LAMPIRAN A PETA PROSES
LAMPIRAN
A-l
LAMPIRAN A
PETA PROSESOPERASI
Llalaman
: I dari4
Nama Obyek
: Perakitansepedamotor
No. Peta
:l
Dipetakanoleh
: Oktobing
Tanegaldipetakan
: 9 Oktober2004
Komponen
Rangk4mesin,dll
Alat perkakasbengkel
G,l
Merakit kelistrikan
(23,o7',)
Katrol otorntis
o-2
Merakit rangka dan mesin
(l0,se')
PressureGauge
o-3
Merakit tangki dan bearing
(r2,60')
Alat perkakasbengkel
o-4
Merakit garpudepandanbelakang
(2o,76'\
Alat perkakas bengkel
(20,76',)
G)
I-l
Merakit besi kemudidan standat
A-3
Halaman
.3 dai4
NamaObyek
: Perakitansepedamotor
No. Peta
:I
Dipetakanoleh
: Oktobing
Tanggaldipetakan
: 9 Oktober2004
B
Obengkompressor
(24,3e',)
Obengkompressor
oll
t2
Merakit lampudanbodykemudi
M€rakit CDI dan lamoublk
( 1r . l 4 ' )
Otrcngkompressor
o-
Merakit body sampingdansadel
(31,s0')
Obengkompressor
G
l4
Pemasangan
karet dantunrp roda
Cat kompressor
o-
Pemasangan
sticker danpengecatarr
(30,0o')
l5
(r0,82')
A-2
Flalaman
:2 d a ri 4
NamaObyek
: Perakitanse@a motor
No. Peta
:l
Dipetakanoleh
: Oktobing
Tanggaldipetakan
: 9 Oktober2@l
Alat pertakasbengkel
o{
Merakit rodadepandanbelakang
o:7
Merakit kabelbesidantr*up rd blk
Q2,r2")
Obengkompressor
(11,34')
Alat per*akasbengkel
G.8
Merakit rantaidankenalpot
o-9
Merakit speedomaerdankunci
G.
l0
Merakir panel
(e,77')
Obengkompressor
Q|,68',)
Obengkompressor
(8,46')
B
Halaman
:4 d a ;i 4
NamaObyek
: Perakitansepedamotor
No. Peta
:l
Dipetakanoleh
: Oktobing
Tanggaldipetakuo
: 9 Oktober2004
Oddometer
Panyetelandan inspeksi
(3qoo')
Penyimpanan ke gudang
JumlahOperasi
Inspeksi
:15
'.4
Gambar4.1 SkemaOPC
B- l
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E A A R
f:. .- P ii ti
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ir:jBrrgAgA
LAMPIRAN B
DATA WAKTU TIAP ELEMEN (MENIT)
1
24.58
22.O5
23.U
20.16
23.24
21.52
23.48
24.32
27.53
24.45
22.55
21.%
24.6
25.U
22.35
20.3
22.23
24-32
23.11
21.21
I
12.8
14-08
12.23
8.15
7.83
9.38
13.59
2
9.49
11.27
8.43
11.21
10.55
11.25
9.58
11.37
15.6
10.19
9.07
13./|3
6.24
14.52
7.12
4
6.57
7.55
4.24
7.07
6.03
5.16
6.46
5.49
6.19
5.37
5.31
7.22
5.54
6.76
4.51
5.07
8.17
6.13
8.26
5.25
6.39
4.27
6.6
5.9
6
9.37
14.38
14.55
't3.23
9.58
10.05
12.41
12.2
13.28
6.4
10.55
8.17
13.4
12.4
11.5
't0.15
13.54
10.51
11.57
' t0.18
7.45
11.5't
7
8
12.05
11.28
8.34
10.53
9.27
9.33
9.7
10.32
11.41
13.6
12.n
13.08
9.53
12.27
11.5
10.46
8.1
11.51
5.48
11.8
8.5
12.1
9.19
7.57
10.55
12-13
12.$
13.16
9.16
8.56
8.45
8.51
10.22
10.42
11.36
9.09
8.07
11.27
11.9
7.52
11.9
4.86
6.26
8.21
9.28
8.39
10.43
8.2
10.3
9.64
10.4'l
11.U
7.23
5.24
5.38
11.9
10
11
12
't3
14
15
16
9.42
12.9
11.25
6.07
5.11
5.39
13.49
7.23
4.33
6.2
5.36
4.39
4.59
6.48
10.21
7.8
11.12
5.06
5.95
8.24
5.37
9.87
14.1
13.24
11.31
9.16
9.4'l
'1o.4
'12.27
15.25
8.28
10.16
12.59
9.05
11.44
10.7
10.37
11.47
9.64
9.16
12.@
11.32
11.28
12.49
15.O7
4.22
3.19
5.46
5.5
4.14
5.36
3.52
5-31
3.29
6.26
5.36
4.53
7.22
7.47
8.08
10.53
4.13
6.34
6.36
7.02
6.35
7.15
6-35
5.47
5.05
6.42
7.15
7.8
6-09
5-6
4.14
8.4
5.09
11.16
11.09
10.32
't2.51
12.2
3.58
4.52
4.13
4.2.
