B. TOTAL FAT AND COCOA BUTTER CONTENT

Chocolate is a food containing 28 -36 percent fat with sugar, cocoa liquor, lecithin, vanillin and salt mixed in dark chocolate, and milk solid


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mixed in milk choc states that fat acco considerable import processing condition also makes a great d on the eating quali flavour release and products is crucial f bar products is given

Figure 2.Th

According to from about 25% to milk or white choc based on the total we during manufacture distribution (CSD) o chocolates complete (30–35%). These ex melt than similar pro on behaviour durin duration in high fat

44.94a 44.15ab 0.00 10.00 20.00 30.00 40.00 50.00 A B T o ta l F a t C o n te n t

hocolate (Kumara, 2003). Norberg and Karlsham counts for one -third of the content of chocolate portance for the qualit y of the chocolate as it

ions such as tempering and cooling. The type of t deal of difference to the consumer. It has a maj qualities of the final product, including melting be

nd consistency. Finally, the choice of fats in conf l for their shelf life. The total fat content of the

en in Figure 2.

The Total Fat Content of The Chocolate Bar Produc

to US Patent (2001) t he fat content of chocolate to about 40% by weight depending on whether i hocolate but is usually from about 30% to 34% by

l weight of the chocolate. The fat content in c ure influences the degree of crystallinity and cr

) of their corresponding tempered products. Low eted melting at higher temperatures than those wit explain that lower fat chocolates required longe products with higher fat contents, again with a like during consumption (Afoakwa et al., 2008). Lowe

at chocolates can be attributed to reductions in inte

44.94a 44.15ab 29.83d 30.59d 30.77d 28.95d 35.38bcd 42.05abc 33.36cd 26.19d 33.14cd 30.09d

B C D E F G H I J K

Chocolate

60 hamn (2006) ate. It is of it influences of fat used ajor impact behav iour, onfectionery

he chocolate

oducts

te may vary r it is plain,

by weight n chocolates

crystal size ow fat (25%) with more fat onger time to ikely impact ower melting nter -particle

33.14cd

30.09d

33.61cd


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61 interactions and increased free -moving plastic flow, possibly related to yield value of products (Afoakwa et al., in press; Beckett, 2000; Do et al., 2007).

The total fat content table shows t hat Chocolate A, B, and H have high total fat content, 44.94%, 44.15%, and 42.05% respectively. According to the Afoakwa (2008), Chocolate A, B, and H tend to have lower melting duration than others. Chocolate C, D, E, G, I, K, L, and M have total fat content about one third of the content of chocolate. Chocolate F and J h ave lower total fat content than others, which are 28,95% and 26,19% respectively, means that they might have higher melting duration than others. All of the total fat content of chocolates was higher than SNI 01 -4293-1996. According to the SNI, a milk chocolate must have total fat higher than 25%. However, melting properties were affected by many factors such as the cocoa butter type that differentiate the chemical composition and the chocolate processing that affecting to the physical property. Therefore , the high total fat content does not imply the high cocoa butter content in a chocolate.

Cocoa butter (CB) is a major component of the fat phase of chocolate. CB contributes 30 to 40 percent by weight to finished chocolate, and it is responsible for the physical and sensory properties of chocolate. Consequently, cocoa butter or cocoa butter -like fat should be extracted from the chocolate s before they were analyzed. The CB or cocoa butter -like fat is extracted by acetone.

Acetone, a polar solvent, is suit able for obtaining the solid mid -fraction, because symmetrical 1,3- disaturated triacylglycerols (StUSt) in acetone tend to selectively crystallize more that nonsymmetrical 1,2 - or 2,3-disaturated triacylglycerols (SSU), while in nonpolar hexane, both symm etrical and nonsymmetrical disaturated triacylglycerols tend to be nonselectively crystallized. Acetone is the preferred solvent for obtaining an StUSt -rich midfraction as DG, which is removed as a liquid fraction. However, the use of more than one solvent to achieve the desired triacylglycerols composition in multistep fractionation would make the whole process more complicated and expensive. Thus, multistep fractionation combining dry fractionation (DF) and solvent fractionation (SF) using acetone was as sumed to be the most efficient and suitable method (Hashimoto, et. al., 2001). The dry fractionation was held in 40C


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to get the triglyceride the chocolate.

