Identifikasi Bahaya dan Penilaian Risiko pada Modifikasi Onshore Rig di PT X Kota Batam Tahun 2016
DAFTAR LAMPIRAN
Lampiran 1. Surat Survei Pendahuluan
Lampiran 2. Surat Izin Penelitian
Lampiran 3. Job Safety Analysis (JSA) Pengelasan
Lampiran 4. Job Safety Analysis (JSA) Penggerindaan
Lampiran 5. Job Safety Analysis (JSA) Perancah
Lampiran 6. Risk Assement Internal Study Activity
Lampiran 7. Dokumentasi
Lampiran 8. Surat Pernyataan Selesai Melakukan Penelitian
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Universitas Sumatera Utara
Universitas Sumatera Utara
Universitas Sumatera Utara
Job Safety Analysis
DATE/JSA No. (Tgl/JSA No.)
JOB (Pekerjaan) :
SEQUENCE OF BASIC JOB
11 April
2016
DEPARTMENT : (Bagian/Fungsi)
Fabrikasi
SUPERVISOR : (Pengawas)
Welding Supervisor
LOCATION : (Lokasi)
Workshop 5
Welding
POTENTIAL ACCIDENT OF
CONSEQUENCES
PROBABILTY
EXPOSURE
RISK LEVEL
RISK CONTROL
STEPS
HAZARDS
(KEPARAHAN)
(KEMUNGKINAN)
(PAPARAN)
(LEVEL RISIKO)
(PENGENDALIAN RISIKO)
(URUTAN LANGKAH DASAR
PEKERJAAN)
(POTENSI DAPAT TERJADI
KECELAKAAN)
Tergores
Noticeable (1)
Tersandung kabel
Noticeable (1)
Unusual but
possible (3)
Likely (6)
Continously
(10)
Continously
(10)
Kaki tertimpa material
Noticeable (1)
Almost certain
(6)
Frequently (6)
Kebisingan
Noticeable (1)
Remotely
possible (1)
Continously
(10)
Tersengat/tersetrum listrik
Very serious
(15)
Noticeable (1)
Likely (6)
Continously
(10)
Continously
(10)
1. Mempersiapkan
peralatan dan
material baja/besi
yang akan di las.
2. Menyambungkan
arde (ground) pada
benda kerja.
Kebisingan
Remotely
possible (1)
Priority 3 (30) Menggunakan safety gloves
yang telah disediakan.
Priority 6 (60) Merapikan
jalur
yang
dilewati kabel agar tidak
terlilit.
Acceptable
Memperhatikan posisi pada
(12)
saat
mengangkat
dan
menggunakan safety shoes.
Acceptable
Menggunakan ear plug
3(10)
selama berada di workshop.
Very high
(900)
Acceptable
(10)
Pemeriksaan rutin kabel
yang terkelupas.
Menggunakan ear plug
selama berada di workshop.
Universitas Sumatera Utara
3. Menghidupkan
sumber listrik yang
berasalah dari
generator AC/DC
serta menyesuaikan
ampere.
4. Melakukan proses
pengelasan.
Tersengat/tersetrum listrik
Serious (15)
Likely (6)
Continously
(10)
Very high
(900)
Tersandung kabel
Noticeable (1)
Kebisingan
Noticeable (1)
Korsleting
Very serious
(25)
Conceivable
(0,5)
Remotely
possible (1)
Remotely
possible (1)
Continously
(10)
Continously
(10)
Occasionally
(3)
Acceptable
(5)
Acceptable
(10)
Substantial
(75)
Kebakaran
Very serious
(25)
Conceivable
(0,5)
Occasionally
(3)
Priority 3
(37,5)
Noticeable (1)
Unusual but
possible (3)
Continously
(10)
Serious (15)
Likely (6)
Continously
(10)
Metal fume fever
Important (5)
Almost certain
(10)
Continously
(10)
Iritasi kulit dan mata yang
berasal dari sinar UV
Important (5)
Likely (6)
Continously
(10)
Terjepit holder
Tersengat/tersetrum listrik
Pemeriksaan rutin kabel
yang terkelupas dan tidak
menghidupkan
mesin
dengan tangan yang basah.
Merapikan posisi kabel agar
tidak terlilit.
Menggunakan
ear plug
selama berada di workshop.
Tidak meletakkan generator
diatas genangan air.
Tidak meletakkan generator
diatas genangan air dan
tidak meletakkan bahan
kimia mudah meledak di
dekat generator.
Priority 3 (30) Memposisikan
tangan
berlawanan
dengan
elektrode yang dijepit.
Very high
Pemeriksaan rutin kabel dan
(900)
menggunakan safety gloves
sebagai isolator.
Very high
Memastikan
terdapat
(500)
pertukaran udara melalui
ventilasi dan menggunakan
APD
berupa
kedok
pernapasan.
Priority 1
Menggunakan APD berupa
(300)
pakaian coverall, kacamata
dan kedok las serta helm las.
Universitas Sumatera Utara
5. Mendinginkan
material baja/ besi
yang telah di las.
6. Membersihkan
material dengan
chipping hammer.
Sinar inframerah
Important (5)
Likely (6)
Kelelahan mata
Noticeable (1)
Likely (6)
Terkena spark atau spatter
Noticeable (1)
Almost certain
(10)
Continously
(10)
Continously
(10)
Continously
(10)
Kelelahan otot
Noticeable (1)
Almost certain
(10)
Continously
(10)
Kebisingan
Noticeable (1)
Ledakan
Disaster (100)
Remotely
possible (1)
Practically
impossible (0,1)
Continously
(10)
Contionously
(10)
Terkena material yang
masih panas
Noticeable (1)
Likely (6)
Continously
(10)
Tersandung kabel
Noticeable (1)
Kebisingan
Noticeable (1)
Conceivable
(0,5)
Remotely
possible (1)
Continously
(10)
Continously
(10)
Terpukul chipping hammer
Noticeable (1)
Likely (6)
Continously
(10)
Tergores material tajam
Noticeable (1)
Kebisingan
Noticeable (1)
Unusual but
possible (3)
Remotely
possible (1)
Continously
(10)
Continously
(10)
Priority 1
(300)
Acceptable
(60)
Substantial
(100)
Menggunakan APD berupa
kedok las dan helm las
Menggunakan kacamata
Acceptable
(5)
Acceptable
(10)
Merapikan posisi kabel agar
tidak terlilit
Menggunakan
ear plug
selama berada di workshop
Menggunakan helm las dan
kedok las yang dilengkapi
kaca penyaring
Substantial Melakukan peregangan otot/
(100)
strectching ketika selesai
melakukan aktivitas dan
istirahat
Acceptable
Menggunakan
ear plug
(10)
selama berada di workshop
Substantial
Tidak meletakkan bahan
(100)
kimia di dekat proses
pengelasan
Priority 3 (60) Menggunakan APD berupa
safety gloves
Priority 3 (60) Memperhatikan
dan
berkonsentrasi pada saat
memukul dengan chipping
hammer
Priority 3 (30) Menggunakan APD berupa
safety gloves
Acceptable
Menggunakan
ear plug
(10)
selama berada di workshop
Universitas Sumatera Utara
7. Memutuskan
sumber energi listrik
AC/DC.
8. Memindahkan
material yang telah
selesai dil las.
9. Membersihkan area
kerja.
Tersandung kabel
Serious (15)
Conceivable
(0,5)
Likely (6)
Continously
(10)
Continously
(10)
Tertimpa material
Noticeable (1)
Likely (5)
Continously
(10)
Tergores material tajam
Noticeable (1)
Unusual but
possible (3)
Continously
(10)
Terhirup gram sisa
pengelasan
Important (5)
Unusual but
possible (3)
Continously
(10)
Tertusuk material tajam
Noticeable (1)
Likely (6)
Continously
(10)
Tersengat/tersetrum listrik
Noticeable (1)
Acceptable
(5)
Very high
(900)
Merapikan posisi kabel agar
tidak terlilit.
Pemeriksaan rutin kabel dan
menggunakan safety gloves
sebagai isolator.
Priority 3 (50) Memperhatikan
prosedur
pada saat mengangkat dan
menggunakan safety shoes.
Priority 3 (30) Menggunakan safety gloves.
Subtantial
(150)
Menggunakan masker.
Priority 3 (60) Menggunakan safety gloves.
Universitas Sumatera Utara
Job Safety Analysis
DATE/JSA No. (Tgl/JSA No.)
19 April
2016
DEPARTMENT : (Bagian/Fungsi)
Fabrikasi
SUPERVISOR : (Pengawas)
JOB (Pekerjaan) :
Grinding
LOCATION : (Lokasi)
Workshop 5
SEQUENCE OF BASIC JOB STEPS
POTENTIAL ACCIDENT OF HAZARDS
CONSEQUENCES
PROBABILTY
EXPOSURE
RISK LEVEL
RISK CONTROL
(URUTAN LANGKAH DASAR
PEKERJAAN)
(POTENSI DAPAT TERJADI
KECELAKAAN)
(KEPARAHAN)
(KEMUNGKINAN)
(PAPARAN)
(LEVEL RISIKO)
(PENGENDALIAN RISIKO)
Noticeable
(1)
Noticeable
(1)
Noticeable
(1)
Unusual but
possible (3)
Unusual but
possible (3)
Remotely
possible (1)
Continously
(10)
Continously
(10)
Continously
(10)
Priority 3
(30)
Priority 3
(30)
Acceptable
3(10)
Menggunakan APD yakni
safety shoes.