5.33
5.44
11.@
1'l
8.32
3.O7
5.25
9.31
12.47
13.4
4.O1
4.45
3.17
8.27
4.39
7.4
9.17
12.3
11,28
10.48
12.O9
10.05
4.39
6.03
4-05
3.25
3.38
4.55
4.8
3.12
5.U
3.42
3.49
6.29
4.31
6.26
6.'t9
4.36
13.6
14.29
10.16
10.58
7.49
12.24
13.36
7.67
10.8
11.33
't2.24
12.M
8.2t3
11.55
11.43
9.18
8.58
11.35
12.U
10.1
13.16
10-32
10.54
8.02
9.18
10.4
13.08
7.51
8.2'l
8.2
6.29
3.6
3.44
4.09
8.37
5.19
5.51
5.14
9.O7
'11.27
4.06
7.52
6.17
8.s5
2l
22
23
24
21.O2
25.9
21.6
15.05
25.14
23.15
17.27
22.24
16.44
15.4
10.53
3.27
4.2
8.2
16.14
4.63
5.8
5.03
10.57
5.23
11.58
7.03
6.12
9.7
13.08
5.8
20.45
28.52
17.37
13.91
12.45
8.33
4.38
17
18
19
20
8.13
9.26
6.58
7.36
9.29
9.56
8.32
14.U
11.39
8.33
8.36
10.57
13.39
10.53
10.51
12.8
6.39
9.53
13.5/
6.17
10.52
7.33
10-28
11"25
13.4
7.O2
12.49
12.24
13.23
8.49
18.39
10.17
12.14
10.17
13.31
16.53
14.43
16.51
6.54
11.08
8.12
7.59
10.1
9.36
9.39
10.52
7.11
12.16
13.45
19.57
17.28
11.36
12.11
15.45
15.21
10.u
9-58
6.09
s.38
6.45
17.$
12.45
15.4
'1o.25
15.09
12.fi
13.55
9.31
9.34
9.2
11.O7
7.4
10.55
13.22
8.24
11.48
1E.25
12.52
9.01
9.07
3.03
14.32
7.2
9.@
27.O2
6-46
23.19
1't.51
7.13
7.53
12.15
10.36
10.21
7.52
26.4
18.35
16.48
22.O7
19.24
18.32
11.3
9.22
11.53
9.42
11.03
2.33
4.38
6.22
1.Ol
3.38
4.46
7.2
2.08
4.23
3.38
8.58
1.14
4.38
2.45
3.51
2.57
3.4
5.12
7.U
2.3t5
10.52
4.2
7.27
9.42
8.08
5.4
6.36
5.12
5.42
DATA WAKTU TIAP STASTUN(MENTT)
t
24.58
22.O5
23.U
2416
23.24
21.52
23.48
24.32
27.53
24.45
22.55
21.%
24.6
25.U
22.35
n.3
22.23
24.32
23.11
21.21
I
2
9.49
11.27
8.43
'11.21
10.55
11.25
9.58
11.37
15.6
10.19
9.07
13.43
3
11.08
12.62
12.41
13.2
14.29
10.41
12.85
9.76
12.65
10.9'l
12.53
14.69
4
5
19.52
27.92
25.06
21.t2
22
20.61
18.4
26.98
24.8
2-33
2't.39
19.76
17.5
23.92
20.7
22.fi
21.73
25.98
19.14
18.54
14.83
20.98
16.37
13.62
17.29
10.61
11.42
12.31
15.%
12.89
11.12
23.7
22.8
10
11
20.72
8.'t3
22.@
9.26
6.58
7.#
9.29
9.5i
26.71
24.21
6.24
14.52
7.12
14.1
10.21
7.26
11.12
9.87
I
8.97
13.96
12.45
7.29
18.48
24.77
10.58
24.72
8.46
10.65
12.82
9.19
7.51
11.37
7.47
9.54
7.69
9.75
10.55
21.06
19.58
22.29
%.82
21.96
20.96
23.57
23.63
19.86
20.53
21.12
7.69
8.58
11.58
18.29
22.A
20.72
9.2
19.58
10.u
21.91
22.7
18.32
15.56
17.28
19.75
23.53
1E.5
21.67
27.1
27.82
27.M
21.59
23
24.37
20.69
18.03
2..71
%.72
17.C2
19.32
24.6
18.65
23.U
