Simulation of Metal Flow to Investigate the Application of Antilock Brake Mechanic System in Deep Drawing Process of Cup Ubaya Repository

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Paper Titles
Comparison of Commercially Pure
Titanium Surface Hardness
Improvement by Plasma

Nitrocarburizing and Ion Implantation
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Effect of Phenolic Resin and
Alignment to the Quality of Prototype
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Aluminum A1100
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Preparation of Uranium Nitride from
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Simulation of Metal Flow to
Investigate the Application of

Antilock Brake Mechanic System in
Deep Drawing Process of Cup
p.367

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Metal Flow to Investigate the...

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Simulation of

Simulation of Metal Flow to Investigate the Application of
Antilock Brake Mechanic System in Deep Drawing Process of Cup
Abstract:
This paper presents the importance of simulation of metal flow in deep drawing process
which employs an antilock brake mechanic system. Controlling the force and friction of the
blank holder is imperative to assure that the sheet metal is not locked on the blank holder,
and hence it flows smoothly into the die. The simulation was developed based on the

material displacement, deformation and deep drawing force on flange in the radial
direction, that it is controlled by blank holder with antilock brake mechanic system. The
force to blank holder was applied periodically and the magnitude of force was kept
constant during simulation process. In this study, the mechanical properties of the
material were choses such that they equivalent to those of low carbon steel with its
thickness of 0.2 mm. The diameter and the depth of the cylindrical cup-shaped product were 40 mm and 10
mm, respectively. The simulation results showed that the application of antilock brake mechanic system
improves the ability to control the material flow during the drawing process, although the maximum blank
holder force of 13000 N was applied. The optimum condition was found when the drawing process was
performed using blank holder force of 3500 N, deep drawing force of 7000 N, friction coefficient of 0.25 and
speed of punch stroke of 0.84 mm/sec. This research demonstrated that an antilock brake mechanic system can
be implemented effectively to prevent cracking in deep drawing process.

Info:
Periodical:

Advanced Materials Research (Volume 789)

Main Theme:


Advances in Materials, Processing and Manufacturing

Edited by:

Akhmad Herman Yuwono

Pages:

367-372

DOI:

10.4028/www.scientific.net/AMR.789.367

Citation:

S. Candra et al., "Simulation of Metal Flow to Investigate the Application of

Online since:


September 2013

Authors:

Susila Candra, I. Made Londen Batan, Agus Sigit Pramono, Bambang Pramujati

p.383

Keywords:

Antilock Brake System, Blank Holder Force, Cracking, Deep Drawing, Metal
Flow

The Effect of Vertical Step Block
Casting to Microstructure and
Mechanical Properties in Producing
Thin Wall Ductile Iron

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Effect of Equal Channel Angular
Pressing and Post Heating on
Microstructure and Hardness of CuZn 70/30
p.373

Materials Selection in Appropriate
Technology Four Focuses in Design
Thinking
p.379

Study about Surface Hardening on
Local Disc Brakes with Direct Current
Plasma Nitrocarburizing Apparatus


p.387

Antilock Brake Mechanic System in Deep Drawing Process of Cup", Advanced
Materials Research, Vol. 789, pp. 367-372, 2013

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Swinburne University of Technology, Faculty of Science,
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Solid State Phenomena
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