Menggunakan APD yakni
safety gloves.
Menggunakan ear plug
selama
berada
di
workshop.
Noticeable
(1)
Important
(5)
Noticeable
(1)
Likely (6)
Unusual but
possible (3)
Remotely
possible (1)
Continously
(10)
Continously
(10)
Continously
(10)
Priority 3
(60)
Subtantial
(150)
Acceptable
3(10)
Noticeable
(1)
Noticeable
(1)
Almost certain
(10)
Unusual but
possible (3)
Continously
(10)
Continously
(10)
Subtantial
(100)
Priority 3
(30)
Menggunakan
safety
gloves.
Pemeriksaan rutin kabel
yang terkelupas.
Menggunakan ear plug
selama
berada
di
workshop.
Menggunakan
safety
shield.
Menggunakan APD yakni
safety shoes.
1. Mempersiapkan
peralatan dan
material yang akan di
gerinda.
Tertimpa material
2. Menyetel batu/ disk
gerinda dan
menyalakan sumber
listrik.
Tergores disk gerinda
3. Proses penggerindaan
material baja/ besi.
Terkena gram
Tergores material
Kebisingan
Tersengat listrik
Kebisingan
Tertimpa material
Universitas Sumatera Utara
Kebisingan
Noticeable
(1)
Likely (6)
Continously
(10)
Priority 3
(60)
Tersetrum listrik
Important
(5)
Very serious
(25)
Unusual but
possible (3)
Unusual but
possible (3)
Continously
(10)
Continously
(10)
Subtantial
(150)
Very high
(750)
Terkena pecahan disk
Very serious
(25)
Unusual but
possible (3)
Continously
(10)
Very high
(750)
Kebakaran
Very serious
(25)
Conceivable
(0,1)
Continously
(10)
Priority 3
(25)
Carpal Tunnel Syndrome/ Hand
Arm Vibration
Noticeable
(1)
Unusual but
possibe (3)
Continously
(10)
Priority 3
(30)
Tergores
Noticeable
(1)
Noticeable
(1)
Unusual but
possible (3)
Likely (6)
Continously
(10)
Continously
(10)
Priority 3
(30)
Priority 3
(60)
Noticeable
(1)
Remotely
possible (1)
Continously
(10)
Acceptable
3(10)
Terpotong
4. Tahap akhir yakni
melepaskan batu/disk
gerinda.
Terhirup debu/gram
Kebisingan
Menggunakan ear plug
selama
berada
di
workshop.
Pemeriksaan rutin kabel
yang terkelupas.
Mematuhi
prosedur
penggerindaan
dan
konsentrasi pada saat
proses berlangsung.
Memastikan
prosedur
pemasangan disk dan
mematuhi
prosedur
selama
proses
berlangsung.
Housekeeping dan tidak
meletakkan bahan kimia
yang mudah meledak
didekat
lokasi
penggerindaan.
Pengaturan jadwal kerja
dan penggunaan sarung
tangan
yang
dapat
meredam getaran.
Menggunakan APD yakni
safety gloves.
Menggunakan
masker
yang dapat mencegah
masuknya partikel debu
atau gram.
Menggunakan ear plug
selama
berada
di
workshop.
Universitas Sumatera Utara
Job Safety Analysis
DATE/JSA No. (Tgl/JSA No.)
11 April
2016
DEPARTMENT : (Bagian/Fungsi)
Fabrikasi
SUPERVISOR : (Pengawas)
JOB (Pekerjaan) :
Scaffolding
LOCATION : (Lokasi)
Workshop 5
SEQUENCE OF BASIC JOB STEPS
POTENTIAL ACCIDENT OF HAZARDS
CONSEQUENCES
PROBABILTY
EXPOSURE
RISK LEVEL
RISK CONTROL
(URUTAN LANGKAH DASAR
PEKERJAAN)
(POTENSI DAPAT TERJADI KECELAKAAN)
(KEPARAHAN)
(KEMUNGKINAN)
(PAPARAN)
(LEVEL RISIKO)
(PENGENDALIAN RISIKO)
Kebisingan
Noticeable
(1)
Unusual but
possible (6)
Frequently
(6)
Priority (36)
Menggunakan ear plug
selama
bekerja
di
workshop.
Tertimpa material
Important
(5)
Unusual but
possible (3)
Frequently
(6)
Subtantial
(90)
Tersandung material
Noticeable
(1)
Likely (6)
Frequently
(6)
Priority (36)
Kelelahan otot
Noticeable
(1)
Almost certain
(10)
Frequently
(6)
Substantial
(60)
Kebisingan
Noticeable
(1)
Unusual but
possible (6)
Frequently
(6)
Priority (36)
Memperhatikan prosedur
ketika membawa material
dan menggunakan safety
shoes.
Melakukan housekeeping
agar material yang akan
dipasang tersusun rapi.
Istirahat dan melakukan
peregangan
otot/
stretching.
Menggunakan ear plug
selama
bekerja
di
workshop.
1. Memeriksa lokasi
(kondisi dasar) dan
ketinggian
pemasangan
scaffolding.
2. Menyiapkan material,
ukuran, dan lokasi
erection
(pemasangan).
3. Barricade lokasi
Universitas Sumatera Utara
pemasangan
scaffolding.
4. Erection
(pemasangan)
scaffolding.
Tersandung material
Noticeable
(1)
Likely (6)
Frequently
(6)
Priority (36)
Kebisingan
Noticeable
(1)
Unusual but
possible (3)
Frequently
(6)
Acceptable
(18)
Tertimpa material dan peralatan
Serious (15)
Likely (6)
Frequently
(6)
Very high
(540)
Terjatuh dari ketinggian
Very serious
(25)
Important
(5)
Unusual but
possible (3)
Likely (6)
Frequently
(6)
Frequently
(6)
Very high
(450)
Priority 1
(180)
Kelelahan otot/ kram
Noticeable
(1)
Likely (6)
Frequently
(6)
Priority 3
(36)
Kebisingan
Noticeable
(1)
Unusual but
possible (6)
Frequently
(6)
Priority 3
(18)
Tersengat listrik
Serious (15)
Conceivable
(0,5)
Frequently
(6)
Priority 3
(45)
Scaffolding roboh atau terjatuh
Very serious
(25)
Unusual but
possible (3)
Frequently
(6)
Very high
(450)
-Terjatuh saat turun
Very serious
(25)
Unusual but
possible (3)
Frequently
(6)
Very high
(450)
Tergelincir/Terpeleset saat
memanjat
5. Penyelesaian.
Melakukan housekeeping
agar material yang akan
dipasang tersusun rapi.
Menggunakan ear plug
selama
bekerja
di
workshop.
Menggunakan
safety
helmet
dan
tidak
melempar material atau
peralatan
Menggunakan full body
harness
Memperhatikan
dan
mematuhi
prosedur
dalam memanjat
Istirahat dan melakukan
peregangan
otot/
stretching.
Menggunakan ear plug
selama
bekerja
di
workshop.
Mematuhi
prosedur
pemasangan scaffolding
jika terdapat kabel listrik.
Memastikan
prosedur
pemasangan terpenuhi,
memeriksa
kekuatan
scaffolding dan fullbody
harness.
Memperhatikan langkah
kaki
saat
menuruni
scaffolding
Universitas Sumatera Utara
PT. Citra Tubindo
Engineering
RISK ASSESSMENT INTERNAL STUDY ACTIVITY
As At
No
Work Activity
Hazard
Possible Accident
Severity
Likely
Hood
Risk Level
1
Grinding and
Cutting Process
objects being cut falling (metal
concrete falling onto feet)
Injury
2
2
4
Cable Broken
Disc Broken
Fire
Electrical shock
Face, hand or body injury
serious burn and death, exposure to
projectiles and damage to property
Repetitive Action/ Physical Fatigue
CuttingTorch
Process
Fire
Oxy-Acetylene Cyilinders leaking
3
3
2
Sight/ Vibration/ Noise/ Dust
2
3
Burns And Fire
Explosion & Fire
2
2
2
2
6
6
6
4
Action By
Residual Risk
PPE must be worn (preferably steel toecapped).
Production
L
Material will be secured both.
Production
Risk control Measure
The equipment will be checked regular (3
Month) by color Coding
Body Injuries
Maintenance
Then ensure the equipment by each user
there are no defects in the cable, casing, plug
or cutting head.
Production
Power cable will be kept clear of the moving
parts at all the time.
Production
Power supply to be disconnected when
charging any grinding attachments or discs.
Production
Face Shield must be worn
Production
Ensure the disc proper to do the job then
ensure validasi of discs
Production
Work area assessed before using so that
combustible materials can be removed.
HSE & Production
Suitable fire extinguishing media will be to
hand to extinguish
HSE
HSE
Production
L
M
6
Work to be of short duration and no more
than 30 minutes and if extended regular
breaks with finger and body exercises (5
Minutes) used to help regulate blood supply
in the fingers and body.