17.94
25.6
19.58
23.87
17.65
16.52
22.U
11.4
8.89
10.4
13.8
9.62
i 1-89
16.58
12
13
't4
12.49
12.24
13.23
10.25
15.09
12.56
't3.55
%.42
36.07
35.78
2..25
33.34
39.29
24.3
31.94
7.9
7.59
19.&4
11.07
10.1
9.36
9.39
10.52
29.1
7.*
10.55
28.71
25.85
22.6
23.19
25.4
18.12
il
13.39
ni2
24.9
25.49
20.37
2'72
11.18
10.55
9.95
10.74
11.37
9.54
10.93
10.55
10.56
12.51
20.72
23.62
19.78
9.31
9.34
9.2
7.11
9.58
6.09
9.38
6.45
23.8
22.61
E.49
6.54
8.12
30.85
17.53
22.63
22.78
6
2s.53
34.36
40.97
25.7
33.48
11.8
10.o2
7.%
14.95
1't.45
12.59
9.5
17.9
7.88
't4.75
7.6
15.85
10.56
12.6
13.22
u.7
8.24
't1.48
33.53
25.8
28.63
7.8s
32.43
8.82
12.34
9.4
18.25
12.52
9.01
9.07
29.45
25.U
9.87
7.69
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LAMPIRAN D
DATA OUTPUT SIMULASI DAI\ REAL (UNIT)
Model
Real
l5
l5
t6
t6
l3
l5
t4
l5
t4
t6
l6
l6
l5
l6
l5
15
l5
15
t4
l4
l5
l5
l6
16
l5
l5
l6
l4
t7
15
l5
14
l5
t7
16
l6
t6
t4
l5
16
l5
15
l5
l5
l7
t4
16
16
l5
t5
LAMPIRAN E
HASIL TES NORMAL
Normal tes Stasiun14model
t$nnal Probability Plot
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standard
Error
0 . ? 80 0 8
0.?0916
5 .0 7 4 8 7
0.?0318
Databerdistribusi: Normal
95t Nortnal
Lower
2L -3482
t4 -6422
2 L . 3 L 73
CI
Upper
2 4- 2 1 , 5 6
2 4- t 2 9 8
35.1782
2 4 . 0 73 7
Mean:22,69
Standartddeviation: 3.226
r
Stasiun9
Dbtribuffon lD Pbt
Variable:
St 9
coodness of Fit
Distribution
Weibul l
lognormal base e
Exponential
Normal
Table of MTTF
Distribution
werour,t
Lognonnal base
Exponential
Nornal
e
(adj )
Anderson-Darling
0.846
0.746
6.763
o .'t94
Mean
2L-53L9
2L.574L
2r.5745
2I-5't45
Standard
Error
0.83273
0.75879
0.72420
0.75777
Databerdistribusi: Exponential
95E Normal
lower
19.9601
20.1-370
1 3 . 9 1 89
20_0893
CI
Upper
zJ.zztJ
23 .II37
33.4407
2 3. 0 5 9 7
Mean:21,57
Stasiunl0
Distibudon lD Pht
Variable:
St 10
Goodness of Fit
Distribution
wel-oul1
Lognormal base e
Exponential
Nonnal"
Table of MTTF
Distri-bution
Weibull
Lognormal base
Anderson-Darl i ng (adj)
0.813
0.1't2
6.421
0.796
Standard
Eror
2 7 .2 2 3 0 0 . 9 1 0 3 6
21.2377 0 - 86604
Mean
e
958 Nor]Iral
Lower
19 . 5117
19. 6063
Upper
23 -0844
23 . OO47
''! .r e t€-61
:, g A it
1
ltroarlr
li 'rq*rtr
a.rtolr,t *llivr
':
Exponential
NormaI
2L.2360 3.74851
2L.2360 0-85473
Data berdistribusi: Normal
13.7006
19.5608