Figure 3 Figure 3 sho Chocolate A or from Chocolate A and B, cocoa butter content, chocolates, contain o another important co basis) is used in milk to dark chocolate to more cocoa butter c because the most exp there is no linearity content. The using content, while it doe labels, Chocolate F, G addition in their prod

Furthermore, based chocolate and shows that chocolate

Mfg 10.55 Lg 7.05 Kfg 10.84 Jg 7.15 0 5 10 15 20 25 30 35 40 5 0 0 2 5 0 0 4500 6500 % C o co a B u tte r Lik e F a t C o n te n t

ride crystals. Figure 3 shows the cocoa butter-like fat

re 3.Cocoa Butter Like Fat Content of Chocolates how the cocoa butter like fat content from Chocol rom the cheapest chocolate to the most expensive

B, which are the most expensive chocolate s have t nt, 30.99 % and 33.88 %. Chocolate C and D, whic n only 18.56% and 15.90 % cocoa butter -like fat. component in chocolate. Up to 30 percent milk f

ilk chocolate, and it is often added at lower levels ( to control hardness (Metin and Hartel, 1998). Gene r content in a product will gives more expensiv

xpensive ingredient in the chocolate is cocoa butter. rity between price and the amount of cocoa butt ng of vegetable fats will increase the cocoa butt does not increase the price significantly. From their

, G, H, I are mentioned as chocolates that have veg products.

ore, there is a significance difference between coc nd ‘chocolates’ that do not contain cocoa butter. ate E, J, K, L, and M have lower cocoa butter -like

Kfg 10.84 Jg 7.15 Ief 13.31 Hb 24.36 Gc

20.20 Fc

20.35 Eg

7.71 Dde

15.90 Ccd

18.56

6 5 0 0 8500

1 0 5 0

0 00152 14500 00615 18500 20500 00522 24500 26500 00528 30500 00253 34500 Price

62 fat content in

Chocolate M to e chocolate. e the highest hich are milk

t. Milk fat is k fat (on fat s (5 percent) enerally, the nsive product er. However, butter -like fat butter -like fat heir product’s egetable fats

cocoa butter ter. Figure 3 e fat content

Ba

33.88 Aa

30.99

3 4 5 0


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than others, which 10.55%. This findi unsaturated saturated amount and other chocolates. These ch vegetable fats and fi starch and others is butter-like fat conten

Figure 4.Coc The fat comp other fats may conta chocolate should be contributes more in t content in the fat ba and others. Generally lead to the higher co G, and H have cocoa and M have low coco K, L, and M, which a cocoa butter-like fat CB chocolate has coc

Md 31.39 Ld 23.42 Kd 32.72 0 10 20 30 40 50 60 70 80 90 5 0 0 2 5 0 0 4500 % C B Lik e F a t C o n te n t in T o ta l F a t

h are respectively 7.71%, 7.15%, 10.84%, 7. nding implies that the cocoa butter -like fat or

ted (StUSt) triacylglycerol in these products only r fat or any compounds may have been added chocolates are labelled for not containing cocoa nd filler such a s starch, maltodextrin, or malt. The a

is made to increase the chocolate mass, so reduce ent.

Cocoa Butter Like Fat Content in Total Fat of Chocol ompounds in a chocolate consist of mainly cocoa but ontained in a chocolate such milk fat. Since the fa

be dominated by cocoa butter, so the cocoa butt n the total fat content. Chocolate B has the highest coc

based of chocolate, 76.74%, followed by chocolate lly, it can be sum up that the higher price of a choc cocoa butter content in a c hocolate. Chocolate A, B, ocoa butter content more than 50% but chocolate E,

ocoa butter content in the based fat of product. Choc h are labelled as non -CB based chocolate, seems onl at around 30% of the fat based. Chocolate I which i

ocoa butter content only 39.89%.