3
2
6
Work area assessed before using so that
combustible materials can be removed.
Production
Keep the fire extinguisher & fire hoses in
ready condition
HSE & Production
2
6
2
1
2
L
regular every 6 (Six) month noise monitoring
3
3
M
Production
2
Keep trained fire watch as standby
Production
wear long sleeved coverall, use leather hand
gloves.
Production
Keep first aid kit at site
HSE
The entry of non-certified tools/ equipment/
mobile plant are to be authorized under
appropriate work permit.
Store
Verify / sign date / Note
L
Suitable gloves, goggles, ear defenders, and
dust mask will be worn when using the
equipment
Keep Oxy-Acetylene cylinders safely at least
20 feets away from the work location.
Metal object fall down
Document Support No.
M
M
Production
Close the isolation valve at cylinders when
not in use
Production
Install Flashback arrestor
Production
PPE must be worn (preferably steel toecapped).
Production
Material will be secured both, and clear
object area before start
Production
L
Flash light impact
Blind
3
2
6
Dark goggle must be worn
Production
M
Heat Radiation
Dehydration
2
2
4
Wear the required PPE(Long sleeve coverall,
apron, safety goggle, etc)
Production
L
Gas/ Vapor/ Dust Toxic
Respiratory Disorders
2
2
4
Ensure the worksite is free from flammable /
toxic vapor or liquid.
HSE & Production
L
Mask (dust mask) must be worn then 6 (six)
month check for ambient air
HSE & Production
Universitas Sumatera Utara
HSE DEPARTMENT PT.CTE
1 of 6
3
Welding Process
Cable Electrical Hazard
Electrical shock
3
2
6
The equipment will be checked regular (3
Month) by color Coding
Then ensure the equipment by each user
there are no defects in the cable, casing, plug
or cutting head.
Maintenance
L
Production
Power cable will be kept clear of the moving
parts at all the time.
Inspect all cords, connectors, ground clamps,
etc. for defects. Assure all protective
covers/boots are in place to prevent contact
with energized parts.
Ignition Spatter
Eyes Injury
3
3
9
Weld shield must be worn
Production
M
Flash Light impact
infrared & ultraviolet radiation, burns
to eyes & skin from arc flash
3
3
9
Ventilate the space using natural air draft,
exhaust fan
Production
M
Production
M
Welding Slip, weld Shield must be worn
Fumes & Gasses (CO, CO2, NO,
NO2,etc)
Respiratory Disorders
3
3
9
Ventilate the space using natural air draft,
exhaust fan
Mask (dust mask) must be worn then 6 (six)
month check for ambient air
Fire
Burns And Fire
3
2
6
Work area assessed before using so that
combustible materials can be removed.
Production
Keep the fire extinguisher & fire hoses in
ready condition
HSE & Production
Keep trained fire watch as standby
Production
wear long sleeved coverall, use leather hand
gloves.
Production
Keep first aid kit at site
Hazardous Waste
4
Sand Blast
Process
High-Speed Particles
Environmental issue
Struck in the skin, eye damage,
severe cuts
2
3
3
2
Noise
Vibration and other ergonomic
5
Painting Process
Slip, trip and fall
Serious injuries (Loss of sight, body
parts)
Permanent hearing loss
Nerves and blood vessels in the
fingers (Vibration Syndrome)
Slip, trip and fall due to wet and
slippery ground, injury
3
3
2
2
2
increase awareness, improvement and
prepared for temporary hazardous waste
HSE & Production
6
Never pointing a blast nozzle at a person;
Using a dead-man control device at the
nozzle end of the blasting hose;
Production
2
2
2
6
6
4
4
M
HSE
6
Ensuring, where possible that only one
employee operates each blast nozzle;
High-pressure
HSE & Production
M
HSE & Production
conducting abrasive blasting in a blasting
enclosure or an area isolated from the
workplace to reduce the possibility of
employee of employees and others being
struck by high-speed particles
Production
Using appropriate personal protective
equipment (PPE) when blowing.
Production
Controlled acces to the blasting area; use of
a dead-man control on the blast nozzle;
Production
Use of metal nozzle and hose couplings;
Production
Use of hose-coupling safety locks and hose
whip checks;
Production
M
Inspection of all hoses and connection prior
to use
Production
Use appropriate PPE
Production
Ear plug must be worn
Production
Employee noise monitoring; yearly
audiometric testing; Noise awareness
HSE & HR
Use of protective gloves to keep hands warm
and dry while on th job
Production
Reducing the extent and duration of
continous exposure to vibration through job
rotation or more frequent breaks (e.g, a 10
minutes break after each hour of continous
blasting)
Production
frequent and careful maintenance of blasting
equipment according to manufacturer's
recommendations;
Production
keep working area clean and dry at all times,
Check for suitable position for equipment
Production
M
Production
M
M
L
housekeeping to be done before
commencement and end of any work
fire and explosion
serious burn and death, exposure to
projectiles and damage to property
3
2
6
fatality
ensure no hotwork and/or other heat
sources in the vicnity.
Coordinate in meeting
Machinery and equipmet
injection injuries, being caught by
moving parts can cause fractures,
bruises, laceration, dislocations,
permanent injuries or death.
2
2
4
Unsure and check for any damage to hoses,
and deadman system
Production
L
Heat
Heat cramps, heat syncope,heat
stroke
2
2
4
Tool box talk concernning heat stress, clean
drinking water, sufficient periods for worker.
HSE
L
Hazardous chemicals
harm health workers, dermatitis,
respiratory illnesses,etc
3
3
9
Good overall skin protection including
chemical resistant gloves (PPE)
Production
M
Universitas Sumatera Utara
HSE DEPARTMENT PT.CTE
2 of 6
Environmental issue
Know and use of material safety data sheet
Production
all paint not in grounding and using
contaminant tray (spill contaminant)
Production
Universitas Sumatera Utara
HSE DEPARTMENT PT.CTE
3 of 6
6
Confined Space
Deficiency of oxygen in air
Gasping, respiratory arrest, heartbeat
stop (fatality death)
3
3
9
Ensure permit to work, then attached blood
pressure of workers range (100-150) fit to do
the job.
HSE & Prodution
Atmosphere check using gas detector before
commencement and during progress activity.
HSE & Prodution
Ensure the exit route and the relevant
emergency escape procedures (Stretcher,
First aid kit, ERT)
Fire and Explosion
serious burn and death, exposure to
projectiles and damage to property
3
3
9
Atmosphere check using gas detector before
commencement and during progress activity.
Ensure ventilation by install blower and
exhaust fan.
Keep the fire extinguisher & fire hoses in
ready condition
Ensure no leaking gasses
Entrapment
Noise
Physical (Extremely high or low
temperature), dampness
Unsafe oxygen, dust, vapour gasses
Permanent hearing loss
Collapse
3
2
3
2
3
2
6
6
5
Toolbox talk concerning possible dangers
caused by works to be performed outside
the confined space and stability and the
possobility of sudden movements
7
Pressure Testing
(Hydrostatic/
Pneumatic)
Unauthorized Personnel
Slip, trip and fall due to wet and
slippery ground, injury
Injury to others people
2
3
2
2
4
6
HSE & Production
HSE
Production
HSE & Production
Ear plug must be worn
Production
Employee noise monitoring; yearly
audiometric testing; Noise awareness
HSE & HR
HSE & Production
Production
ensure the source of illumination
Production
Barricade the area where pressure-test is to
be carried out.
Post warning notice
M
L
M
Production
keep working area clean and dry, Check for
suitable position for equipment
Conduct Toolbox talk
M
Production
Production
Stanby Watchman
Slip, trip and fall
HSE, ERT & Prodution
Stanby Watchman
Work to be of short duration and no more
than 2 hours.
M
HSE
L
M
HSE & Production
HSE
provide require signs, barricades or other
protective barriers are placed in a manner
and at a distance sufficient to demarcate a
safe zone to protect personnel and the public
from unanticipated pressure release or
equipment failure.
HSE & Production
Defective tools/ Equipment
flying object due to the worker and
others
3
2
6
Ensure the equipment/ tool to be used for
pressure testing (such as hose, couppling,
pressure gauge, spade gasket,whipcheck,
etc) are free from defect and suitable for the
pressure rating of the system.
HSE & Production
M
exceeding maximum allowable
pressure
explosion
3
3
9
ensure the pressure relieving device is set at
maximum allowable pressure for weakest
portion of the segment to be pressure-tested
HSE & Production
M
keep away from the pressurized segment of
the system being pressure-tested.
HSE & Production
Monitor the pressure gauge from a safe
distance away from the potential source of
high pressure jetting (such as flange joint,
spade, coupling, etc)
HSE & Production
ensure the workers are wearing required PPE
HSE & Production
Never increase the test pressure more than
the maximum allowable pressure for the
weakest portion in segment or pressure rating
of the hose & coupling.
Production
do not leave the pressurized hose
unattended when the pressurized-test is
going in
Production
Do not change (exceed/ decrease) the
duration of pressure test without permission
from inspection engineer
Production
ensure proper wind up & housekeeping at
worksite
Production
The accessories (hoses & compressor) not
being used must be disconnected and stored
properly.
