LKS 2017 TP16 ASM EN

Test Project for skill 16 Version: 1.0

LKS_2017_TP16_ASM_EN Date: 20.10.16 Page 1 of 10

ASSEMBLY PROJECT

Test Project Document

LKS_2017_TP16_ASM_EN

Submitted by:

Name : Ina skills Electronics Member : ASC WSC Team ID Type : Open Project Time : 4 Hours Point : 25 Points

Contents

This Test Project proposal consists of the following documentation/files:

1.

LKS_2017_TP16_ASM_EN.doc

2.

LKS_2017_ TP16_ASM _01_EN.pdf

3.

LKS_2017_ TP16_ASM _02_EN.pdf

4.

LKS_2017_ TP16_ASM _03_EN.pdf

5.

LKS_2017_ TP16_ASM _04_EN.pdf

6.

LKS_2017_ TP16_ASM _05_EN.pdf

Test Project for skill 16 Version: 1.0

LKS_2017_TP16_ASM_EN Date: 20.10.16 Page 3 of 10

1. INSTRUCTIONS

Competitors are given 4 hours to complete an electronics assembly project. This test project shall access competitors in the following areas:

a. Ability to assemble an electronic project based on given drawings, specifications and instructions like :

 Schematic Diagrams

 PCB Layout Diagrams

 Assembly Photographs

 Component Part Lists

 Component Data Sheets

b. Ability to verify proper operation of an electronic project after assembly like :

 Interpret test specifications



Demonstrate proper operation of complete project

2. DESCRIPTION PROJECT AND TASKS

This is the similar device used to watchdog the time taken to boil either half or hardboiled egg. Music with different tempo depending on the type of boiled eggs will be heard during the boiling process. The timing process also can be seen on the display. When the time ended, the buzzer will sound.

Test Project for skill 16 Version: 1.0

LKS_2017_TP16_ASM_EN Date: 20.10.16 Page 5 of 10

2.4 Equipment, machinery, installations and materials required.

Proposal committee prepares the following equipment, machinery, installations and materials.

Item Qty Material Description Notes

1 1 set All parts 2 1 Safety glass 3 1 Cotton Glove 4

Competitor prepares the following equipments, machinery, installations and materials.

Item Qty Material Description Notes

2 1 Universal Digital or

Multi-meter V, Ω, A, etc

3 1 Soldering Iron 4 1 Soldering Iron Stand 5 1 Solder attractor 6 1 Pincer

7 1 Nipper 8 1 Wire Stripper 9 1 Tweezers

10 1 Precise screwdriver For trimmer resistor

11 1 Screw driver + type

12 1 Screw driver - type

13 1 Brush

Test Project for skill 16 Version: 1.0

LKS_2017_TP16_ASM_EN Date: 20.10.16 Page 7 of 10

Part List PCB Main Assembly Project

No .