Ld 23.42 Kd 32.72 Jd 27.30 Icd 39.89 Hbc 57.93 Gbc 57.09 Fab 70.30 Ed 25.05 Dbc 51.97 Cab 62.22 6 5 0 0 8500

1 0 5 0

0 00152 14500 00615 18500 20500 00522 24500 26500 00528 30500 00253 34500 Price

63 7.05%, and or saturated only in small

ed to these oa butter but he addition of duce the cocoa

Chocolates butter. The fat based in butter should cocoa butter ate F, A, C, hocolate will , B, C, D, F, E, I, J, K, L, Chocolate E, J, only contain h is not non

-Ba

76.74 Aab

68.96

3 4 5 0


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C. TRIACYLGLYCER Cocoa butte gives it its special component is shown

Figu

There are th and SOS (where P (Wennermark, 2002 comprising about 2 (C18:1), with mino chocolates were d chocolates. The CB chocolates. The chr shown in Figure 6 (Chocolate A, B, an milk chocolate is s (Chocolate C, F,an white chocolates (Ch

YCEROL COMPOSITION

butter has a very special triacylglycerol composition al texture and sensory properties. The cocoa but hown by its chromatogram in Figure 5.

Figure 5. The Chromatogram of Cocoa Butter

three dominant triacylglycerols in cocoa butter, P P = palmitic acid, O = oleic acid and S = ste 2002). Cocoa butter has a unique composition, its f

25% palmitic (C16), 36% stearic (C18) and 35% inor amounts of other fatty acids. In this re s

divided into two class: CB chocolates and B chocolates were further divided to dark, milk, hromatogram of Chocolate A which is dark choc 6. This figure i s the representative of dark and H). Also, the chromatogram of chocolate C s shown in Figure 7. that represent the milk c ,and I). The chromatogram of chocolate D that

Chocolate D and G) are shown in Figure 8.

64 ition, which butter TAGs

, POP, POS stearic acid) s fatty acids nd 35% oleic e search, the nd non CB

k, and white chocolate is rk chocolate C which is k chocolates at represent


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Figure 6.Th

Figure 7.Th

Figure 8.Th

Based on th chocolates have sim dominated by the thr (Chocolate C, D, F, There are many sma This finding implies

10 20 nRIU 0 10000 20000 30000 40000 50000

RID1 A, Refractive Index Signal (19-03-09

10 20 nRIU 0 10000 20000 30000 40000 50000 60000

RID1 A, Refractive Index Signal (18-03-09

The Chromatogram of Dark Chocolate, Chocolate

The Chromatogram of Milk chocolate, Chocolate

The Chromatogram of White Chocolate, Chocolate

on the chromatograms, it can be characterized imilar triacylglycerol component with cocoa butte three StUSt; POP, POS, and SOS. Milk and white c

F,G, H and I) have the same peaks in their chrom mall peaks before POP peak are seen in the chrom

ies that since the difference between dark chocola

20 30 40 50 60

19-03-09\RSM-1.D)

20 30 40 50 60

18-03-09\TOBW-1.D) POP POS SOS POP SOS POS 65 ate A te C ate D

d that dark butter which is nd white chocolat e

omatogram. omatograms. late to milk

min


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66 and white chocolate is the m ilk fat content, it may concluded that the small peaks are the present of the milk fat which is extracted by the solvent. According to Simoneau and German (1996), the milk fat contained triacylglycerol species ranging from C24 to C54. About 35% of the tota l triacylglycerols were long chain (C> 42). Within these long -chain triacylglycerols, 60% were unsaturated species.

The wide range of triacylglycerols in milk fat results in incomplete miscibility in the solid phase. The solid phase behaviour of milk fat has been explained in terms of three fractions (high -melting, middle-melting, and low-melting) of largely independently -melting solid solutions and is directly related to the molecular composition of milk fat. In this research, the high -melting fraction of milk fat has been included in the triacylglycerol composition of chocolate and the middle -melting fraction of milk fat only partly extracted.

The non-CB based chocolates are milk chocolates. Their extract have been analyzed to their triacylglycerol compos ition and surprisingly, the chromatograms of them were quite different with cocoa butter. The chromatogram of Chocolate J that represent the non -CB chocolates (Chocolate E, J, K, L, and M) is shown in Figure 9.

Figure 9.The Chromatogram of Non-CB Chocolate

Figure 9 shows that the non-CB chocolates have different chemical composition, triacylglycerol components with cocoa butter. Since there are

min

10 20 30 40 50 60

nRIU

0 10000 20000 30000 40000 50000 60000 70000 80000

RID1 A, Refractive Index Signal (29 -07-09\FON1.D)

1 = CaLaLa / CLaM 2 = LaLaLa

3 = LaLaM 4 = LaLaO 5 = LaLaP/LaMM 6 = LMM/LaOM 2

1 3

4 5


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67 three kind of cocoa butter alternatives that in general term applied to confectionery fats, only two kind of CBA, CBR and CBS that have different triacylglycerol component with cocoa butter. CBR, a non lauric fats with a distribution of fatty acids simila r to that of CB but a completely different triacylglycerol structure; due to this different chemical composition they may be added to cocoa butter only in a small amounts. CBS with some physical similarities but chemically totally different from cocoa butt er; due to this they are suitable only for whole replacement of CB (Spangenberg, 2001).