Production
Scattered Material
Injury
2
2
4
L
Universitas Sumatera Utara
HSE DEPARTMENT PT.CTE
4 of 6
8
Working at Height
Poor maintenance of acces
equipment (eg. Ladders, steps,
scaffolds,etc)
inadequate preparadness for
operational type
Major injury, Fatality (Personnel,
other people)
Major injury, Fatality (Personnel,
other people)
2
3
3
6
2
6
Regular inspection of equipment before every
use records kept
Production
immediate removal and disposal of acces
equipment found to be defective prior to use.
Production
Suitable personal protective equipment must
be available
HSE & Production
ensure that crews and supervisors are
adequately trained and competent.
HSE & Production
identify, risk asses and adequately control all
reasonably forseeable types operational
incident where work at height activities can
be expected
HSE & Production
M
M
ensure that adequate systems are in place to
notify personnel about inclement weather at
incident e.g high wind warning, etc
Failure to establish a safe system
of work
inappropriate use of tower
scaffolds causing tips and falls
Major injury, Fatality (Personnel,
other people)
Major injury, Fatality (Personnel,
other people)
2
2
2
3
4
6
ensure formulated an effective plan to rescue
personnel who have become suspended in
fall arrest equipment following a fall
HSE, Production & ERT
ensure that an appropriate response is
mobilised to work at height incident
HSE, Production & ERT
adopt a default to defensive mode until
suitable safe system of work is established
Production
Equipment to be used only where there is a
firm level surface
Production
all equipment to be visually inspected before
use and records kept
Production
appropriate footwear to be worn
Production
equipment should be suitably stored after
used
Production
work at height training to be undertaken
Inappropriate use of ladders /
stepladders
Injury
2
2
4
M
M
HSE
ladders only to be used for low risk work and
a short duration of time (maximum 30
Minutes)
HSE & Production
ladders to be made secure by tying at the
top and bottom or footed by a person at the
base of ladder.
HSE & Production
safe procedures e.g. Three points of contact
to be maintained at all times when working to
avoid overreaching
Produciton
Ensure permit to work, then attached blood
pressure of workers range (100-150) fit to do
the job.
HSE
use of long handled tools where appropriate
Produciton
suitable equipment used for specific jobs
Produciton
staff not to use furniture or other
inappropriate fixed/mobile structures for
working at height
Produciton
consider use of fall arrest systems depending
on nature of a task, equipment and duration
Produciton
L
M
falls from height
Major injury, Fatality (Personnel,
other people)
3
3
9
adequate and appropriate signs in place to
warm of hazards below work area
carrying o materials
Falling objects
HSE DEPARTMENT PT.CTE
Injury
Major injury, Fatality (Personnel,
other people)
2
2
3
3
6
6
HSE
work scheduled to take place when
persons/others are not in the immediate area
Produciton
no work at height to be done outside in poor
wather
Produciton
on a ladder or stepladder do not overload it th person anything there are taking up should
not exceed the highest load stated on the
ladder.
Produciton
if a task involves a worker carrying more than
10 kg (a bucket of something) up the ladderor
steps it will need to be justified by a detailed
manual handling assement.
Produciton
good housekeeping in place to ensure
nothing is stored in such a way that it will fall
from weight
Produciton
Materials, tools or debris must not be thrown
down from height
Produciton
areas where there is a risk of a falling object
needs to be clearly indicated and
unauthorized people need to be kept from it
Produciton
Tool belts to be used to prevent falls of
tools/materials from pocket,etc.
Produciton
Each individual area where work at height is
to be carried out needs to be inspected
before use e.g. Floor surfaces, guard rails
etc.
Produciton
M
M
Universitas Sumatera Utara
5 of 6
9
Loading &
Unloading
Material and
Lifting Operation
Wrong assesment and wrong
Selection
Structure failure (eye lug)
Falling from height (if rigging is
required to be performed at
height), falling lifting gears,
improper handling
Falling and caught by suspended
load, crane failure, foul weather,
toppling
Body Injury, Property damage
Body Injury, Property damage
Hand and finger injury
Body Injury, Property damage
2
3
2
2
3
3
4
6
6
3
9
Competent & experience lifting supervisor
Produciton
Lifting can only be carried out with
recommended lifting gears and lifting
machines
Produciton
Welding eye lug, must check by competent
person (e.g QA/QC, Enggineering, etc)
Produciton
Verified NDT report prior to lifting operation
Produciton
Increase safety awareness through safety
briefing/training.
HSE
To be carried out be qualified rigger
Produciton
Appropriate PPE used (Hand Glove, etc)
Produciton
Select correct lifting gear for the task (size
and capacity)
Produciton
all loose items must be secured/removed and
safety harness to be used above 2M and on
hanging staging
Produciton
Ensure crane operator, rigger and signalman
have clear communication (walkie talkie, etc)
HSE & Production
Use lifting signals, Barricade the area and
use tag line
Produciton
ensure competent crane operator
HSE & Production
ensure proper lifting equipment used
HSE & Production
don't stand under suspended load
HSE & Production
put sign board and alert workers on the
operation
HSE & Production
Ensure crane operator, rigger and signalman
have clear communication (walkie talkie, etc)
Hit by Object, restricted visibility,
miscommunication (Load
Positioning, swinging the load for
proper positioning)
Body Injury, Property damage
3
2
6
L
M
M
M
Produciton
Use additional lifting gear, use tag line and
ensure sufficient manpower to handle tag
line, and barricade the area.
Produciton
M
ALL Employee
stop work during foul wather
Produciton
ensure adequate lighting prior to lifting (maint)
Don't stand under suspended load, use
whistle for area clearance and place
signboard , and crane siren.
HSE & Production
ensure the immediate lifting area is cordoned
off.
Produciton
HSE & Production
Swing slowing-observed
RISK LEVEL (Tingkat Resiko)
PREPARED BY
APPROVED BY
Severity Level (Tingkat Keparahan)
Likelihood Level (Tingkat
Kemungkinan)
HSE Officer
1
(No Injury / First Aid
Injury)
2
(Lost Time or Medical
Treatment Injury)
3
(Multiple Injuries/Fatality)
1
(Hazard occur once per week)
1 Low
2 Medium
3 Medium
2
(Hazard Occur at least once a day)
2 Medium
4 High
6 High
3
( Hazard can be expected to occur at
least once during the work/continue
3 Medium
6 High
9 High
HSE Manager
Universitas Sumatera Utara
HSE DEPARTMENT PT.CTE
6 of 6
DOKUMENTASI PENELITIAN
1. Proses Pengelasan (Welding)
Gambar Lampiran 1.1 Persiapan Proses Pengelasan
Gambar Lampiran 1.2 Pemilihan Elektrode Pengelasan
Universitas Sumatera Utara
Gambar Lampiran 1.3 Generator
Gambar Lampiran 1.4 Kabel Berada Diatas Permukaan Yang Lembab
Universitas Sumatera Utara
Gambar Lampiran 1.5 Pemasangan Elektrode Pengelasan
Gambar Lampiran 1.6 Peneglasan Yang Dilakukan Dalam Posisi Berdiri
Universitas Sumatera Utara
Gambar Lampiran 1.7 Keadaan Workshop Berlangsungnya Pengelasan
Gambar Lampiran 1.8 Percikan Api Yang Berasal Dari Pengelasan
Universitas Sumatera Utara
Gambar Lampiran 1.9 Posisi Kabel Yang Melilit
Gambar Lampiran 1.10 Kabel Pengelasan Yang Tergenang Air
Universitas Sumatera Utara
2.
Proses Perancah (Scaffolding)
Gambar Lampiran 2.1 Scaffolder Mulai Memanjat Untuk Pemasangan
Gambar Lampiran 2.2 Scaffolder Berpijak Pada Mobile Scaffolding
Universitas Sumatera Utara
Gambar Lampiran 2.3 Scaffolding Yang Telah Terpasang Sempurna
Gambar Lampiran 2.4 Tangga Digunakan Untuk Pemasangan Scaffolding
Universitas Sumatera Utara
Gambar Lampiran 2.5 Scaffolding Yang Telah Terpasang Sempurna
Gambar Lampiran 2.6 Scaffolder Melakukan Pemasangan
Universitas Sumatera Utara
Gambar Lampiran 2.7 Material Yang Tidak Tertata Rapi
Gambar Lampiran 2.8 Scaffolder Bekerja Diatas Ketinggian
Universitas Sumatera Utara
Gambar Lampiran 2.9 Material Yang Bertumpuk
Gambar Lampiran 2.10 Pijakan Scaffolding
Universitas Sumatera Utara
Gambar Lampiran 2.11 Swivel Coupler
Gambar Lampiran 2.12 Scaffolder Menerima Material Dari Bawah
Universitas Sumatera Utara
Gambar Lampiran 2.13 Barricade Selama Pemasangan Scaffolding
Gambar Lampiran 2.13 Full Body Harness
Universitas Sumatera Utara
3. Proses Penggerindaan (Grinding)
Lampiran Gambar 3.1 Percikan Api Yang Berasal Dari Proses Penggerindaan
Lampiran Gambar 3.2 Penggunaan Face Shield Selama Penggerindaan
Universitas Sumatera Utara
Lampiran Gambar 3.3 Persiapan Proses Penggerindaan
Lampiran Gambar 3.4 Proses Penggerindaan
Universitas Sumatera Utara
Lampiran Gambar 3.5 Proses Penggerindaan Material
Universitas Sumatera Utara
Universitas Sumatera Utara
Lampiran 1. Surat Survei Pendahuluan
Lampiran 2. Surat Izin Penelitian
Lampiran 3. Job Safety Analysis (JSA) Pengelasan
Lampiran 4. Job Safety Analysis (JSA) Penggerindaan
Lampiran 5. Job Safety Analysis (JSA) Perancah
Lampiran 6. Risk Assement Internal Study Activity
Lampiran 7. Dokumentasi
Lampiran 8. Surat Pernyataan Selesai Melakukan Penelitian
vi
Universitas Sumatera Utara
Universitas Sumatera Utara
Universitas Sumatera Utara
Job Safety Analysis
DATE/JSA No. (Tgl/JSA No.)
JOB (Pekerjaan) :
SEQUENCE OF BASIC JOB
11 April
2016
DEPARTMENT : (Bagian/Fungsi)
Fabrikasi
SUPERVISOR : (Pengawas)
Welding Supervisor
LOCATION : (Lokasi)
Workshop 5
Welding
POTENTIAL ACCIDENT OF
CONSEQUENCES
PROBABILTY
EXPOSURE
RISK LEVEL
RISK CONTROL
STEPS
HAZARDS
(KEPARAHAN)
(KEMUNGKINAN)
(PAPARAN)
(LEVEL RISIKO)
(PENGENDALIAN RISIKO)
(URUTAN LANGKAH DASAR
PEKERJAAN)
(POTENSI DAPAT TERJADI
KECELAKAAN)
Tergores
Noticeable (1)
Tersandung kabel
Noticeable (1)
Unusual but
possible (3)
Likely (6)
Continously
(10)
Continously
(10)
Kaki tertimpa material
Noticeable (1)
Almost certain
(6)
Frequently (6)
Kebisingan
Noticeable (1)
Remotely
possible (1)
Continously
(10)
Tersengat/tersetrum listrik
Very serious
(15)
Noticeable (1)
Likely (6)
Continously
(10)
Continously
(10)
1. Mempersiapkan
peralatan dan
material baja/besi
yang akan di las.
2. Menyambungkan
arde (ground) pada
benda kerja.
Kebisingan
Remotely
possible (1)
Priority 3 (30) Menggunakan safety gloves
yang telah disediakan.
Priority 6 (60) Merapikan
jalur
yang
dilewati kabel agar tidak
terlilit.
Acceptable
Memperhatikan posisi pada
(12)
saat
mengangkat
dan
menggunakan safety shoes.
Acceptable
Menggunakan ear plug
3(10)
selama berada di workshop.
Very high
(900)
Acceptable
(10)
Pemeriksaan rutin kabel
yang terkelupas.
Menggunakan ear plug
selama berada di workshop.
Universitas Sumatera Utara
3. Menghidupkan
sumber listrik yang
berasalah dari
generator AC/DC
serta menyesuaikan
ampere.
4. Melakukan proses
pengelasan.
Tersengat/tersetrum listrik
Serious (15)
Likely (6)
Continously
(10)
Very high
(900)
Tersandung kabel
Noticeable (1)
Kebisingan
Noticeable (1)
Korsleting
Very serious
(25)
Conceivable
(0,5)
Remotely
possible (1)
Remotely
possible (1)
Continously
(10)
Continously
(10)
Occasionally
(3)
Acceptable
(5)
Acceptable
(10)
Substantial
(75)
Kebakaran
Very serious
(25)
Conceivable
(0,5)
Occasionally
(3)
Priority 3
(37,5)
Noticeable (1)
Unusual but
possible (3)
Continously
(10)
Serious (15)
Likely (6)
Continously
(10)
Metal fume fever
Important (5)
Almost certain
(10)
Continously
(10)
Iritasi kulit dan mata yang
berasal dari sinar UV
Important (5)
Likely (6)
Continously
(10)
Terjepit holder
Tersengat/tersetrum listrik
Pemeriksaan rutin kabel
yang terkelupas dan tidak
menghidupkan
mesin
dengan tangan yang basah.
Merapikan posisi kabel agar
tidak terlilit.
Menggunakan
ear plug
selama berada di workshop.
Tidak meletakkan generator
diatas genangan air.
Tidak meletakkan generator
diatas genangan air dan
tidak meletakkan bahan
kimia mudah meledak di
dekat generator.
Priority 3 (30) Memposisikan
tangan
berlawanan
dengan
elektrode yang dijepit.
Very high
Pemeriksaan rutin kabel dan
(900)
menggunakan safety gloves
sebagai isolator.
Very high
Memastikan
terdapat
(500)
pertukaran udara melalui
ventilasi dan menggunakan
APD
berupa
kedok
pernapasan.
Priority 1
Menggunakan APD berupa
(300)
pakaian coverall, kacamata
dan kedok las serta helm las.
Universitas Sumatera Utara
5. Mendinginkan
material baja/ besi
yang telah di las.
6. Membersihkan
material dengan
chipping hammer.
Sinar inframerah
Important (5)
Likely (6)
Kelelahan mata
Noticeable (1)
Likely (6)
Terkena spark atau spatter
Noticeable (1)
Almost certain
(10)
Continously
(10)
Continously
(10)
Continously
(10)
Kelelahan otot
Noticeable (1)
Almost certain
(10)
Continously
(10)
Kebisingan
Noticeable (1)
Ledakan
Disaster (100)
Remotely
possible (1)
Practically
impossible (0,1)
Continously
(10)
Contionously
(10)
Terkena material yang
masih panas
Noticeable (1)
Likely (6)
Continously
(10)
Tersandung kabel
Noticeable (1)
Kebisingan
Noticeable (1)
Conceivable
(0,5)
Remotely
possible (1)
Continously
(10)
Continously
(10)
Terpukul chipping hammer
Noticeable (1)
Likely (6)
Continously
(10)
Tergores material tajam
Noticeable (1)
Kebisingan
Noticeable (1)
Unusual but
possible (3)
Remotely
possible (1)
Continously
(10)
Continously
(10)
Priority 1
(300)
Acceptable
(60)
Substantial
(100)
Menggunakan APD berupa
kedok las dan helm las
Menggunakan kacamata
Acceptable
(5)
Acceptable
(10)
Merapikan posisi kabel agar
tidak terlilit
Menggunakan
ear plug
selama berada di workshop
Menggunakan helm las dan
kedok las yang dilengkapi
kaca penyaring
Substantial Melakukan peregangan otot/
(100)
strectching ketika selesai
melakukan aktivitas dan
istirahat
Acceptable
Menggunakan
ear plug
(10)
selama berada di workshop
Substantial
Tidak meletakkan bahan
(100)
kimia di dekat proses
pengelasan
Priority 3 (60) Menggunakan APD berupa
safety gloves
Priority 3 (60) Memperhatikan
dan
berkonsentrasi pada saat
memukul dengan chipping
hammer
Priority 3 (30) Menggunakan APD berupa
safety gloves
Acceptable
Menggunakan
ear plug
(10)
selama berada di workshop
Universitas Sumatera Utara
7. Memutuskan
sumber energi listrik
AC/DC.
8. Memindahkan
material yang telah
selesai dil las.
9. Membersihkan area
kerja.
Tersandung kabel
Serious (15)
Conceivable
(0,5)
Likely (6)
Continously
(10)
Continously
(10)
Tertimpa material
Noticeable (1)
Likely (5)
Continously
(10)
Tergores material tajam
Noticeable (1)
Unusual but
possible (3)
Continously
(10)
Terhirup gram sisa
pengelasan
Important (5)
Unusual but
possible (3)
Continously
(10)
Tertusuk material tajam
Noticeable (1)
Likely (6)
Continously
(10)
Tersengat/tersetrum listrik
Noticeable (1)
Acceptable
(5)
Very high
(900)
Merapikan posisi kabel agar
tidak terlilit.
Pemeriksaan rutin kabel dan
menggunakan safety gloves
sebagai isolator.
Priority 3 (50) Memperhatikan
prosedur
pada saat mengangkat dan
menggunakan safety shoes.
Priority 3 (30) Menggunakan safety gloves.
Subtantial
(150)
Menggunakan masker.
Priority 3 (60) Menggunakan safety gloves.
Universitas Sumatera Utara
Job Safety Analysis
DATE/JSA No. (Tgl/JSA No.)
19 April
2016
DEPARTMENT : (Bagian/Fungsi)
Fabrikasi
SUPERVISOR : (Pengawas)
JOB (Pekerjaan) :
Grinding
LOCATION : (Lokasi)
Workshop 5
SEQUENCE OF BASIC JOB STEPS
POTENTIAL ACCIDENT OF HAZARDS
CONSEQUENCES
PROBABILTY
EXPOSURE
RISK LEVEL
RISK CONTROL
(URUTAN LANGKAH DASAR
PEKERJAAN)
(POTENSI DAPAT TERJADI
KECELAKAAN)
(KEPARAHAN)
(KEMUNGKINAN)
(PAPARAN)
(LEVEL RISIKO)
(PENGENDALIAN RISIKO)
Noticeable
(1)
Noticeable
(1)
Noticeable
(1)
Unusual but
possible (3)
Unusual but
possible (3)
Remotely
possible (1)
Continously
(10)
Continously
(10)
Continously
(10)
Priority 3
(30)
Priority 3
(30)
Acceptable
3(10)
Menggunakan APD yakni
safety shoes.
Menggunakan APD yakni
safety gloves.
Menggunakan ear plug
selama
berada
di
workshop.
Noticeable
(1)
Important
(5)
Noticeable
(1)
Likely (6)
Unusual but
possible (3)
Remotely
possible (1)
Continously
(10)
Continously
(10)
Continously
(10)
Priority 3
(60)
Subtantial
(150)
Acceptable
3(10)
Noticeable
(1)
Noticeable
(1)
Almost certain
(10)
Unusual but
possible (3)
Continously
(10)
Continously
(10)
Subtantial
(100)
Priority 3
(30)
Menggunakan
safety
gloves.
Pemeriksaan rutin kabel
yang terkelupas.
Menggunakan ear plug
selama
berada
di
workshop.
Menggunakan
safety
shield.
Menggunakan APD yakni
safety shoes.
1. Mempersiapkan
peralatan dan
material yang akan di
gerinda.
Tertimpa material
2. Menyetel batu/ disk
gerinda dan
menyalakan sumber
listrik.
Tergores disk gerinda
3. Proses penggerindaan
material baja/ besi.
Terkena gram
Tergores material
Kebisingan
Tersengat listrik
Kebisingan
Tertimpa material
Universitas Sumatera Utara
Kebisingan
Noticeable
(1)
Likely (6)
Continously
(10)
Priority 3
(60)
Tersetrum listrik
Important
(5)
Very serious
(25)
Unusual but
possible (3)
Unusual but
possible (3)
Continously
(10)
Continously
(10)
Subtantial
(150)
Very high
(750)
Terkena pecahan disk
Very serious
(25)
Unusual but
possible (3)
Continously
(10)
Very high
(750)
Kebakaran
Very serious
(25)
Conceivable
(0,1)
Continously
(10)
Priority 3
(25)
Carpal Tunnel Syndrome/ Hand
Arm Vibration
Noticeable
(1)
Unusual but
possibe (3)
Continously
(10)
Priority 3
(30)
Tergores
Noticeable
(1)
Noticeable
(1)
Unusual but
possible (3)
Likely (6)
Continously
(10)
Continously
(10)
Priority 3
(30)
Priority 3
(60)
Noticeable
(1)
Remotely
possible (1)
Continously
(10)
Acceptable
3(10)
Terpotong
4. Tahap akhir yakni
melepaskan batu/disk
gerinda.
Terhirup debu/gram
Kebisingan
Menggunakan ear plug
selama
berada
di
workshop.
Pemeriksaan rutin kabel
yang terkelupas.
Mematuhi
prosedur
penggerindaan
dan
konsentrasi pada saat
proses berlangsung.
Memastikan
prosedur
pemasangan disk dan
mematuhi
prosedur
selama
proses
berlangsung.
Housekeeping dan tidak
meletakkan bahan kimia
yang mudah meledak
didekat
lokasi
penggerindaan.
Pengaturan jadwal kerja
dan penggunaan sarung
tangan
yang
dapat
meredam getaran.
Menggunakan APD yakni
safety gloves.
Menggunakan
masker
yang dapat mencegah
masuknya partikel debu
atau gram.
Menggunakan ear plug
selama
berada
di
workshop.
Universitas Sumatera Utara
Job Safety Analysis
DATE/JSA No. (Tgl/JSA No.)
11 April
2016
DEPARTMENT : (Bagian/Fungsi)
Fabrikasi
SUPERVISOR : (Pengawas)
JOB (Pekerjaan) :
Scaffolding
LOCATION : (Lokasi)
Workshop 5
SEQUENCE OF BASIC JOB STEPS
POTENTIAL ACCIDENT OF HAZARDS
CONSEQUENCES
PROBABILTY
EXPOSURE
RISK LEVEL
RISK CONTROL
(URUTAN LANGKAH DASAR
PEKERJAAN)
(POTENSI DAPAT TERJADI KECELAKAAN)
(KEPARAHAN)
(KEMUNGKINAN)
(PAPARAN)
(LEVEL RISIKO)
(PENGENDALIAN RISIKO)
Kebisingan
Noticeable
(1)
Unusual but
possible (6)
Frequently
(6)
Priority (36)
Menggunakan ear plug
selama
bekerja
di
workshop.
Tertimpa material
Important
(5)
Unusual but
possible (3)
Frequently
(6)
Subtantial
(90)
Tersandung material
Noticeable
(1)
Likely (6)
Frequently
(6)
Priority (36)
Kelelahan otot
Noticeable
(1)
Almost certain
(10)
Frequently
(6)
Substantial
(60)
Kebisingan
Noticeable
(1)
Unusual but
possible (6)
Frequently
(6)
Priority (36)
Memperhatikan prosedur
ketika membawa material
dan menggunakan safety
shoes.
Melakukan housekeeping
agar material yang akan
dipasang tersusun rapi.
Istirahat dan melakukan
peregangan
otot/
stretching.
Menggunakan ear plug
selama
bekerja
di
workshop.
1. Memeriksa lokasi
(kondisi dasar) dan
ketinggian
pemasangan
scaffolding.
2. Menyiapkan material,
ukuran, dan lokasi
erection
(pemasangan).
3. Barricade lokasi
Universitas Sumatera Utara
pemasangan
scaffolding.
4. Erection
(pemasangan)
scaffolding.
Tersandung material
Noticeable
(1)
Likely (6)
Frequently
(6)
Priority (36)
Kebisingan
Noticeable
(1)
Unusual but
possible (3)
Frequently
(6)
Acceptable
(18)
Tertimpa material dan peralatan
Serious (15)
Likely (6)
Frequently
(6)
Very high
(540)
Terjatuh dari ketinggian
Very serious
(25)
Important
(5)
Unusual but
possible (3)
Likely (6)
Frequently
(6)
Frequently
(6)
Very high
(450)
Priority 1
(180)
Kelelahan otot/ kram
Noticeable
(1)
Likely (6)
Frequently
(6)
Priority 3
(36)
Kebisingan
Noticeable
(1)
Unusual but
possible (6)
Frequently
(6)
Priority 3
(18)
Tersengat listrik
Serious (15)
Conceivable
(0,5)
Frequently
(6)
Priority 3
(45)
Scaffolding roboh atau terjatuh
Very serious
(25)
Unusual but
possible (3)
Frequently
(6)
Very high
(450)
-Terjatuh saat turun
Very serious
(25)
Unusual but
possible (3)
Frequently
(6)
Very high
(450)
Tergelincir/Terpeleset saat
memanjat
5. Penyelesaian.
Melakukan housekeeping
agar material yang akan
dipasang tersusun rapi.
Menggunakan ear plug
selama
bekerja
di
workshop.
Menggunakan
safety
helmet
dan
tidak
melempar material atau
peralatan
Menggunakan full body
harness
Memperhatikan
dan
mematuhi
prosedur
dalam memanjat
Istirahat dan melakukan
peregangan
otot/
stretching.
Menggunakan ear plug
selama
bekerja
di
workshop.
Mematuhi
prosedur
pemasangan scaffolding
jika terdapat kabel listrik.
Memastikan
prosedur
pemasangan terpenuhi,
memeriksa
kekuatan
scaffolding dan fullbody
harness.
Memperhatikan langkah
kaki
saat
menuruni
scaffolding
Universitas Sumatera Utara
PT. Citra Tubindo
Engineering
RISK ASSESSMENT INTERNAL STUDY ACTIVITY
As At
No
Work Activity
Hazard
Possible Accident
Severity
Likely
Hood
Risk Level
1
Grinding and
Cutting Process
objects being cut falling (metal
concrete falling onto feet)
Injury
2
2
4
Cable Broken
Disc Broken
Fire
Electrical shock
Face, hand or body injury
serious burn and death, exposure to
projectiles and damage to property
Repetitive Action/ Physical Fatigue
CuttingTorch
Process
Fire
Oxy-Acetylene Cyilinders leaking
3
3
2
Sight/ Vibration/ Noise/ Dust
2
3
Burns And Fire
Explosion & Fire
2
2
2
2
6
6
6
4
Action By
Residual Risk
PPE must be worn (preferably steel toecapped).
Production
L
Material will be secured both.
Production
Risk control Measure
The equipment will be checked regular (3
Month) by color Coding
Body Injuries
Maintenance
Then ensure the equipment by each user
there are no defects in the cable, casing, plug
or cutting head.
Production
Power cable will be kept clear of the moving
parts at all the time.
Production
Power supply to be disconnected when
charging any grinding attachments or discs.
Production
Face Shield must be worn
Production
Ensure the disc proper to do the job then
ensure validasi of discs
Production
Work area assessed before using so that
combustible materials can be removed.
HSE & Production
Suitable fire extinguishing media will be to
hand to extinguish
HSE
HSE
Production
L
M
6
Work to be of short duration and no more
than 30 minutes and if extended regular
breaks with finger and body exercises (5
Minutes) used to help regulate blood supply
in the fingers and body.
3
2
6
Work area assessed before using so that
combustible materials can be removed.
Production
Keep the fire extinguisher & fire hoses in
ready condition
HSE & Production
2
6
2
1
2
L
regular every 6 (Six) month noise monitoring
3
3
M
Production
2
Keep trained fire watch as standby
Production
wear long sleeved coverall, use leather hand
gloves.
Production
Keep first aid kit at site
HSE
The entry of non-certified tools/ equipment/
mobile plant are to be authorized under
appropriate work permit.
Store
Verify / sign date / Note
L
Suitable gloves, goggles, ear defenders, and
dust mask will be worn when using the
equipment
Keep Oxy-Acetylene cylinders safely at least
20 feets away from the work location.
Metal object fall down
Document Support No.
M
M
Production
Close the isolation valve at cylinders when
not in use
Production
Install Flashback arrestor
Production
PPE must be worn (preferably steel toecapped).
Production
Material will be secured both, and clear
object area before start
Production
L
Flash light impact
Blind
3
2
6
Dark goggle must be worn
Production
M
Heat Radiation
Dehydration
2
2
4
Wear the required PPE(Long sleeve coverall,
apron, safety goggle, etc)
Production
L
Gas/ Vapor/ Dust Toxic
Respiratory Disorders
2
2
4
Ensure the worksite is free from flammable /
toxic vapor or liquid.
HSE & Production
L
Mask (dust mask) must be worn then 6 (six)
month check for ambient air
HSE & Production
Universitas Sumatera Utara
HSE DEPARTMENT PT.CTE
1 of 6
3
Welding Process
Cable Electrical Hazard
Electrical shock
3
2
6
The equipment will be checked regular (3
Month) by color Coding
Then ensure the equipment by each user
there are no defects in the cable, casing, plug
or cutting head.
Maintenance
L
Production
Power cable will be kept clear of the moving
parts at all the time.
Inspect all cords, connectors, ground clamps,
etc. for defects. Assure all protective
covers/boots are in place to prevent contact
with energized parts.
Ignition Spatter
Eyes Injury
3
3
9
Weld shield must be worn
Production
M
Flash Light impact
infrared & ultraviolet radiation, burns
to eyes & skin from arc flash
3
3
9
Ventilate the space using natural air draft,
exhaust fan
Production
M
Production
M
Welding Slip, weld Shield must be worn
Fumes & Gasses (CO, CO2, NO,
NO2,etc)
Respiratory Disorders
3
3
9
Ventilate the space using natural air draft,
exhaust fan
Mask (dust mask) must be worn then 6 (six)
month check for ambient air
Fire
Burns And Fire
3
2
6
Work area assessed before using so that
combustible materials can be removed.
Production
Keep the fire extinguisher & fire hoses in
ready condition
HSE & Production
Keep trained fire watch as standby
Production
wear long sleeved coverall, use leather hand
gloves.
Production
Keep first aid kit at site
Hazardous Waste
4
Sand Blast
Process
High-Speed Particles
Environmental issue
Struck in the skin, eye damage,
severe cuts
2
3
3
2
Noise
Vibration and other ergonomic
5
Painting Process
Slip, trip and fall
Serious injuries (Loss of sight, body
parts)
Permanent hearing loss
Nerves and blood vessels in the
fingers (Vibration Syndrome)
Slip, trip and fall due to wet and
slippery ground, injury
3
3
2
2
2
increase awareness, improvement and
prepared for temporary hazardous waste
HSE & Production
6
Never pointing a blast nozzle at a person;
Using a dead-man control device at the
nozzle end of the blasting hose;
Production
2
2
2
6
6
4
4
M
HSE
6
Ensuring, where possible that only one
employee operates each blast nozzle;
High-pressure
HSE & Production
M
HSE & Production
conducting abrasive blasting in a blasting
enclosure or an area isolated from the
workplace to reduce the possibility of
employee of employees and others being
struck by high-speed particles
Production
Using appropriate personal protective
equipment (PPE) when blowing.
Production
Controlled acces to the blasting area; use of
a dead-man control on the blast nozzle;
Production
Use of metal nozzle and hose couplings;
Production
Use of hose-coupling safety locks and hose
whip checks;
Production
M
Inspection of all hoses and connection prior
to use
Production
Use appropriate PPE
Production
Ear plug must be worn
Production
Employee noise monitoring; yearly
audiometric testing; Noise awareness
HSE & HR
Use of protective gloves to keep hands warm
and dry while on th job
Production
Reducing the extent and duration of
continous exposure to vibration through job
rotation or more frequent breaks (e.g, a 10
minutes break after each hour of continous
blasting)
Production
frequent and careful maintenance of blasting
equipment according to manufacturer's
recommendations;
Production
keep working area clean and dry at all times,
Check for suitable position for equipment
Production
M
Production
M
M
L
housekeeping to be done before
commencement and end of any work
fire and explosion
serious burn and death, exposure to
projectiles and damage to property
3
2
6
fatality
ensure no hotwork and/or other heat
sources in the vicnity.
Coordinate in meeting
Machinery and equipmet
injection injuries, being caught by
moving parts can cause fractures,
bruises, laceration, dislocations,
permanent injuries or death.
2
2
4
Unsure and check for any damage to hoses,
and deadman system
Production
L
Heat
Heat cramps, heat syncope,heat
stroke
2
2
4
Tool box talk concernning heat stress, clean
drinking water, sufficient periods for worker.
HSE
L
Hazardous chemicals
harm health workers, dermatitis,
respiratory illnesses,etc
3
3
9
Good overall skin protection including
chemical resistant gloves (PPE)
Production
M
Universitas Sumatera Utara
HSE DEPARTMENT PT.CTE
2 of 6
Environmental issue
Know and use of material safety data sheet
Production
all paint not in grounding and using
contaminant tray (spill contaminant)
Production
Universitas Sumatera Utara
HSE DEPARTMENT PT.CTE
3 of 6
6
Confined Space
Deficiency of oxygen in air
Gasping, respiratory arrest, heartbeat
stop (fatality death)
3
3
9
Ensure permit to work, then attached blood
pressure of workers range (100-150) fit to do
the job.
HSE & Prodution
Atmosphere check using gas detector before
commencement and during progress activity.
HSE & Prodution
Ensure the exit route and the relevant
emergency escape procedures (Stretcher,
First aid kit, ERT)
Fire and Explosion
serious burn and death, exposure to
projectiles and damage to property
3
3
9
Atmosphere check using gas detector before
commencement and during progress activity.
Ensure ventilation by install blower and
exhaust fan.
Keep the fire extinguisher & fire hoses in
ready condition
Ensure no leaking gasses
Entrapment
Noise
Physical (Extremely high or low
temperature), dampness
Unsafe oxygen, dust, vapour gasses
Permanent hearing loss
Collapse
3
2
3
2
3
2
6
6
5
Toolbox talk concerning possible dangers
caused by works to be performed outside
the confined space and stability and the
possobility of sudden movements
7
Pressure Testing
(Hydrostatic/
Pneumatic)
Unauthorized Personnel
Slip, trip and fall due to wet and
slippery ground, injury
Injury to others people
2
3
2
2
4
6
HSE & Production
HSE
Production
HSE & Production
Ear plug must be worn
Production
Employee noise monitoring; yearly
audiometric testing; Noise awareness
HSE & HR
HSE & Production
Production
ensure the source of illumination
Production
Barricade the area where pressure-test is to
be carried out.
Post warning notice
M
L
M
Production
keep working area clean and dry, Check for
suitable position for equipment
Conduct Toolbox talk
M
Production
Production
Stanby Watchman
Slip, trip and fall
HSE, ERT & Prodution
Stanby Watchman
Work to be of short duration and no more
than 2 hours.
M
HSE
L
M
HSE & Production
HSE
provide require signs, barricades or other
protective barriers are placed in a manner
and at a distance sufficient to demarcate a
safe zone to protect personnel and the public
from unanticipated pressure release or
equipment failure.
HSE & Production
Defective tools/ Equipment
flying object due to the worker and
others
3
2
6
Ensure the equipment/ tool to be used for
pressure testing (such as hose, couppling,
pressure gauge, spade gasket,whipcheck,
etc) are free from defect and suitable for the
pressure rating of the system.
HSE & Production
M
exceeding maximum allowable
pressure
explosion
3
3
9
ensure the pressure relieving device is set at
maximum allowable pressure for weakest
portion of the segment to be pressure-tested
HSE & Production
M
keep away from the pressurized segment of
the system being pressure-tested.
HSE & Production
Monitor the pressure gauge from a safe
distance away from the potential source of
high pressure jetting (such as flange joint,
spade, coupling, etc)
HSE & Production
ensure the workers are wearing required PPE
HSE & Production
Never increase the test pressure more than
the maximum allowable pressure for the
weakest portion in segment or pressure rating
of the hose & coupling.
Production
do not leave the pressurized hose
unattended when the pressurized-test is
going in
Production
Do not change (exceed/ decrease) the
duration of pressure test without permission
from inspection engineer
Production
ensure proper wind up & housekeeping at
worksite
Production
The accessories (hoses & compressor) not
being used must be disconnected and stored
properly.
