LKS 2017 TP16 ASM EN
ASSEMBLY PROJECT
Test Project Document
LKS_2017_TP16_ASM_EN
Submitted by:
Name : Ina skills Electronics Member : ASC WSC Team ID Type : Open Project Time : 4 Hours Point : 25 Points
Test Project for skill 16 Version: 1.0
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Contents
This Test Project proposal consists of the following documentation/files: 1. LKS_2017_TP16_ASM_EN.doc
2. LKS_2017_ TP16_ASM _01_EN.pdf 3. LKS_2017_ TP16_ASM _02_EN.pdf 4. LKS_2017_ TP16_ASM _03_EN.pdf 5. LKS_2017_ TP16_ASM _04_EN.pdf 6. LKS_2017_ TP16_ASM _05_EN.pdf 7. LKS_2017_ TP16_ASM _06_EN.pdf
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1.
INSTRUCTIONS
Competitors are given 4 hours to complete an electronics assembly project. This test project shall access competitors in the following areas:
a. Ability to assemble an electronic project based on given drawings, specifications and instructions like :
Schematic Diagrams
PCB Layout Diagrams
Assembly Photographs
Component Part Lists
Component Data Sheets
b. Ability to verify proper operation of an electronic project after assembly like :
Interpret test specifications
Demonstrate proper operation of complete project2. DESCRIPTION PROJECT AND TASKS
This is the similar device used to watchdog the time taken to boil either half or hardboiled egg. Music with different tempo depending on the type of boiled eggs will be heard during the boiling process. The timing process also can be seen on the display. When the time ended, the buzzer will sound.
Test Project for skill 16 Version: 1.0
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Fig 2. side view
Test Project for skill 16 Version: 1.0
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2.4 Equipment, machinery, installations and materials required.
Proposal committee prepares the following equipment, machinery, installations and materials.
Item Qty Material Description Notes
1 1 set All parts 2 1 Safety glass 3 1 Cotton Glove 4
Competitor prepares the following equipments, machinery, installations and materials.
Ite
m Qty Material Description Notes
2 1 Universal Digital or Multi-meter V, Ω, A, etc 3 1 Soldering Iron
4 1 Soldering Iron Stand 5 1 Solder attractor 6 1 Pincer
7 1 Nipper 8 1 Wire Stripper 9 1 Tweezers
10 1 Precise screwdriver For trimmer resistor
11 1 Screw driver + type
12 1 Screw driver - type
13 1 Brush
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Part List PCB Main Assembly Project
No. No. Part Value Qty. Note
1. R1 0,47 Ω 1 Resistor 2 W
2. R2, R3 470 Ω 2 Resistor Smd 1206
3. R4, R5, R8, R9, 1 KΩ 4 Resistor ¼ W
4. R11 1 KΩ 1 Resistor Smd 1206
5. R6, R7 10 KΩ 2 Resistor Smd 1206
6. R16, R20, R21, R18 10 KΩ 4 Resistor Smd 0805
7. R10 330 Ω 1 Resistor Smd 0805
8. R12, R14 330 Ω 2 Resistor Smd 1206
9. R56 330 Ω 1 Resistor ¼ W
10. R13 470 Ω 1 Resistor Smd 1206
11. R15 56 KΩ 1 Resistor ¼ W
12. R17 27 KΩ 1 Resistor ¼ W
13. R19 6Ω8 1 Resistor ¼ W
14. R22 220 Ω 1 Resistor ¼ W
15. R23 180 KΩ 1 Resistor ¼ W
16. R24, R25, R26, R27, R32, R33, R34, R35, R40, R41, R42, R43, R48, R49, R50, R51
100 KΩ 16 Resistor ¼ W
17. R28, R29, R30, R31, R36, R37, R38, R39, R44, R45, R46, R47, R52, R53, R54, R55
10 KΩ 16 Resistor ¼ W
18. VR1 2 KΩ 1 Multiturn / Variabel Resistor
19. VR2 5 KΩ 1 Multiturn / Variabel Resistor
20. C1, C4, C8, C10, C11, C15, C16 100 nF 7 Cap. SMD 0805
21. C2 100 uF 1 Cap. Alumunium
22. C3, C14 4,7 uF 2 Cap. Alumunium
23. C5 10 uF 1 Cap. Alumunium
24. C6 0,47 uF 1 Cap. Alumunium
25. C7 1 uF 1 Cap. Alumunium
26. C9, C12 22 pF 2 Cap. SMD 0805
27. C13 68 pF 1 Cap. Ceramic
28. D1 Led Red 1 Led Red SMD
29. D2 3V 1 Zener 3 V
30. Q1, H1061 1 TR Darlington
31. Q2, Q3, Q7 2N3904 3 TR PNP, Dip
Test Project for skill 16 Version: 1.0
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32. Q4, Q5, Q6 C1815 3 TR NPN, Dip 33. Q8, Q9, Q10, Q11, Q12, Q13, Q14,
Q15, Q16, Q17, Q18, Q19, Q20, Q21, Q22, Q23
BC 857 16 TR PNP, SMD
34. S1 4 Pin 5 mm 1 Push Buttom 4 Pin
35. X1 12 MHz 1
36. U1 Atmega 16 1 IC Programing
37. U2 CD4066 1 IC DIP
38. U3 MU3482 1 IC DIP
39. U4, U5 Sn 74Ls138 2 IC SMD
40. P1, P2, P4, P5 2 Pin 5 mm 4 Terminal Block 2 Pin 41. P3 Header 1x6 Pin 1 Pin Header Single
42. P6 3 Pin 5 mm 1 Terminal Block 3 Pin
43. P7 Header 2x2 Pin 1 Pin Header Double
44. P8, P9 Header IDC 2x5 2 Pin Header IDC 2x5 (10 Pin)
45. LS1 Buzzer 5 V 1 Buzzer 5 Volt
46. Soket IC U2 14 Pin 1 Soket IC 14 Pin
47. Soket IC U3 16 Pin 1 Soket IC 14 Pin
48. Soket IC U1 40 Pin 1 Soket IC 14 Pin
49. Jumper Mini 2 Pin 2 Pin 1 Jumper 2 PIN
50. PCB Main 16 x 20 CM 1 PCB Main Double Layer
Part List PCB Panel Assembly Project
No. No. Part Value Qty. Note
1. D1, D2, D3, D4, D5, D6, D7, D8, D9, D10, D11, D12, D13, D14, D15, D16,D17, D18, D19, D20, D21, D22, D23, D24,D25, D26, D27, D28, D29, D30, D31, D32, D33, D34, D35, D36, D37, D38, D39, D40, D41, D42, D43, D44, D45, D46, D47, D48, D49, D50, D51, D52, D53, D54, D55, D56, D57, D58, D59, D60, D61, D62, D63, D64,
Led Green 5 mm 64 Led Green 5mm
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No. Name Part Value Qty. Note
1. Swith SPDT 3 PIN 1
2. Swith SPST 2 PIN 1
3. Push Buttom 2 PIN 1
4. Speaker 8Ω 0,1W 2 PIN 1
5. Spicer Hexagonal Female-Female 0,8 CM 4 6. Spicer Hexagonal Female-Male 4 Cm 4 7. Spicer Hexagonal Female-Male 0.5 Cm 4
8 Acrylic 116x170x76
mm
1
9 Cable yellow 0.6mm 50cm
10 Cable red 0.6mm 50cm
11 Cable black 0.6mm 50cm
12 Cable blue 0.6mm 50cm
13 timah Diameter 0.6 mm 14 timah Diameter 0.6 mm
Test Project for skill 16 Version: 1.0
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SELAMAT BERLATIH !!!
Akan dilakukan revisi kisi kisi:
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2.4 Equipment, machinery, installations and materials required.
Proposal committee prepares the following equipment, machinery, installations and materials.
Item Qty Material Description Notes
1 1 set All parts
2 1 Safety glass
3 1 Cotton Glove
4
Competitor prepares the following equipments, machinery, installations and materials. Ite
m Qty Material Description Notes
2 1 Universal Digital or Multi-meter V, Ω, A, etc 3 1 Soldering Iron
4 1 Soldering Iron Stand 5 1 Solder attractor
6 1 Pincer
7 1 Nipper
8 1 Wire Stripper
9 1 Tweezers
10 1 Precise screwdriver For trimmer resistor
11 1 Screw driver + type
12 1 Screw driver - type
13 1 Brush
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Part List PCB Main Assembly Project
No. No. Part Value Qty. Note
1. R1 0,47 Ω 1 Resistor 2 W 2. R2, R3 470 Ω 2 Resistor Smd 1206 3. R4, R5, R8, R9, 1 KΩ 4 Resistor ¼ W 4. R11 1 KΩ 1 Resistor Smd 1206 5. R6, R7 10 KΩ 2 Resistor Smd 1206 6. R16, R20, R21, R18 10 KΩ 4 Resistor Smd 0805 7. R10 330 Ω 1 Resistor Smd 0805 8. R12, R14 330 Ω 2 Resistor Smd 1206 9. R56 330 Ω 1 Resistor ¼ W 10. R13 470 Ω 1 Resistor Smd 1206 11. R15 56 KΩ 1 Resistor ¼ W 12. R17 27 KΩ 1 Resistor ¼ W 13. R19 6Ω8 1 Resistor ¼ W 14. R22 220 Ω 1 Resistor ¼ W 15. R23 180 KΩ 1 Resistor ¼ W 16. R24, R25, R26, R27, R32, R33, R34,
R35, R40, R41, R42, R43, R48, R49, R50, R51
100 KΩ 16 Resistor ¼ W
17. R28, R29, R30, R31, R36, R37, R38, R39, R44, R45, R46, R47, R52, R53, R54, R55
10 KΩ 16 Resistor ¼ W
18. VR1 2 KΩ 1 Multiturn / Variabel Resistor 19. VR2 5 KΩ 1 Multiturn / Variabel Resistor 20. C1, C4, C8, C10, C11, C15, C16 100 nF 7 Cap. SMD 0805
21. C2 100 uF 1 Cap. Alumunium 22. C3, C14 4,7 uF 2 Cap. Alumunium 23. C5 10 uF 1 Cap. Alumunium 24. C6 0,47 uF 1 Cap. Alumunium 25. C7 1 uF 1 Cap. Alumunium 26. C9, C12 22 pF 2 Cap. SMD 0805 27. C13 68 pF 1 Cap. Ceramic 28. D1 Led Red 1 Led Red SMD 29. D2 3V 1 Zener 3 V 30. Q1, H1061 1 TR Darlington 31. Q2, Q3, Q7 2N3904 3 TR PNP, Dip
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32. Q4, Q5, Q6 C1815 3 TR NPN, Dip 33. Q8, Q9, Q10, Q11, Q12, Q13, Q14,
Q15, Q16, Q17, Q18, Q19, Q20, Q21, Q22, Q23
BC 857 16 TR PNP, SMD
34. S1 4 Pin 5 mm 1 Push Buttom 4 Pin 35. X1 12 MHz 1
36. U1 Atmega 16 1 IC Programing 37. U2 CD4066 1 IC DIP
38. U3 MU3482 1 IC DIP 39. U4, U5 Sn 74Ls138 2 IC SMD
40. P1, P2, P4, P5 2 Pin 5 mm 4 Terminal Block 2 Pin 41. P3 Header 1x6 Pin 1 Pin Header Single 42. P6 3 Pin 5 mm 1 Terminal Block 3 Pin 43. P7 Header 2x2 Pin 1 Pin Header Double
44. P8, P9 Header IDC 2x5 2 Pin Header IDC 2x5 (10 Pin) 45. LS1 Buzzer 5 V 1 Buzzer 5 Volt
46. Soket IC U2 14 Pin 1 Soket IC 14 Pin 47. Soket IC U3 16 Pin 1 Soket IC 14 Pin 48. Soket IC U1 40 Pin 1 Soket IC 14 Pin 49. Jumper Mini 2 Pin 2 Pin 1 Jumper 2 PIN
50. PCB Main 16 x 20 CM 1 PCB Main Double Layer
Part List PCB Panel Assembly Project
No. No. Part Value Qty. Note
1. D1, D2, D3, D4, D5, D6, D7, D8, D9, D10, D11, D12, D13, D14, D15, D16,D17, D18, D19, D20, D21, D22, D23, D24,D25, D26, D27, D28, D29, D30, D31, D32, D33, D34, D35, D36, D37, D38, D39, D40, D41, D42, D43, D44, D45, D46, D47, D48, D49, D50, D51, D52, D53, D54, D55, D56, D57, D58, D59, D60, D61, D62, D63, D64,
Led Green 5 mm 64 Led Green 5mm
2. D65 Led Blue 5 mm 1 Led Blue 5 mm
3. P1, P2 Header IDC 2X5 2 Header IDC 2X5 (10 Pin) 4. PCB Panel 16 x 20 CM 1 PCB Panel Double Layer
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No. Name Part Value Qty. Note
1. Swith SPDT 3 PIN 1 2. Swith SPST 2 PIN 1 3. Push Buttom 2 PIN 1 4. Speaker 8Ω 0,1W 2 PIN 1 5. Spicer Hexagonal Female-Female 0,8 CM 4 6. Spicer Hexagonal Female-Male 4 Cm 4 7. Spicer Hexagonal Female-Male 0.5 Cm 4 8 Acrylic 116x170x76
mm
1 9 Cable yellow 0.6mm 50cm 10 Cable red 0.6mm 50cm 11 Cable black 0.6mm 50cm 12 Cable blue 0.6mm 50cm 13 timah Diameter 0.6 mm
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