"lR.i.i|1'-A
3 2. 9 L 6 0
22.9Lr2
Mee'n;21,24
Standartddeviation: 3,477
o StasiunI I
Distributon lD Plot
Variable:
St. 11
Goodness of Fit
Distribution
Wei.buII
lognorrnal
base e
Exponential
Normal
Table of MTtF
Dis t r i. but ion
gt eibull
Lognor m al b a s e e
Exponential
NornaL
Anderson-Darl
ing
1.008
0.814
(adj )
O.JYJ
0.922
Me a n
2 L .0 2 9 5
2 1 .0 7 4 3
2]--0775
2L.0775
Data berdistibusi : Lognormal
Standartddeviation: 4,046
s ta n d a rd
Error
0. 97235
0 .8 7 tl 7 0
4 -7L301
0.88197
95E N ormal
Lower
L9.2065
L9 - 4218
13.5983
1 9 . 3 4 89
CI
Upper
23.0233
22.8504
3 2 . 6 70 3
22 -806L
Mean:21.08
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LAMPIRAN A
PETA PROSESOPERASI
Llalaman
: I dari4
Nama Obyek
: Perakitansepedamotor
No. Peta
:l
Dipetakanoleh
: Oktobing
Tanegaldipetakan
: 9 Oktober2004
Komponen
Rangk4mesin,dll
Alat perkakasbengkel
G,l
Merakit kelistrikan
(23,o7',)
Katrol otorntis
o-2
Merakit rangka dan mesin
(l0,se')
PressureGauge
o-3
Merakit tangki dan bearing
(r2,60')
Alat perkakasbengkel
o-4
Merakit garpudepandanbelakang
(2o,76'\
Alat perkakas bengkel
(20,76',)
G)
I-l
Merakit besi kemudidan standat
A-3
Halaman
.3 dai4
NamaObyek
: Perakitansepedamotor
No. Peta
:I
Dipetakanoleh
: Oktobing
Tanggaldipetakan
: 9 Oktober2004
B
Obengkompressor
(24,3e',)
Obengkompressor
oll
t2
Merakit lampudanbodykemudi
M€rakit CDI dan lamoublk
( 1r . l 4 ' )
Otrcngkompressor
o-
Merakit body sampingdansadel
(31,s0')
Obengkompressor
G
l4
Pemasangan
karet dantunrp roda
Cat kompressor
o-
Pemasangan
sticker danpengecatarr
(30,0o')
l5
(r0,82')
A-2
Flalaman
:2 d a ri 4
NamaObyek
: Perakitanse@a motor
No. Peta
:l
Dipetakanoleh
: Oktobing
Tanggaldipetakan
: 9 Oktober2@l
Alat pertakasbengkel
o{
Merakit rodadepandanbelakang
o:7
Merakit kabelbesidantr*up rd blk
Q2,r2")
Obengkompressor
(11,34')
Alat per*akasbengkel
G.8
Merakit rantaidankenalpot
o-9
Merakit speedomaerdankunci
G.
l0
Merakir panel
(e,77')
Obengkompressor
Q|,68',)
Obengkompressor
(8,46')
B
Halaman
:4 d a ;i 4
NamaObyek
: Perakitansepedamotor
No. Peta
:l
Dipetakanoleh
: Oktobing
Tanggaldipetakuo
: 9 Oktober2004
Oddometer
Panyetelandan inspeksi
(3qoo')
Penyimpanan ke gudang
JumlahOperasi
Inspeksi
:15
'.4
Gambar4.1 SkemaOPC
B- l
-: ,!r
E A A R
f:. .- P ii ti
riir-o.,,, , ' -r t5ar'"'a 1t!*gtn t'ro"lr
!