The triacylglycerol component of the non-CB chocolates reflects similar to the palm kernel and coconut oil triacylglycerol components which are dominated by lauric bas ed fats (Noor Lida et. al., 2002). As the matter of fact that CBA, which is made from modification (hydrogenated or fractionation) of palm kernel and coconut oil is CBS, it may be concluded that the non-CB chocolates are wholy consisting of CBS (lauric ba sed fats).

In this research, the triacylglycerol components are determined by using the triacylglycerol standard that have been done by Renata (200 9). The triacylglycerol standard is the mixture of single standard (PPP, OOO, OOS, SSS, OOP) with cocoa butte r (POP, POS, SOS, SOA), fully hydrogenated soybean oil (PPS, PS), palm kernel oil and refining bleaching deodorized palm oil (CaLaLa, CaLaM, LaLaLa, LaLaM, LaLaO, LaLaP/LaMM, MLL, MML/LaOM, MMM/LaPM, LMO/ LaOO, MPL/LaOP/MMO, LaPP/MMP, PLO, PPL). The chroma togram of triacylglycerol standard is given in Appendix X . The retention time of each tri acylglycerol component is used as the standard to identify the tri acylglycerol in chocolate samples. The retention time of each standard is given in Table 9. The perc entage of TAGs are defined by their % area of each component per total % area of TAGs.


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68 Table 9.Retention Time of Triacylglycerol Standard

Peak Retention Time

Triacylglycerol Component

Peak Retention Time

Triacylglycerol Component

1 11.161 CaLaLa 15 29.418 OOO

2 12.338 CaLaM 16 30.705 POO

3 13.660 LaLaLa 17 31.501 PLS

4 15.535 LaLaM 18 32.097 POP

5 17.247 LaLaO 19 34.073 PPP

6 17.865 LaLaP/LaMM 20 36.642 SOO

7 18.787 MLL 21 37.497 SLS

8 19.853 MML/LaOM 22 38.197 POS

9 20.701 MMM/LaPM 23 40.608 PPS

10 22.165 LMO/LaOO 24 45.766 SOS

11 23.060 MPL/LaOP/MMO 25 48.388 PSS

12 24.212 LaPP/MMP 26 55.186 SOA

13 25.635 PLO 27 58.079 SSS

14 26.731 PLP

Ca = caprilic acid; La = lauric acis; M = mirystic acid; P = palmitic acid; S = stearic acid; O = oleic acid; L = linoleic acid; Ln = linolenic acid; A = arachidic acid.

Moreover, the triacylglycerol component identification can not be determined by using the triacylglycerol standard itself because the retention time of each samples is different due to its composition and area. The higher of % area in TAGs will result in different retention time. In addition, the triacylglycerol identification can be achieved by using additional datas such as triacylglycerol component of cocoa butter and CBS that have been analyzed by other researchers. Chocolate triacylglycerol components are determined using combination of triacylglycerol standard and cocoa butter triacylglycerol component according to Lipp and Anklam (1998 b). Although the chocolates have the same triacylglycerol components, they can be differentiated by its composition. Each chocolate has different triacylglycerol composition that can affect to its p hysical properties. Three main TAGs composition is given in Figure 10.


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Figure 10.The % Dark chocola POP, POS, and POS to have higher cont which only contain a its fat based has lea the other hand, Cho lower POS and SOS vegetable fat in it tha

Moreover, ac 3 chocolates that ha are Chocolate F, H, chocolate F, with chocolate POS co respectively. The pr manufacturer are CB Chocolate H and I, 3 triacylglycerol comp This study suits to t the pure and comm C52 (POS) contents

15 15.7 39.8 41 28.5 0 5 10 15 20 25 30 35 40 45 CB A % T A G a re a

% Area of TAGs: POP, POS, and SOS of CB -cho olates, chocolate A and B seemed to have the mor OS composition to cocoa butter. T he % POP and ontent than milk chocolates. The fact that dark c

n a little amount of milk powder and mostly cocoa ead to the similarity TAG composition to cocoa but hocolate I, which is also dark chocolate, have hig OS than other dark chocolates. This is due to the a that might have different composition with cocoa but

according to the in formation label of the products have any vegetable fat addition besides cocoa but H, and I. Based on the triacylglycerols component h POS 38.2% has no big difference to the ot composition, Chocolate C and D, 37.7 and products’ label inform that the vegetable fat us CBEs, which are Palm, Illipe, and Shea. On the I, 30.7 % and 24.0% respectively, have significant omponent (POS) to the whole cocoa butter milk

o the Bohacenko et. al.’s(2005) study, which dem mercially produced cocoa butter equivalents show nts than genuine CBs. Surprisingly, Chocolate G th

15.7 15.1

12.2 12.8 13.4 13.4

15.9

41 41.4

37.7 38.6 38.2

35.6 31

27.9 30.1 29.7 30.5 29.2 31.1

A B C D F G H

Chocolate

69 chocolates

ore similar nd POS tends

k chocolate, coa butter in a butter. On higher POP, addition of a butter. oducts, there are

butter . They ent of them, other milk nd 38.6 %

used by the the contrary, ant different k chocolate. demonstrated show lower G that has no

15.9 16.6 31 36.5 30.7 24 H I POP POS SOS


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any vegetable fat ad Chocolate C and D.

Triacylglyce consist of POP, POS such as POO, SOO, of it. The TAGs ha triacylglycerols (St triacylglycerols (StU2 (StStSt) such as PLP in Figure 11.

Fi Figure 12 85.1 70.0 75.0 80.0 85.0 90.0 CB % T A G a re a 1.5 1.1 8.1 9.7 1.9 1.5 0.0 2.0 4.0 6.0 8.0 10.0 12.0 CB A % T A G a re a

addition mentioned in the label has lower POS, 35. .

cerols composition such a complex system that POS, and SOS. Cocoa butter also consists of othe OO, SOA, and others that also contribute to the cha

have been summarized to some groups: monouns StUSt) such as POP, POS, SOS, PLO; diuns StU2) such as POO, SOO; and saturated triacy

LP, SSS, PSS, and PSS. The % StUSt of chocolate

Figure 11. The % StUSt of CB-chocolates

12. The % StStSt, StU2, and U3 of CB Chocolates

85.1 86.3

88.2

81.2 83.6 82.6 81.7

79.5

CB A B C D F G H

Chocolate

StUSt

1.2

2.4 2.1 2.1 2.1 2.7

1.6 9.7

8.3

7.5 7.2 7.7 7.6

6.9

11.2

1.5 0.9

2.0

1.5 1.7 1.8

1.3

A B C D F G H

Chocolate

70 35.6 % than

hat not only other TAGs haracteristic onounsaturated diunsaturated

cylglycerols ates is given

tes 79.5 78.4 H I 1.6 11.2 2.4 I StStSt StU2 U3


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71 Based on Figure 12, Chocolate B has the highest %StUSt, 88.2% followed by Chocolate A and cocoa butter, 86.3% and 85.1% respectively. Chocolate H has the lowest amount of %StUSt, 78.4%. A study literature from Shukla (1995) implies that the higher monounsaturated triacylglycerol will result in the higher hardness and melting profiles. In addition, although saturated, diunsaturated, and polyunsaturated triacylglycerols only contained in small amount, they also contribut e to the melting properties of chocolates. Higher saturated TAG can give higher melting property because of its saturated and long chain triacylglycerols make them harder to be melt. In contrast, the higher diunsaturated and polyunsaturated could give lower melting properties to the chocolates due to the presence of double bond in the TAGS.

Table 10 gives the triacylglycerol composition of CBS chocolates, Chocolate E, J, K, L, and M. According to Noor Lida et. al. (2002) cocoa butter substitute (CBS) is dominated by palm kernel oil TAGs composition, LaLaLa, LaLaM, CaLaLa, CLaLa, LaLaP/LaMM, and LaLaO.

Table 10.The Triacylglycerol Composition of non CB Chocolates

TAGs (% area) M J E K L

CaLaLa / CLaM 14.4 13.5 12.8 13.9 12.3 LaLaLa 19.8 20.3 18.7 20.5 11.9 LaLaM 16.1 17.8 16.3 16.8 9.1 LaLaO 12.4 14.2 13.4 12.7 11.5 LaLaP/LaMM 8.6 9.7 9.9 8.4 11.4

LMM/LaOM 6.3 6.7 7.9 5.7 11.5

MMM/ LaPM 5.9 5.5 7.4 5.0 13.6

LMO/ LaOO 1.9 1.4 0.5 2.1 1.2

LPM/LaOP/MMO 2.7 2.5 3.5 2.3 5.0

LaPP/MMP 1.6 1.0 0.5 1.9 1.0

Others 10.1 7.5 9.1 10.5 10.8 Ca: Capric; La: Lauric; M: Myristic; L: Linoleic; P: Palmitic; O: Oleic

The triacylglycerol compositions definitely explain that Chocolate E, J, K, L, and M are made from CBS or lauric type -fat. Lauric-type specialty fats are produced from oils containing mainly of triacylglycerols of lauric and


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CURRICULLUM VITAE

The author was born in Medan, North Sumatra on March 29th,1987. She is the eldest child from Mr. Hendri and Mrs. Fifi in her family with one sister and one brother. She had her kindergarten and elementary sch ool in Sutomo 2, Medan (1990-1998). In 1998, she and her family moved to Jakarta and she continued her elementary, junior high scho ol and senior high school in SDK Penabur Modernland (1998-1999), SLTPK Penabur Modernland (1999 -2002) and SMAK Penabur Gading Serpong, Tangerang (2002 -2005).

In 2005, the author continued her further study in IPB with SPMB (Seleksi Penerimaan Mahasiswa Baru) way and followed the TPB (Tingkat Persiapan Bersama) for one year. Thus, she was accepted as a food science and technology student in the faculty of agriculture technology, IPB in 2006.

During her study, she joined some organization actively such as PMK (Persekutuan Mahasiswa Kristen), Kopelkhu (Komisi Pelayanan Khusus), and HIMITEPA (Himpunan Mahasiswa Teknologi Pangan). The author has work experiences as a laboratory assistant in Chemistry, Chemistry and Biochemistry, and Food Engineering Laboratory. She joined some food science competition s such as PIMNAS in Brawijaya University, Malang and National Science Competition in Soegijapranata University, Semarang. Gratefully, she was granted a scholarship to study English in Ohio University for two months in 2009. In

2009, she started her research with title,” Identification of Triacylglycerol Profile,

Solid Fat Content, and Slip Melting Point of Cocoa Butter Like Fat from Chocolate Bar Products in Indonesian Market” supervised by Dr. Ir. Purwiyatno Hariyadi, M.Sc. and Ir. Soena r Soekopitojo, M.Sc. This manuscript is submitted in the fulfillment of the requirement for the deg ree of Bachelor of Agricultural Engineering and Technology in Department of Food Science and Technology, Faculty of Agricultural Engineering a nd Technology, Bogor Agricultural University.


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ACKNOWLEDGMENTS

First, I would like to thank God for His blessings, guidance and protection upon me throughout the whole research work and manuscript preparation.

In this opportunity, I would also like to thank Dr. Ir. Purwiyatno Hariyadi, MSc. and Ir. Soenar Soekopitojo, MSi., my advisors of this manuscript work, who have guided me throughout my manuscript with their patience and knowledge, for their ideas and inputs that played a big part in the completion of this manuscript.

I am as ever, especially indebted to my family, big thanks for my lovely Mom, Dad, Nini and Awi, who have always support me, for their love and their understanding in my life.

I would also like to give a special thanks to best friends, Vidy, Nene Vero, Mpin, Bobo, Edo JH, Willy, Iboy, Nene Pauline, Vera, Marsella, and Gacci, for the sharing stories, endless support, and unforgettable experiences together especially in these four years.

I am grateful for the kopelkhu friends, Sarah, Dina, Efrat, Dion, Ester, Twi, Meiyu, Bang Benardo, Bang Agus, Bang Maryo, and others that have taught me much about life value and given me a solid community, which can grow together and solve problems together.