No. Part Value Qty. Note

1. R1 0,47 Ω 1 Resistor 2 W

2. R2, R3 470 Ω 2 Resistor Smd 1206 3. R4, R5, R8, R9, 1 KΩ 4 Resistor ¼ W

4. R11 1 KΩ 1 Resistor Smd 1206

5. R6, R7 10 KΩ 2 Resistor Smd 1206 6. R16, R20, R21, R18 10 KΩ 4 Resistor Smd 0805

7. R10 330 Ω 1 Resistor Smd 0805

8. R12, R14 330 Ω 2 Resistor Smd 1206

9. R56 330 Ω 1 Resistor ¼ W

10. R13 470 Ω 1 Resistor Smd 1206

11. R15 56 KΩ 1 Resistor ¼ W

12. R17 27 KΩ 1 Resistor ¼ W

13. R19 6Ω8 1 Resistor ¼ W

14. R22 220 Ω 1 Resistor ¼ W

15. R23 180 KΩ 1 Resistor ¼ W

16. R24, R25, R26, R27, R32, R33, R34, R35, R40, R41, R42, R43, R48, R49, R50, R51

100 KΩ 16 Resistor ¼ W

17. R28, R29, R30, R31, R36, R37, R38, R39, R44, R45, R46, R47, R52, R53, R54, R55

10 KΩ 16 Resistor ¼ W

18. VR1 2 KΩ 1 Multiturn / Variabel

Resistor

19. VR2 5 KΩ 1 Multiturn / Variabel

Resistor 20. C1, C4, C8, C10, C11, C15,

C16

100 nF 7 Cap. SMD 0805

21. C2 100 uF 1 Cap. Alumunium

22. C3, C14 4,7 uF 2 Cap. Alumunium

23. C5 10 uF 1 Cap. Alumunium

24. C6 0,47 uF 1 Cap. Alumunium

25. C7 1 uF 1 Cap. Alumunium

26. C9, C12 22 pF 2 Cap. SMD 0805

27. C13 68 pF 1 Cap. Ceramic

28. D1 Led Red 1 Led Red SMD

29. D2 3V 1 Zener 3 V

31. Q2, Q3, Q7 2N3904 3 TR PNP, Dip 32. Q4, Q5, Q6 C1815 3 TR NPN, Dip 33. Q8, Q9, Q10, Q11, Q12, Q13,

Q14, Q15, Q16, Q17, Q18, Q19, Q20, Q21, Q22, Q23

BC 857 16 TR PNP, SMD

34. S1 4 Pin 5 mm 1 Push Buttom 4 Pin

35. X1 12 MHz 1

36. U1 Atmega 16 1 IC Programing

37. U2 CD4066 1 IC DIP

38. U3 MU3482 1 IC DIP

39. U4, U5 Sn 74Ls138 2 IC SMD

40. P1, P2, P4, P5 2 Pin 5 mm 4 Terminal Block 2 Pin 41. P3 Header 1x6 Pin 1 Pin Header Single 42. P6 3 Pin 5 mm 1 Terminal Block 3 Pin 43. P7 Header 2x2 Pin 1 Pin Header Double 44. P8, P9 Header IDC

2x5

2 Pin Header IDC 2x5 (10 Pin)

45. LS1 Buzzer 5 V 1 Buzzer 5 Volt 46. Soket IC U2 14 Pin 1 Soket IC 14 Pin 47. Soket IC U3 16 Pin 1 Soket IC 14 Pin 48. Soket IC U1 40 Pin 1 Soket IC 14 Pin 49. Jumper Mini 2 Pin 2 Pin 1 Jumper 2 PIN

50. PCB Main 16 x 20 CM 1 PCB Main Double Layer Part List PCB Panel Assembly Project

No. No. Part Value Qty. Note

1. D1, D2, D3, D4, D5, D6, D7, D8, D9, D10, D11, D12, D13, D14, D15, D16,D17, D18, D19, D20, D21, D22, D23, D24,D25, D26, D27, D28, D29, D30, D31, D32, D33, D34, D35, D36, D37, D38, D39, D40, D41, D42, D43, D44, D45, D46, D47, D48, D49, D50, D51, D52, D53, D54, D55, D56, D57, D58, D59, D60, D61, D62, D63, D64,

Led Green 5 mm

64 Led Green 5mm

2. D65 Led Blue 5 mm 1 Led Blue 5 mm

3. P1, P2 Header IDC

2X5

2 Header IDC 2X5 (10 Pin) 4. PCB Panel 16 x 20 CM 1 PCB Panel Double Layer

Test Project for skill 16 Version: 1.0

LKS_2017_TP16_ASM_EN Date: 20.10.16 Page 9 of 10

Part list Assembly Project

No. Name Part Value Qty. Note

1. Swith SPDT 3 PIN 1

2. Swith SPST 2 PIN 1

3. Push Buttom 2 PIN 1

4. Speaker 8Ω 0,1W 2 PIN 1 5. Spicer Hexagonal

Female-Female

0,8 CM 4

6. Spicer Hexagonal Female-Male 4 Cm 4 7. Spicer Hexagonal Female-Male 0.5 Cm 4

8 Acrylic 116x170x76

mm

1

9 Cable yellow 0.6mm 50cm

10 Cable red 0.6mm 50cm

11 Cable black 0.6mm 50cm

12 Cable blue 0.6mm 50cm

13 timah Diameter 0.6

mm

14 timah Diameter 0.6

SELAMAT BERLATIH !!!

Akan dilakukan revisi soal:

2.4 Equipment, machinery, installations and materials required.

Proposal committee prepares the following equipment, machinery, installations and materials.

Item Qty Material Description Notes

1 1 set All parts 2 1 Safety glass 3 1 Cotton Glove 4

Competitor prepares the following equipments, machinery, installations and materials.

Item Qty Material Description Notes

2 1 Universal Digital or

Multi-meter V, Ω, A, etc

3 1 Soldering Iron 4 1 Soldering Iron Stand 5 1 Solder attractor 6 1 Pincer

7 1 Nipper 8 1 Wire Stripper 9 1 Tweezers

10 1 Precise screwdriver For trimmer resistor

11 1 Screw driver + type

12 1 Screw driver - type

13 1 Brush

Part List PCB Main Assembly Project

No .