ir:jBrrgAgA
LAMPIRAN B
DATA WAKTU TIAP ELEMEN (MENIT)
1
24.58
22.O5
23.U
20.16
23.24
21.52
23.48
24.32
27.53
24.45
22.55
21.%
24.6
25.U
22.35
20.3
22.23
24-32
23.11
21.21
I
12.8
14-08
12.23
8.15
7.83
9.38
13.59
2
9.49
11.27
8.43
11.21
10.55
11.25
9.58
11.37
15.6
10.19
9.07
13./|3
6.24
14.52
7.12
4
6.57
7.55
4.24
7.07
6.03
5.16
6.46
5.49
6.19
5.37
5.31
7.22
5.54
6.76
4.51
5.07
8.17
6.13
8.26
5.25
6.39
4.27
6.6
5.9
6
9.37
14.38
14.55
't3.23
9.58
10.05
12.41
12.2
13.28
6.4
10.55
8.17
13.4
12.4
11.5
't0.15
13.54
10.51
11.57
' t0.18
7.45
11.5't
7
8
12.05
11.28
8.34
10.53
9.27
9.33
9.7
10.32
11.41
13.6
12.n
13.08
9.53
12.27
11.5
10.46
8.1
11.51
5.48
11.8
8.5
12.1
9.19
7.57
10.55
12-13
12.$
13.16
9.16
8.56
8.45
8.51
10.22
10.42
11.36
9.09
8.07
11.27
11.9
7.52
11.9
4.86
6.26
8.21
9.28
8.39
10.43
8.2
10.3
9.64
10.4'l
11.U
7.23
5.24
5.38
11.9
10
11
12
't3
14
15
16
9.42
12.9
11.25
6.07
5.11
5.39
13.49
7.23
4.33
6.2
5.36
4.39
4.59
6.48
10.21
7.8
11.12
5.06
5.95
8.24
5.37
9.87
14.1
13.24
11.31
9.16
9.4'l
'1o.4
'12.27
15.25
8.28
10.16
12.59
9.05
11.44
10.7
10.37
11.47
9.64
9.16
12.@
11.32
11.28
12.49
15.O7
4.22
3.19
5.46
5.5
4.14
5.36
3.52
5-31
3.29
6.26
5.36
4.53
7.22
7.47
8.08
10.53
4.13
6.34
6.36
7.02
6.35
7.15
6-35
5.47
5.05
6.42
7.15
7.8
6-09
5-6
4.14
8.4
5.09
11.16
11.09
10.32
't2.51
12.2
3.58
4.52
4.13
4.2.
5.33
5.44
11.@
1'l
8.32
3.O7
5.25
9.31
12.47
13.4
4.O1
4.45
3.17
8.27
4.39
7.4
9.17
12.3
11,28
10.48
12.O9
10.05
4.39
6.03
4-05
3.25
3.38
4.55
4.8
3.12
5.U
3.42
3.49
6.29
4.31
6.26
6.'t9
4.36
13.6
14.29
10.16
10.58
7.49
12.24
13.36
7.67
10.8
11.33
't2.24
12.M
8.2t3
11.55
11.43
9.18
8.58
11.35
12.U
10.1
13.16
10-32
10.54
8.02
9.18
10.4
13.08
7.51
8.2'l
8.2
6.29
3.6
3.44
4.09
8.37
5.19
5.51
5.14
9.O7
'11.27
4.06
7.52
6.17
8.s5
2l
22
23
24
21.O2
25.9
21.6
15.05
25.14
23.15
17.27
22.24
16.44
15.4
10.53
3.27
4.2
8.2
16.14
4.63
5.8
5.03
10.57
5.23
11.58
7.03
6.12
9.7
13.08
5.8
20.45
28.52
17.37
13.91
12.45
8.33
4.38
17
18
19
20
8.13
9.26
6.58
7.36
9.29
9.56
8.32
14.U
11.39
8.33
8.36
10.57
13.39
10.53
10.51
12.8
6.39
9.53
13.5/
6.17
10.52
7.33
10-28
11"25
13.4
7.O2
12.49
12.24
13.23
8.49
18.39
10.17
12.14
10.17
13.31
16.53
14.43
16.51
6.54
11.08