Lots of thank is also addressed to all my friends in IPB, Ella, Cath, Chacha, Beli, Eping, , Wiwi, Tata, Suhendri, Sisi, Irene Susan, Midun, Galih, Kamlit, an d others, which I cannot mention them one by one for the wonderful memories for the last four years and their supports during my study at IPB

Last but not least, I would like to thank Seafast’s staffs for the helps and


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LIST OF CONTENTS

Page

ACKNOWLEDGEMENTS……….i

LIST OF CONTENTS………. ii

LIST OF TABLES………..……. iv

LIST OF FIGURES……….……… v

LIST OF APPENDIXES………. vi

I. INTRODUCTION A. BACKGROUND………...1

B. OBJECTIVES...………... 2

II. LITERATURE REVIEW A. CHOCOLATE....………... 3

B. COCOA BUTTER………... 5

C. COCOA BUTTER ALTERNAT IVES....………... 9

1. Cocoa Butter Equivalent (CBE) ... ...10

2. Cocoa Butter Replacer (CBR) ... ... 14

3. Cocoa Butter Substitute (CBS)... 15

D. DETECTION OF COCOA BUTTER EQUIVALENT………… ……....16

III. MATERIALS AND METHODS A. MATERIALS AND INSTRUMENTS.……… …..….19

B. METHODS 1. Sampling Method... ... 19

2. Total Fat Content... ... 20

3. Cocoa Butter-like Fat Extraction... ... 21

4. Cocoa Butter-like Fat Profil Analyses a. Slip Melting Point Determination ... 21

b.Triacylglycerol Composition…... 22

c. Solid Fat Content (SFC) ... ...22

5. Detection of Cocoa Butter Equivalent... ... 22

IV. RESULTS AND DISCUSSION A. PRODUCT DESCRIPTION………..…………..24


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C. TRIACYLGLYCEROL COMPOSITION .……….31

D. SOLID FAT CONTENT ……….39

E. SLIP MELTING POINT ……… ……….41

F. DETECTION OF COCOA BUTTER EQUIVALENT………… ……...48

V. CONCLUSION AND RECOMMENDATION……….51 REFERENCES……… …..…..53 APPENDIXES...………..… 59


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LIST OF TABLES

Table 1. Characteristic and Composition of C B from Countries………..7

Table 2. Solid Fat Content (SFC) of Cocoa Butter………...…8

Table 3. Characteristic of CB and CBAs………...10

Tabel 4. Fatty Acid and Triacylglycerol Composition of Exotic Fats…………..12

Table 5. Chemical and Physical Properties of Commercial CBE and Indonesia Cocoa Butter………..… 13

Table 6. Triacylglycerol Composition of Some Commercial CBR s……….15

Table 7. Fatty Acid Composition of Coconut Oil and Palm Kernel Oil…….…..16

Table 8. Chocolate Bar Products Label Information……….25

Table 9. Retention Time of Triacylglycerol Standard……….. 35

Table 10. Triacylglycerol Composition of non CB Chocolates…………...38

Table 11. Slip Melting Point Profile of Chocolate Bar Products…………...42

Table 12. Triacylglycerol Fractions and SMP of Chocolate Products..…………43

Table 13. The TAGs Fractions and SMP o f non-CB Chocolates……….47

Table 14. Selected Analytical Data and CBE Addition in CB Chocolates……….... 49


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LIST OF FIGURES

Figure 1. Cocoa butter SFC Curve Depending on Temperature………... 8

Figure 2. The Total Fat Content of The Chocolate Bar Products…………...27

Figure 3. The Cocoa Butter-like Fat Content of Chocolate Products……...29

Figure 4. Cocoa Butter-like Fat Content in Fat Based………...29

Figure 5. The Chromatogram of Cocoa Butter………..31

Figure 6. The Chromatogram of Dark Chocolate, Chocolate A………...31

Figure 7. The Chromatogram of Milk Chocolate, Chocolate C……….…...32

Figure 8. The chromatogram of White Chocolate, Chocolate D……….…..32

Figure 9. The Chromatogram of Non-CB Chocolate……….……...…33

Figure 10. The % Area of TAGs: POP, POS, and SOS of CB -chocolates……...36

Figure 11. The % StUSt of CB-chocolates………... 37

Figure 12. The % StStSt, StU2, and U3 of CB Chocolates…..……….…37

Figure 13. The SFC Curve of Chocolate Products……….……...40

Figure 14. The %StUSt and Slip Melting Point of CB Chocolates………..……. 44

Figure 15. The %StStSt and Slip Melting Point of CB Chocolates………...… 44

Figure 16. The Degree of Unsaturated and Slip Melting Point of CB Chocolates………....….44