Production
Scattered Material
Injury
2
2
4
L
Universitas Sumatera Utara
HSE DEPARTMENT PT.CTE
4 of 6
8
Working at Height
Poor maintenance of acces
equipment (eg. Ladders, steps,
scaffolds,etc)
inadequate preparadness for
operational type
Major injury, Fatality (Personnel,
other people)
Major injury, Fatality (Personnel,
other people)
2
3
3
6
2
6
Regular inspection of equipment before every
use records kept
Production
immediate removal and disposal of acces
equipment found to be defective prior to use.
Production
Suitable personal protective equipment must
be available
HSE & Production
ensure that crews and supervisors are
adequately trained and competent.
HSE & Production
identify, risk asses and adequately control all
reasonably forseeable types operational
incident where work at height activities can
be expected
HSE & Production
M
M
ensure that adequate systems are in place to
notify personnel about inclement weather at
incident e.g high wind warning, etc
Failure to establish a safe system
of work
inappropriate use of tower
scaffolds causing tips and falls
Major injury, Fatality (Personnel,
other people)
Major injury, Fatality (Personnel,
other people)
2
2
2
3
4
6
ensure formulated an effective plan to rescue
personnel who have become suspended in
fall arrest equipment following a fall
HSE, Production & ERT
ensure that an appropriate response is
mobilised to work at height incident
HSE, Production & ERT
adopt a default to defensive mode until
suitable safe system of work is established
Production
Equipment to be used only where there is a
firm level surface
Production
all equipment to be visually inspected before
use and records kept
Production
appropriate footwear to be worn
Production
equipment should be suitably stored after
used
Production
work at height training to be undertaken
Inappropriate use of ladders /
stepladders
Injury
2
2
4
M
M
HSE
ladders only to be used for low risk work and
a short duration of time (maximum 30
Minutes)
HSE & Production
ladders to be made secure by tying at the
top and bottom or footed by a person at the
base of ladder.
HSE & Production
safe procedures e.g. Three points of contact
to be maintained at all times when working to
avoid overreaching
Produciton
Ensure permit to work, then attached blood
pressure of workers range (100-150) fit to do
the job.
HSE
use of long handled tools where appropriate
Produciton
suitable equipment used for specific jobs
Produciton
staff not to use furniture or other
inappropriate fixed/mobile structures for
working at height
Produciton
consider use of fall arrest systems depending
on nature of a task, equipment and duration
Produciton
L
M
falls from height
Major injury, Fatality (Personnel,
other people)
3
3
9
adequate and appropriate signs in place to
warm of hazards below work area
carrying o materials
Falling objects
HSE DEPARTMENT PT.CTE
Injury
Major injury, Fatality (Personnel,
other people)
2
2
3
3
6
6
HSE
work scheduled to take place when
persons/others are not in the immediate area
Produciton
no work at height to be done outside in poor
wather
Produciton
on a ladder or stepladder do not overload it th person anything there are taking up should
not exceed the highest load stated on the
ladder.
Produciton
if a task involves a worker carrying more than
10 kg (a bucket of something) up the ladderor
steps it will need to be justified by a detailed
manual handling assement.
Produciton
good housekeeping in place to ensure
nothing is stored in such a way that it will fall
from weight
Produciton
Materials, tools or debris must not be thrown
down from height
Produciton
areas where there is a risk of a falling object
needs to be clearly indicated and
unauthorized people need to be kept from it
Produciton
Tool belts to be used to prevent falls of
tools/materials from pocket,etc.
Produciton
Each individual area where work at height is
to be carried out needs to be inspected
before use e.g. Floor surfaces, guard rails
etc.
Produciton
M
M
Universitas Sumatera Utara
5 of 6
9
Loading &
Unloading
Material and
Lifting Operation
Wrong assesment and wrong
Selection
Structure failure (eye lug)
Falling from height (if rigging is
required to be performed at
height), falling lifting gears,
improper handling
Falling and caught by suspended
load, crane failure, foul weather,
toppling
Body Injury, Property damage
Body Injury, Property damage
Hand and finger injury
Body Injury, Property damage
2
3
2
2
3
3
4
6
6
3
9
Competent & experience lifting supervisor
Produciton
Lifting can only be carried out with
recommended lifting gears and lifting
machines
Produciton
Welding eye lug, must check by competent
person (e.g QA/QC, Enggineering, etc)
Produciton
Verified NDT report prior to lifting operation
Produciton
Increase safety awareness through safety
briefing/training.
HSE
To be carried out be qualified rigger
Produciton
Appropriate PPE used (Hand Glove, etc)
Produciton
Select correct lifting gear for the task (size
and capacity)
Produciton
all loose items must be secured/removed and
safety harness to be used above 2M and on
hanging staging
Produciton
Ensure crane operator, rigger and signalman
have clear communication (walkie talkie, etc)
HSE & Production
Use lifting signals, Barricade the area and
use tag line
Produciton
ensure competent crane operator
HSE & Production
ensure proper lifting equipment used
HSE & Production
don't stand under suspended load
HSE & Production
put sign board and alert workers on the
operation
HSE & Production
Ensure crane operator, rigger and signalman
have clear communication (walkie talkie, etc)
Hit by Object, restricted visibility,
miscommunication (Load
Positioning, swinging the load for
proper positioning)
Body Injury, Property damage
3
2
6
L
M
M
M
Produciton
Use additional lifting gear, use tag line and
ensure sufficient manpower to handle tag
line, and barricade the area.
Produciton
M
ALL Employee
stop work during foul wather
Produciton
ensure adequate lighting prior to lifting (maint)
Don't stand under suspended load, use
whistle for area clearance and place
signboard , and crane siren.
HSE & Production
ensure the immediate lifting area is cordoned
off.
Produciton
HSE & Production
Swing slowing-observed
RISK LEVEL (Tingkat Resiko)
PREPARED BY
APPROVED BY
Severity Level (Tingkat Keparahan)
Likelihood Level (Tingkat
Kemungkinan)
HSE Officer
1
(No Injury / First Aid
Injury)
2
(Lost Time or Medical
Treatment Injury)
3
(Multiple Injuries/Fatality)
1
(Hazard occur once per week)
1 Low
2 Medium
3 Medium
2
(Hazard Occur at least once a day)
2 Medium
4 High
6 High
3
( Hazard can be expected to occur at
least once during the work/continue
3 Medium
6 High
9 High
HSE Manager
Universitas Sumatera Utara
HSE DEPARTMENT PT.CTE
6 of 6
DOKUMENTASI PENELITIAN
1. Proses Pengelasan (Welding)
Gambar Lampiran 1.1 Persiapan Proses Pengelasan
Gambar Lampiran 1.2 Pemilihan Elektrode Pengelasan
Universitas Sumatera Utara
Gambar Lampiran 1.3 Generator
Gambar Lampiran 1.4 Kabel Berada Diatas Permukaan Yang Lembab
Universitas Sumatera Utara
Gambar Lampiran 1.5 Pemasangan Elektrode Pengelasan
Gambar Lampiran 1.6 Peneglasan Yang Dilakukan Dalam Posisi Berdiri
Universitas Sumatera Utara
Gambar Lampiran 1.7 Keadaan Workshop Berlangsungnya Pengelasan
Gambar Lampiran 1.8 Percikan Api Yang Berasal Dari Pengelasan
Universitas Sumatera Utara
Gambar Lampiran 1.9 Posisi Kabel Yang Melilit
Gambar Lampiran 1.10 Kabel Pengelasan Yang Tergenang Air
Universitas Sumatera Utara
2.
Proses Perancah (Scaffolding)
Gambar Lampiran 2.1 Scaffolder Mulai Memanjat Untuk Pemasangan
Gambar Lampiran 2.2 Scaffolder Berpijak Pada Mobile Scaffolding
Universitas Sumatera Utara
Gambar Lampiran 2.3 Scaffolding Yang Telah Terpasang Sempurna
Gambar Lampiran 2.4 Tangga Digunakan Untuk Pemasangan Scaffolding
Universitas Sumatera Utara
Gambar Lampiran 2.5 Scaffolding Yang Telah Terpasang Sempurna
Gambar Lampiran 2.6 Scaffolder Melakukan Pemasangan
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Gambar Lampiran 2.7 Material Yang Tidak Tertata Rapi
Gambar Lampiran 2.8 Scaffolder Bekerja Diatas Ketinggian
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Gambar Lampiran 2.9 Material Yang Bertumpuk
Gambar Lampiran 2.10 Pijakan Scaffolding
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Gambar Lampiran 2.11 Swivel Coupler
Gambar Lampiran 2.12 Scaffolder Menerima Material Dari Bawah
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Gambar Lampiran 2.13 Barricade Selama Pemasangan Scaffolding
Gambar Lampiran 2.13 Full Body Harness
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3. Proses Penggerindaan (Grinding)
Lampiran Gambar 3.1 Percikan Api Yang Berasal Dari Proses Penggerindaan
Lampiran Gambar 3.2 Penggunaan Face Shield Selama Penggerindaan
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Lampiran Gambar 3.3 Persiapan Proses Penggerindaan
Lampiran Gambar 3.4 Proses Penggerindaan
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Lampiran Gambar 3.5 Proses Penggerindaan Material
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Universitas Sumatera Utara