8.12
7.59
10.1
9.36
9.39
10.52
7.11
12.16
13.45
19.57
17.28
11.36
12.11
15.45
15.21
10.u
9-58
6.09
s.38
6.45
17.$
12.45
15.4
'1o.25
15.09
12.fi
13.55
9.31
9.34
9.2
11.O7
7.4
10.55
13.22
8.24
11.48
1E.25
12.52
9.01
9.07
3.03
14.32
7.2
9.@
27.O2
6-46
23.19
1't.51
7.13
7.53
12.15
10.36
10.21
7.52
26.4
18.35
16.48
22.O7
19.24
18.32
11.3
9.22
11.53
9.42
11.03
2.33
4.38
6.22
1.Ol
3.38
4.46
7.2
2.08
4.23
3.38
8.58
1.14
4.38
2.45
3.51
2.57
3.4
5.12
7.U
2.3t5
10.52
4.2
7.27
9.42
8.08
5.4
6.36
5.12
5.42
DATA WAKTU TIAP STASTUN(MENTT)
t
24.58
22.O5
23.U
2416
23.24
21.52
23.48
24.32
27.53
24.45
22.55
21.%
24.6
25.U
22.35
n.3
22.23
24.32
23.11
21.21
I
2
9.49
11.27
8.43
'11.21
10.55
11.25
9.58
11.37
15.6
10.19
9.07
13.43
3
11.08
12.62
12.41
13.2
14.29
10.41
12.85
9.76
12.65
10.9'l
12.53
14.69
4
5
19.52
27.92
25.06
21.t2
22
20.61
18.4
26.98
24.8
2-33
2't.39
19.76
17.5
23.92
20.7
22.fi
21.73
25.98
19.14
18.54
14.83
20.98
16.37
13.62
17.29
10.61
11.42
12.31
15.%
12.89
11.12
23.7
22.8
10
11
20.72
8.'t3
22.@
9.26
6.58
7.#
9.29
9.5i
26.71
24.21
6.24
14.52
7.12
14.1
10.21
7.26
11.12
9.87
I
8.97
13.96
12.45
7.29
18.48
24.77
10.58
24.72
8.46
10.65
12.82
9.19
7.51
11.37
7.47
9.54
7.69
9.75
10.55
21.06
19.58
22.29
%.82
21.96
20.96
23.57
23.63
19.86
20.53
21.12
7.69
8.58
11.58
18.29
22.A
20.72
9.2
19.58
10.u
21.91
22.7
18.32
15.56
17.28
19.75
23.53
1E.5
21.67
27.1
27.82
27.M
21.59
23
24.37
20.69
18.03
2..71
%.72
17.C2
19.32
24.6
18.65
23.U
17.94
25.6
19.58
23.87
17.65
16.52
22.U
11.4
8.89
10.4
13.8
9.62
i 1-89
16.58
12
13
't4
12.49
12.24
13.23
10.25
15.09
12.56
't3.55
%.42
36.07
35.78
2..25
33.34
39.29
24.3
31.94
7.9
7.59
19.&4
11.07
10.1
9.36
9.39
10.52
29.1
7.*
10.55
28.71
25.85
22.6
23.19
25.4
18.12
il
13.39
ni2
24.9
25.49
20.37
2'72
11.18
10.55
9.95
10.74
11.37
9.54
10.93
10.55
10.56
12.51
20.72
23.62
19.78
9.31
9.34
9.2
7.11
9.58
6.09
9.38
6.45
23.8
22.61
E.49
6.54
8.12
30.85
17.53
22.63
22.78
6
2s.53
34.36
40.97
25.7
33.48
11.8
10.o2
7.%
14.95
1't.45
12.59
9.5
17.9
7.88
't4.75
7.6
15.85
10.56
12.6
13.22
u.7
8.24
't1.48
33.53
25.8
28.63
7.8s
32.43
8.82
12.34
9.4
18.25
12.52
9.01
9.07
29.45
25.U
9.87
7.69
t
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