No. Part Value Qty. Note

1. R1 0,47 Ω 1 Resistor 2 W 2. R2, R3 470 Ω 2 Resistor Smd 1206 3. R4, R5, R8, R9, 1 KΩ 4 Resistor ¼ W 4. R11 1 KΩ 1 Resistor Smd 1206 5. R6, R7 10 KΩ 2 Resistor Smd 1206 6. R16, R20, R21, R18 10 KΩ 4 Resistor Smd 0805 7. R10 330 Ω 1 Resistor Smd 0805 8. R12, R14 330 Ω 2 Resistor Smd 1206 9. R56 330 Ω 1 Resistor ¼ W 10. R13 470 Ω 1 Resistor Smd 1206 11. R15 56 KΩ 1 Resistor ¼ W 12. R17 27 KΩ 1 Resistor ¼ W 13. R19 6Ω8 1 Resistor ¼ W 14. R22 220 Ω 1 Resistor ¼ W 15. R23 180 KΩ 1 Resistor ¼ W 16. R24, R25, R26, R27, R32, R33,

R34, R35, R40, R41, R42, R43, R48, R49, R50, R51

100 KΩ 16 Resistor ¼ W

17. R28, R29, R30, R31, R36, R37, R38, R39, R44, R45, R46, R47, R52, R53, R54, R55

10 KΩ 16 Resistor ¼ W

18. VR1 2 KΩ 1 Multiturn / Variabel Resistor

19. VR2 5 KΩ 1 Multiturn / Variabel Resistor

20. C1, C4, C8, C10, C11, C15, C16

100 nF 7 Cap. SMD 0805 21. C2 100 uF 1 Cap. Alumunium 22. C3, C14 4,7 uF 2 Cap. Alumunium 23. C5 10 uF 1 Cap. Alumunium 24. C6 0,47 uF 1 Cap. Alumunium 25. C7 1 uF 1 Cap. Alumunium 26. C9, C12 22 pF 2 Cap. SMD 0805 27. C13 68 pF 1 Cap. Ceramic 28. D1 Led Red 1 Led Red SMD

29. D2 3V 1 Zener 3 V

31. Q2, Q3, Q7 2N3904 3 TR PNP, Dip 32. Q4, Q5, Q6 C1815 3 TR NPN, Dip 33. Q8, Q9, Q10, Q11, Q12, Q13,

Q14, Q15, Q16, Q17, Q18, Q19, Q20, Q21, Q22, Q23

BC 857 16 TR PNP, SMD

34. S1 4 Pin 5 mm 1 Push Buttom 4 Pin

35. X1 12 MHz 1

36. U1 Atmega 16 1 IC Programing 37. U2 CD4066 1 IC DIP

38. U3 MU3482 1 IC DIP 39. U4, U5 Sn 74Ls138 2 IC SMD

40. P1, P2, P4, P5 2 Pin 5 mm 4 Terminal Block 2 Pin 41. P3 Header 1x6 Pin 1 Pin Header Single 42. P6 3 Pin 5 mm 1 Terminal Block 3 Pin 43. P7 Header 2x2 Pin 1 Pin Header Double 44. P8, P9 Header IDC

2x5

2 Pin Header IDC 2x5 (10 Pin)

45. LS1 Buzzer 5 V 1 Buzzer 5 Volt 46. Soket IC U2 14 Pin 1 Soket IC 14 Pin 47. Soket IC U3 16 Pin 1 Soket IC 14 Pin 48. Soket IC U1 40 Pin 1 Soket IC 14 Pin 49. Jumper Mini 2 Pin 2 Pin 1 Jumper 2 PIN

50. PCB Main 16 x 20 CM 1 PCB Main Double Layer Part List PCB Panel Assembly Project

No. No. Part Value Qty. Note

1. D1, D2, D3, D4, D5, D6, D7, D8, D9, D10, D11, D12, D13, D14, D15, D16,D17, D18, D19, D20, D21, D22, D23, D24,D25, D26, D27, D28, D29, D30, D31, D32, D33, D34, D35, D36, D37, D38, D39, D40, D41, D42, D43, D44, D45, D46, D47, D48, D49, D50, D51, D52, D53, D54, D55, D56, D57, D58, D59, D60, D61, D62, D63, D64,

Led Green 5 mm

64 Led Green 5mm

2. D65 Led Blue 5 mm 1 Led Blue 5 mm 3. P1, P2 Header IDC

2X5

2 Header IDC 2X5 (10 Pin) 4. PCB Panel 16 x 20 CM 1 PCB Panel Double Layer

Part list Assembly Project

No. Name Part Value Qty. Note

1. Swith SPDT 3 PIN 1 2. Swith SPST 2 PIN 1 3. Push Buttom 2 PIN 1 4. Speaker 8Ω 0,1W 2 PIN 1 5. Spicer Hexagonal

Female-Female

0,8 CM 4 6. Spicer Hexagonal Female-Male 4 Cm 4 7. Spicer Hexagonal Female-Male 0.5 Cm 4 8 Acrylic 116x170x76

mm

1 9 Cable yellow 0.6mm 50cm 10 Cable red 0.6mm 50cm 11 Cable black 0.6mm 50cm 12 Cable blue 0.6mm 50cm 13 timah Diameter 0.6

mm

14 timah Diameter 0.6 mm

SELAMAT BERLATIH !!!

Akan dilakukan revisi soal: