Mounting Adjustments
Adjusting Cartridges
144
B ADJUSTING 7200 VM 0406 08 CUTTERS WITHOUT ADJUSTING SCREW
1.
Measure the exact thickness of the hub.
2.
Mount and clamp the cutter tightly onto the adjusting unit on the centering seat.
3.
Gently loosen the fixing screw on the first ‘upper’ cartridge and push it downwards.
4.
Mount on the adjustable cartridge the corresponding indexable insert see A 5.
5. Position and secure the gauge according to A 6, then work out the reference
height and proceed to bring the dial to zero as under points A 7 and A 8. 6.
Put the rectangular end using the longest edge for cutter widths from 10 to 14 mm of the adjusting lever underneath the cartridge.
7.
By moving the lever downwards, lift the cartridge, i.e. push the insert wiper edge against the plunger, until the dial hand reads the pre-set zero mark.
8.
Tighten, but do not lock, the fixing screw of the cartridge, while making sure that the dial hand remains on zero.
9. Repeat operation 3 on the other ‘upper’ cartridges and using the same edge
of the same insert, continue adjusting them following points 6, 7 and 8. 10.
Turn the cutter upside down and always using the same edge of the same insert continue with operations 3, 4, 6, 7 and 8.
11.
Proceed with final checking and be sure to lock the fixing screw on all the cartridges.
NOTE:
“Half-side” cutters, with non-staggered teeth, need only be adjusted on one side.
8 11
3
4 5
5
7 7
5
Cutting Tool Systems
®
145
Cutting Tool Systems
®
Long Edge Cutters
Fully Effective Flutes and Staggered Flute Cutters
146
These high productivity cutters are designed to remove high volumes of material in square shoulder and slot milling
applications. These cutters feature P-20 tool steel bodies. Through-tool
coolant, where available, allowing better chip evacuation and higher feed rates.
Cutting Tool Systems
®
Applications–Long Edge Cutters
147
Slotting Slotting
Slotting Side Milling
End Milling RadiusEnd
Milling
LONG EDGE CUTTERS
The teeth on 5210 VS cutters are set with a pronounced left hand helix
angle. The chosen angle allows, in most cases, at least two teeth to be
engaged in the material continuously allowing a progressive attack on the
material by each cutting stroke, thereby reducing shocks.
A cutter with a left hand helix has the added advantage of absorbing any
looseness in the spindle thus reducing vibration. Cutting starts with the top of
the teeth which decreases torsion and initial bending of the tool body.
The negative helix allows a large area for chip formation and chip flow. The
indexable inserts used on these tools are particularly thick for high shock
resistance and also protection of the tool body.
The 5210 VM is a smaller complement to the 5210 VS cutter. Rhombic MP
style inserts are used instead of square inserts and a right hand helix is used.
The 5315VA12 is an extension of the versatile 7690VA12 programme. This
cutter uses a range of 12mm A-style inserts.
The 5315VA16 is an extension of the versatile 7690VA16 programme. This
cutter uses industry standard AP 16 style inserts.
Both families offer full effective flutes for high feed rates and right-hand helix
angles. Both are ideal for side milling and slotting.
5210 VS
5210 VM
5315 VA
Cutting Tool Systems
®
5210 VM 04
Long Edge Cutter
5210 VM 04 Technical Advice
Milling Cutter Order Example:
5210VM04W016R22
Milling Insert Order Example:
MPHW0402PPTR X500 MPHW0602PPTR X500
For complete cutting conditions refer to page:
288
Dimensions mm Spares
No. of No. of
EDP
Part Number D
L l
1
l
2
d
1
teeth Inserts
EDP EDP
018306 5210VM 04 W016R22 16 80 22 30 20
2
a.
6 015059 F2004T
018487 T6
b.
1 015060 F2505T
018488 T7
5210 VM 04 Weldon Shank
Feed correcting for profiling
Engagement a
e
diam Coef
ficient The chart below shows the multiplication factor for the feed rate based
on the percentage of radial engagement of the cutter diameter.
Example:
5210VM04W016R22 using a 1.6mm radial engagement a
e
= 10 of the cutter diameter. At 10, your coefficient is 1.6 see chart; therefore you must multiply
your feed rate by 1.6 for correcting the feed for profiling.
Weldon Shank
d
1
L
I
2
D I
1
148
Cutting Tool Systems
®
Inserts
for 5210 VM 04
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPFW 04_
MPHW 04_ MPFW 06_
MPHW 06_
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
024148 MPFW 04 02PPTR GH1
a. 4,76
4,76 2,38
Facet 0,07
017645 MPFW 04 02PPTR SF30
a. 4,76
4,76 2,38
Facet 0,07
015158 MPFW 04 02PPTR SFZ
a. 4,76
4,76 2,38
Facet 0,07
027902 MPFW 04 02PPTR SP6564 a.
4,76 4,76
2,38 Facet
0,07 017427 MPFW 04 02PPTR
X44 a.
4,76 4,76
2,38 Facet
0,07 017666 MPHW 04 02PPTR
X500
a. 4,76
4,76 2,38
Facet 0,07
017649 MPFW 06 02PPTR GH1
b. 6,35
6,35 2,38
Facet 0,07
017647 MPFW 06 02PPTR SF30
b. 6,35
6,35 2,38
Facet 0,07
014400 MPFW 06 02PPTR SFZ
b. 6,35
6,35 2,38
Facet 0,07
027904 MPFW 06 02PPTR SP6564 b.
6,35 6,35
2,38 Facet
0,07 017648 MPFW 06 02PPTR
X44 b.
6,35 6,35
2,38 Facet
0,07 017668 MPHW 06 02PPTR
X500
b. 6,35
6,35 2,38
Facet 0,07
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed FeedRev.
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
h
m
mm
ap
mm
Vc
mmin
h
m
mm
ap
mm
Vc
mmin
h
m
mm
ap
mm
180 - 220 0,10 - 0,16
22,0 -
- -
- -
- 70 - 110
0,08 - 0,12 22,0
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
140 - 280 0,08 - 0,12
22,0 -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
Recommended Cutting Conditions
149
Cutting Tool Systems
®
5210 VM 06
Long Edge Cutter
Both inserts are required for each cutter.
Dimensions mm Spares
No. of No. of
EDP
Part Number D
L l
1
l
2
d
1
teeth Inserts
EDP EDP
021650 5210VM 06 W020R26 20 92 26 36 25
2 a.
5 015060 F2505T
018488 T7
b. 1
015063 F3008T 013214
T9 021651 5210VM 06 W025R32
25 108 32 48 32 3
a. 11 015060 F2505T
018488 T7
b. 1
015063 F3008T 013214
T9
5210 VM 06 Weldon Shank
5210 VM 06 Technical Advice
Milling Cutter Order Example:
5210VM06W020R26
Milling Insert Order Example:
MPFW0602PPTR SFZ MPFW0803PPTR SFZ
For complete cutting conditions refer to page:
288
Feed correcting for profiling
Engagement a
e
diam Coef
ficient The chart below shows the multiplication factor for the feed rate based
on the percentage of radial engagement of the cutter diameter.
Example:
5210M06W020R26 using a 2,0mm radial engagement a
e
= 10 of the cutter diameter.
At 10, your coefficient is 1.6 see chart; therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling.
Weldon Shank
d
1
L
I
2
D I
1
150
Cutting Tool Systems
®
Inserts
for 5210 VM 06
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPFW 06_
MPFW 08_
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017649 MPFW 06 02PPTR GH1
a. 6,35
6,35 2,38
Facet 0,07
017647 MPFW 06 02PPTR SF30
a. 6,35
6,35 2,38
Facet 0,07
014400 MPFW 06 02PPTR SFZ
a. 6,35
6,35 2,38
Facet 0,07
017648 MPFW 06 02PPTR X44
a. 6,35
6,35 2,38
Facet 0,07
017655 MPFW 08 03PPTR GH1
b. 7,94
7,94 3,18
Facet 0,1
017653 MPFW 08 03PPTR SF30
b. 7,94
7,94 3,18
Facet 0,1
014401 MPFW 08 03PPTR SFZ
b. 7,94
7,94 3,18
Facet 0,1
017654 MPFW 08 03PPTR X44
b. 7,94
7,94 3,18
Facet 0,1
For ∅ 25, ap max is 32 mm. For ∅ 20, ap max is 25 mm.
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed FeedRev.
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
h
m
mm
ap
mm
Vc
mmin
h
m
mm
ap
mm
Vc
mmin
h
m
mm
ap
mm
180 - 220 0,12 - 0,18
See l
1
- -
- -
- -
70 - 110 0,10 - 0,15
See l
1
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
140 - 280 0,10 - 0,15
See l
1
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
-
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
Recommended Cutting Conditions
151
Cutting Tool Systems
®
5210 VS 09
Long Edge Cutter
Dimensions mm Spares
No. of No. of
EDP
Part Number D
L l
1
l
2
l
3
d
1
teeth Inserts EDP EDP
015235 5210VS 09 WA032R50 32 119 50
57 -
32 3
11 015262 D4010T
015240 T15
5210 VS 09 Weldon Shank
5210 VS 09 Technical Advice
Milling Cutter Order Example:
5210VS09WA032R50
Milling Insert Order Example:
SCMT09 T308T SFZ
For complete cutting conditions refer to page:
288
Feed correcting for profiling
Engagement a
e
diam Coef
ficient The chart below shows the multiplication factor for the feed rate based
on the percentage of radial engagement of the cutter diameter.
Example:
5210VS09WA032R50 using a 3,2mm radial engagement a
e
= 10 of the cutter diameter. At 10, your coefficient is 1.6 see chart; therefore you must multiply
your feed rate by 1.6 for correcting the feed for profiling.
Weldon Shank
L I
2
I
1
D
152
Cutting Tool Systems
®
d
1
Inserts
for 5210 VS 09
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
SCMT 09_
SCMT 09_ -41
d
l r
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017703 SCMT 09 T308E SF30
9,52 9,52
3,97 0,8
0,15 018188 SCMT 09 T308E
SFZ 9,52
9,52 3,97
0,8 0,15
015225 SCMT 09 T308T PFZ
9,52 9,52
3,97 0,8
0,15 017704 SCMT 09 T308T
SF30 9,52
9,52 3,97
0,8 0,15
017705 SCMT 09 T308T SFZ
9,52 9,52
3,97 0,8
0,15 027896 SCMT 09 T308T
SP6564 9,52
9,52 3,97
0,8 0,15
015224 SCMT 09 T308T X44
9,52 9,52
3,97 0,8
0,15 024107 SCMT 09 T308EN-41
PFZ 9,52
9,52 3,97
0,8 0,04
015147 SCMT 09 T308EN-41 X500
9,52 9,52
3,97 0,8
0,04 027731 SCMT 09 T308EN-41
SP6564 9,52
9,52 3,97
0,8 0,04
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed FeedRev.
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
h
m
mm
ap
mm
Vc
mmin
h
m
mm
ap
mm
Vc
mmin
h
m
mm
ap
mm
180 - 220 0,25 - 0,40
See l
1
- -
- -
- -
70 - 110 0,20 - 0,35
See l
1
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
140 - 280 0,20 - 0,35
See l
1
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
-
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
SC_09 Recommended Cutting Conditions
153
Cutting Tool Systems
®
5210 VS 12
Long Edge Cutter
Dimensions mm Spares
No. of No. of
EDP
Part Number D LH l
1
l
2
l
3
d
1
teeth Inserts EDP EDP
021656 5210VS 12 -080R68 80
82 68 -
- 32
4 a. 14
015266 D5013T 015241
T20 b.
2 015266 D5013T 015241 T20
021657 5210VS 12 -100R77 100
92 77 -
- 40
6 a. 27
015266 D5013T 015241
T20 b.
2 015266 D5013T 015241 T20
5210 VS 12 Shell Mill Fixation
021658 5210VS 12 G050R76 50 226 76 105 124,1 G50
3 a. 13
015266 D5013T 015241
T20 b.
1 015266 D5013T
015241 T20
021659 5210VS 12 T050R76 50 247 76 105 120,2 T50
3 a. 13
015266 D5013T 015241
T20 b.
1 015266 D5013T
015241 T20
5210 VS 12 Technical Advice
Milling Cutter Order Example:
5210VS12-080R68
Milling Insert Order Example:
SOMT12M612SN-B PFZ SOMT15M612SN-B PFZ
For complete cutting conditions refer to page:
288
Feed correcting for profiling
Engagement a
e
diam Coef
ficient The chart below shows the multiplication factor for the feed rate based
on the percentage of radial engagement of the cutter diameter.
Example:
5210VS12-100R77 using a 10,0mm radial engagement a
e
= 10 of the cutter diameter. At 10, your coefficient is 1.6 see chart; therefore you must multiply
your feed rate by 1.6 for correcting the feed for profiling.
Shell Mill Fixation
I
1
D H
d
1
DIN 69871 Shank
a b
I
3
L
I
2
I
1
D
DIN 2080 Shank
L
I
2
I
1
D I
3
154
Cutting Tool Systems
®
5210 VS 12 Integral DIN 69871 – 50 Taper
5210 VS 12 Integral ISO 50 Taper
Both inserts are required for each cutter.
Inserts
for 5210 VS 12
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
SOMT 12_
SOMT 15_
d
l r
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017329 SOMT 12 M612SN-B MP91M a.
12,7 12,7
6,0 1,2
0,15 017733 SOMT 12 M612SN-B
GH1 a.
12,7 12,7
6,0 1,2
0,15 017734 SOMT 12 M612SN-B
PFZ a.
12,7 12,7
6,0 1,2
0,15 017732 SOMT 12 M612SN-B
SF30 a.
12,7 12,7
6,0 1,2
0,15 027899 SOMT 12 M612SN-B
SP6564 a.
12,7 12,7
6,0 1,2
0,15 015191 SOMT 12 M612SN-B
X44 a.
12,7 12,7
6,0 1,2
0,15 015190 SOMT 12 M612SN-B
X500 a.
12,7 12,7
6,0 1,2
0,15 017330 SOMT 15 M612SN-B
MP91M b. 15,88 15,88
6,0 1,2
0,15 017737 SOMT 15 M612SN-B
GH1
b. 15,88 15,88
6,0 1,2
0,15 017738 SOMT 15 M612SN-B
PFZ
b. 15,88 15,88
6,0 1,2
0,15 017736 SOMT 15 M612SN-B
SF30
b. 15,88 15,88
6,0 1,2
0,15 027900 SOMT 15 M612SN-B
SP6564 b. 15,88 15,88
6,0 1,2
0,15 015193 SOMT 15 M612SN-B
X44
b. 15,88 15,88
6,0 1,2
0,15 015192 SOMT 15 M612SN-B
X500
b. 15,88 15,88
6,0 1,2
0,15
hm = average chip thickness
Roughing ø 50 Roughing ø 80
Roughing ø 100
Speed FeedRev.
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
h
m
mm
ap
mm
Vc
mmin
h
m
mm
ap
mm
Vc
mmin
h
m
mm
ap
mm
180 - 220 0,30 - 0,50
See l
1
180 - 220 0,50 - 0,90
See l
1
180 - 220 0,50 - 0,90
See l
1
70 - 110 0,25 - 0,45
See l
1
70 - 110 0,40 - 0,70
See l
1
70 - 110 0,40 - 0,70
See l
1
- -
- -
- -
- -
- -
- -
- -
- -
- -
140 - 280 0,25 - 0,45
See l
1
140 - 280 0,40 - 0,70
See l
1
140 - 280 0,40 - 0,70
See l
1
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
-
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
Recommended Cutting Conditions
155
Cutting Tool Systems
®
5315 VA 12
Long Edge Milling Cutter
Dimensions mm Spares
a
p
max. a
p
max.
No. of No. of EDP
Part Number
D LH
Profiling Slotting
l
2
d
1
teeth inserts EDP EDP
029106 5315VA12WA025R23 25 96
23 15
40 25
2 4
027860 F3007T
022157 T8
029107 5315VA12WA025R35 25 106
35 7
50 25
2 6
027860 F3007T
022157 T8
029108 5315VA12WA032R35 32 110
35 20
50 32
3 9
027860 F3007T
022157 T8
029109 5315VA12WA040R45 40 130
45 20
60 40
3 12
027860 F3007T
022157 T8
5315 VA 12 Weldon Shank
029110 5315VA12-A040R34 40 50
34 20
- 16
3 9
027860 F3007T
022157 T8
Please note that a maximum of 0,8mm insert radius is allowed on the 5315VA12 range of cutters. Larger radii inserts can be used on the leading edge if the body is modified.
5315 VA 12 Shell Mill Fixation
5315 VA 12 Technical Advice
Milling Cutter Order Example:
5315VA12WA025R35
Milling Insert Order Example:
ADHT12T3PDER-46 X500
For complete cutting conditions refer to page:
288
Feed correcting for profiling
Engagement a
e
diam Coef
ficient The chart below shows the multiplication factor for the feed rate based
on the percentage of radial engagement of the cutter diameter.
Example:
5315VA12WA040R45 using a 4,0mm radial engagement a
e
= 10 of the cutter diameter. At 10, your coefficient is 1.6 see chart; therefore you must multiply
your feed rate by 1.6 for correcting the feed for profiling.
Weldon Shank
Shell Mill Fixation
a
p
H
D d
1
156
Cutting Tool Systems
®
Inserts
for 5315 VA 12
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
Please note that for the 5315 range, only a maximum 0,8mm radius is allowed.
ADKT 12_ -45
ADGT 12_ -721
ADHT 12_ -46
d l
r 85°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
027914 ADKT12T3PDER-45 SP6564
7,87 12,70 3,76 Facet
0,05 027913 ADKT12T3PDER-45
X500 7,87 12,70 3,76
Facet 0,05
027915 ADKT12T3PDER-45 MP91M
7,87 12,70 3,76 Facet
0,05 027916 ADKT12T3PDER-45
SC3025 7,87 12,70 3,76
Facet 0,05
029326 ADHT12T3PDER-46 SP6564
8,00 12,90 3,76 Facet
0,05 029327 ADHT12T3PDER-46
X500 8,00 12,90 3,76
Facet 0,05
029328 ADHT12T308R-46 SP6564
8,00 12,90 3,76 0,8
0,05 029309 ADHT12T308R-46
X500 8,00 12,90 3,76
0,8 0,05
029098 ADGT12T3PDFR-721 GH1
7,96 12,90 3,76 Facet
0,05
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
120 - 305 0,06 - 0,12
- -
- -
- -
- 75 - 175
0,06 - 0,10 -
- -
- -
- -
115 - 160 0,06 - 0,10
- -
- -
- -
- 95 - 150
0,06 - 0,10 -
- -
- -
- -
115 - 400 0,06 - 0,13
- -
- -
- -
- 200 - 800
0,04 - 0,20 -
- -
- -
- -
25 - 40 0,04 - 0,10
- -
- -
- -
- -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
NOTE: For material families [M] stainless steel and PH stainless and [S] high temperature alloys
the -46 insert geometry is only profile these materials, not slotting. For D.O.C. please refer to a
p
max on page 156.
AD_12 Recommended Cutting Conditions
157
Cutting Tool Systems
®
5315 VA 16
Long Edge Cutter
158
Cutting Tool Systems
®
Dimensions mm Spares
No. of No. of
EDP
Part Number D LH
a
p
max.
l
2
l
3
d
1
teeth Inserts EDP EDP
025670 5315VA 16 -A050Z3R31 50 55 31
- -
27 3
6 015262 D4010T
015240 T15
025671 5315VA 16 -A050Z4R31 50 55 31
- -
27 4
8 015262 D4010T
015240 T15
025674 5315VA 16 -A063Z4R31 63 55 31
- -
27 4
8 015262 D4010T
015240 T15
025675 5315VA 16 -A063Z5R31 63 55 31
- -
27 5
10 015262 D4010T
015240 T15
025678 5315VA 16 -A080Z4R31 80 55 31
- -
32 4
8 015262 D4010T
015240 T15
025679 5315VA 16 -A080Z5R31 80 55 31
- -
32 5
10 015262 D4010T
015240 T15
5315 VA 16 Shell Mill Fixation
025668 5315VA 16 BA50050R61
50 225,8 61 124 75 -
3 12
015262 D4010T
015240 T15
025672 5315VA 16 BA50063R61
63 225,8 61 124 75 -
3 12
015262 D4010T
015240 T15
025676 5315VA 16 BA50080R91
80 259,8 91 158 115 -
4 24
015262 D4010T
015240 T15
025669 5315VA 16 GA50050R61
50 206,7 61 105 75 -
3 12
015262 D4010T
015240 T15
025673 5315VA 16 GA50063R61
63 206,7 61 105 75 -
3 12
015262 D4010T
015240 T15
025677 5315VA 16 GA50080R91
80 240,7 91 138 115 -
4 24
015262 D4010T
015240 T15
5315 VA 16 BT Fixation
5315 VA 16 DIN 69871 Fixation
Feed correcting for profiling
Engagement a
e
diam Coef
ficient The chart below shows the multiplication factor for the feed rate based on the percentage of radial
engagement of the cutter diameter.
Example:
5315VA16A050Z4R31 using a 5,0mm radial engagement a
e
= 10 of the cutter diameter. At 10, your coefficient is 1.6 see chart; therefore you must multiply your feed rate by 1.6 for correcting
the feed for profiling.
Roughing Semi-Finishing
Finishing
Speed FeedFlute
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
180 - 220 0,20 - 0,38 See
l
1
- -
- -
- -
70 - 110 0,15 - 0,30
See
l
1
- -
- -
- -
120 - 140 0,12 - 0,25 See
l
1
- -
- -
- -
55 - 70 0,10 - 0,18
See
l
1
- -
- -
- -
140 - 280 0,15 - 0,30 See
l
1
- -
- -
- -
275 - 450 0,05 - 0,12 See
l
1
- -
- -
- -
25 - 40 0,10 - 0,18
See
l
1
- -
- -
- -
50 - 85 0,05 - 0,10
See
l
1
- -
- -
- -
Unalloyed Steels
Alloyed Steels
Stainless Steels
PH Stainless Cast Irons
Aluminium Alloys
High Temp. Alloys
Hard Steels 52-56 HRC
AP_16 Recommended Cutting Conditions
Shell Mill Fixation
a
p
H
D d
1
DIN 69871 Fixation
D a
p
I
3
I
2
L
BT Fixation
a
p
Inserts
for 5315 VA 16
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
159
Cutting Tool Systems
®
APET 16_ -42
APEX 16_ -701
APFW 16_
APHT 16_ -42
APHT 16_
APKT_16 -2C
APMT_16 -2C
Note: For this style of cutter, 2,5 mm corner rad max.
APKT 16_ -43
APKT 16_ -45
d l
r 85°
s
APHT 16_ -46
017291 APFW 16 04PDER
MP91M 9,52
16,66 4,76
Facet 0,04
017627 APFW 16 04PDTR
X44 9,52
16,66 4,76
Facet 0,1
017628 APFW 16 04PDTR
GH1 9,52
16,66 4,76
Facet 0,1
018030 APFW 16 04PDTR
CN35 9,52
16,66 4,76
Facet 0,1
027883 APFW 16 04PDTR
SC3025 9,52
16,66 4,76
Facet 0,1
017626 APFW 16 04PDTR
SF30 9,52
16,66 4,76
Facet 0,1
017629 APFW 16 04PDTR
SFZ 9,52
16,66 4,76
Facet 0,1
017633 APHT 16 04PDER
SFZ 9,52
16,66 4,76
Facet 0,05
015154
APHT 16 04PDFR GH1
9,52 16,66
4,76 Facet
0,02 017293
APHT 16 04PDTR-42 MP91M
9,52 16,66
4,76 Facet
0,1 017634
APHT 16 04PDTR-42 PFZ
9,52 16,66
4,76 Facet
0,1 015155
APHT 16 04PDTR-42 X500
9,52 16,66
4,76 Facet
0,1 027718
APHT 16 04PDTR-42 SP6564
9,52 16,66
4,76 Facet
0,1 027863
APHT 16 0408ER-46 SP6564
9,52 16,66
4,76 0,8
0,1 027869
APHT 16 0408ER-46 X500
9,52 16,66
4,76 0,8
0,1 027864
APHT 16 0416ER-46 SP6564
9,52 16,66
4,76 1,6
0,1 027870
APHT 16 0416ER-46 X500
9,52 16,66
4,76 1,6
0,1 027865
APHT 16 0424ER-46 SP6564
9,52 16,66
4,76 2,4
0,1 027871
APHT 16 0424ER-46 X500
9,52 16,66
4,76 2,4
0,1
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017621 APEX 16 04PDER-701
PFZ 9,52
16,66 4,76
Facet 0,02
017623
APEX 16 04PDFR-701 SFZ
9,52 16,66
4,76 Facet
0,02 014066
APEX 16 04PDFR-701 GH1
9,52 16,66
4,76 Facet
0,02
017294
APKT 16 04PDER-43 MP91M
9,52 16,66
4,76 Facet
0,08 014067
APKT 16 04PDER-43 PFZ
9,52 16,66
4,76 Facet
0,08 015156
APKT 16 04PDER-43 X500
9,52 16,66
4,76 Facet
0,08 027887
APKT 16 04PDER-43 SC3025
9,52 16,66
4,76 Facet
0,08 027720
APKT 16 04PDER-43 SP6564
9,52 16,66
4,76 Facet
0,08 023115
APKT 16 04PDER-45 X500
9,52 16,66
4,76 Facet
0,06 023114
APKT 16 04PDER-45 MP91M
9,52 16,66
4,76 Facet
0,06 027721
APKT 16 04PDER-45 SP6564
9,52 16,66
4,76 Facet
0,06 023102
APET 16 0402TR-42 PFZ
9,52 16,66
4,76 0,2
0,1 023103
APET 16 0408TR-42 PFZ
9,52 16,66
4,76 0,8
0,1 023104
APET 16 0410TR-42 PFZ
9,52 16,66
4,76 1,0
0,1 023105
APET 16 0415TR-42 PFZ
9,52 16,66
4,76 1,5
0,1 023106
APET 16 0420TR-42 PFZ
9,52 16,66
4,76 2,0
0,1 017618
APET 16 0425TR-42 MP91M
9,52 16,66
4,76 2,5
0,1 017619
APET 16 0425TR-42 X500
9,52 16,66
4,76 2,5
0,1 011488
APKT 16 0408E-2C MP91M
9,52 16,66
4,76 0,8
0,10 010796
APKT 16 0408E-2C PFZ
9,52 16,66
4,76 0,8
0,10 012468
APKT 16 0408E-2C SF30
9,52 16,66
4,76 0,8
0,10 017228
APMT 16 0412E-2C MP91M
9,52 16,66
4,76 1,2
0,1 013944
APMT 16 0416E-2C MP91M
9,52 16,66
4,76 1,6
0,1 013945
APMT 16 0424E-2C MP91M
9,52 16,66
4,76 2,4
0,1
5315 VA 16 Technical Advice
Milling Cutter Order Example:
5315VA16-A063Z5R31
Milling Insert Order Example:
APFW1604PDER MP91M
For complete cutting conditions refer to page:
288
Contour Milling Cutters
Finishing Semi-Finishing Roughing
160
These versatile tools are used for face milling, radius end milling, slotting, pocketing, contour milling and hole milling.
All Stellram Contour Milling Cutters feature P-20 tool steel bodies. Through-tool coolant allows better chip evacuation,
higher feed rates. They can be used in roughing and finishing operations.
Cutting Tool Systems
®
Applications–Contour Milling Cutters
161
Face Milling
Contour Milling
Contour Milling
Slotting Slotting
RadiusEnd Milling
Pocketing
Stellram offers a choice for ball-nose milling operations:
5500 V cutters are for profiling and
finishing operations. A centrally located screw and vee-shaped
insert base provide an accurate position in the tool body.
7700 VR
cutters are ideal for high-strength materials. The new
7710VR
cutters 12mm insert size have a patented design
preventing the insert from rotating in the pocket during heavy feed
operations and unstable conditions. The unique pocket
design ensures a precise number of indexes per insert.
7702 VRD cutters are for
roughing and finishing in mould applications. Its negative axial
rake reduces vibration.
7712VRD cutters 12mm and
16mm insert sizes have a patented design preventing the insert from
rotating in the pocket during heavy feed operations and unstable
conditions. The unique pocket design ensures a precise
number of indexes per insert.
5500 V
7700 VR
7702 VRD
7712 VRD 7710 VR
Cutting Tool Systems
®
5500 V 08
Contour Milling Cutter
5500 V 08 Technical Advice
Milling Cutter Order Example:
5500V08CR
Milling Insert Order Example:
RG08S SP1064
For complete cutting conditions refer to page:
288
Dimensions mm Spares
No. of
EDP
Part Number D
L l
2
d
1
a
p
Inserts EDP
EDP
021666 5500V 08 CR 8
160 20
12 4
1 022149
55.671 018487
T6
5500 V 08 Cylindrical Shank
Dimensions mm Spares
No. of
EDP
Part Number D
L M
d
1
a
p
Inserts EDP
EDP
029128 5500V 08 SR25
8 25
M8 8.5
4 1
022149 55.671
018487 T6
5500 V 08 Modular Head
Shanks for the Modular Heads see pages 228 - 229.
Working Diameter:
where: D
w
= Working Diameter
r = Cutter radius
a
p
= Axial Depth of Cut D
w
= 2 x r
2
- r -a
p 2
ap
Dw r
Ramp Milling Method
Torque Limits .31 Nm
a
z
a
p
ramp angle
Cutter Diameter
8,00 mm
Ramp
a
z
mm a
p
mm
Angle
3,0 3,9
15º 2,0
3,5 30º
1,2 2,8
45º 0,5
2,0 60º
0,14 1,1
75º 0,1
0,4 85º
Ramp-up Data
L
l
2
d
1
D
Cylindrical Shank
Modular Head
L
Depth of cut a
p
a
p
162
Cutting Tool Systems
®
Inserts
for 5500 V 08
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
d s
RG 08S_
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
027794 RG 08S SP1064
8,0 -
1,75 4,0
0,02
RG Insert Orientation Countersink
Counterbore Insert Bottom
Insert through hole has a countersink on one side and a counterbore on the other side.
Assemble as shown to create proper pull back against the cutter pocket.
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
- -
- -
- -
180 - 360 0,10
1,0 -
- -
- -
- 110 - 240
0,10 1,0
- -
- -
- -
140 - 240 0,10
1,0 -
- -
- -
- 120 - 190
0,08 1,0
- -
- -
- -
100 - 160 0,08
1,0 -
- -
- -
- 400 - 1000
0,10 1,0
- -
- -
- -
45 - 60 0,08
1,0 -
- -
- -
- 50 - 100
0,05 0,5
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RG_08 Recommended Cutting Conditions
163
Cutting Tool Systems
®
5500 V 10
Contour Milling Cutter
Dimensions mm Spares
No. of
EDP
Part Number D
L l
2
d
1
a
p
Inserts EDP
EDP
021667 5500V 10 CR 10
160 25
12 5
1 015250
55.672 018488
T7
5500 V 10 Cylindrical Shank
Shanks for the Modular Heads see pages 228 - 229.
Dimensions mm Spares
No. of
EDP
Part Number D
L M
d
1
a
p
Inserts EDP
EDP
029129 5500V 10 SR25 10
25 M8
8.5 5
1 015250
55.672 018488
T7
5500 V 10 Modular Head
5500 V 10 Technical Advice
Milling Cutter Order Example:
5500V10CR
Milling Insert Order Example:
RG10S SP1064
For complete cutting conditions refer to page: 288 Working Diameter:
where: D
w
= Working Diameter
r = Cutter radius
a
p
= Axial Depth of Cut D
w
= 2 x r
2
- r -a
p 2
ap
Dw r
Ramp Milling Method
Torque Limits .65 Nm
a
z
a
p
ramp angle
Cutter Diameter
10,00 mm
Ramp
a
z
mm a
p
mm
Angle
3,7 4,8
15º 2,5
4,4 30º
1,5 3,6
45º 0,7
2,6 60º
0,17 1,4
75º 0,1
0,5 85º
Ramp-up Data
L
l
2
d
1
D
Cylindrical Shank
Modular Head
L
Depth of cut a
p
a
p
164
Cutting Tool Systems
®
Inserts
for 5500 V 10
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
d s
RG 10S_
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
027795 RG 10S SP1064
10,0 -
2,0 5,0
0,02
Insert interchangeability allows metric inserts to be used in inch cutters and vice-versa.
RG Insert Orientation Countersink
Counterbore Insert Bottom
Insert through hole has a countersink on one side and a counterbore on the other side.
Assemble as shown to create proper pull back against the cutter pocket.
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x
Metric Inch
Diameter Insert Number
Diameter Insert Number
10 mm RG 10S
.375 in. RG .375S
Insert Interchangeability
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
- -
- -
- -
180 - 360 0,10
1,0 -
- -
- -
- 110 - 240
0,10 1,0
- -
- -
- -
140 - 240 0,10
1,0 -
- -
- -
- 120 - 190
0,08 1,0
- -
- -
- -
100 - 160 0,08
1,0 -
- -
- -
- 400 - 1000
0,10 1,0
- -
- -
- -
45 - 60 0,08
1,0 -
- -
- -
- 50 - 100
0,05 0,5
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RG_10 Recommended Cutting Conditions
165
Cutting Tool Systems
®
5500 V 12
Contour Milling Cutter
Shanks for the Modular Heads see pages 228 - 229.
Dimensions mm Spares
No. of
EDP
Part Number D
L l
2
l
3
d
1
MT a
p
Inserts EDP EDP
021668 5500V 12 CR 12 180 30
- 12
- 6
1 015251
55.674 013215
T10
5500 V 12 Cylindrical Shank
021669 5500V 12 MR 12 124 55
60 -
MT2 6
1 015251
55.674 013215
T10
5500 V 12 Morse Taper Shank
Dimensions mm Spares
No. of
EDP
Part Number D
L M
d
1
a
p
Inserts EDP
EDP
029130 5500V 12 SR35 12
35 M8
8,5 6
1 015251
55.674 03215
T10
5500 V 12 Modular Head
5500 V 12 Technical Advice
Milling Cutter Order Example:
5500V12CR
Milling Insert Order Example:
RG12S SP1064
For complete cutting conditions refer to page: 288 Working Diameter:
where: D
w
= Working Diameter
r = Cutter radius
a
p
= Axial Depth of Cut D
w
= 2 x r
2
- r -a
p 2
ap
Dw r
Ramp Milling Method
Torque Limits 1.75 Nm
a
z
a
p
ramp angle
Cutter Diameter
12,00 mm
Ramp
a
z
mm a
p
mm
Angle
4,5 5,8
15º 3,0
5,2 30º
1,8 4,2
45º 0,8
3,0 60º
0,2 1,4
75º 0,1
0,6 85º
Ramp-up Data
L
l
2
d
1
D
Cylindrical Shank
Morse Taper Shank
L
l
2
D l
3
Modular Head
Depth of cut a
p
a
p
166
Cutting Tool Systems
®
Inserts
for 5500 V 12
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
d s
RG 12S_
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
027796 RG 12S SP1064
12,0 -
2,5 6,0
0,02
RG Insert Orientation Countersink
Counterbore Insert Bottom
Insert through hole has a countersink on one side and a counterbore on the other side.
Assemble as shown to create proper pull back against the cutter pocket.
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x Insert interchangeability allows metric inserts to be used in inch cutters
and vice-versa.
Metric Inch
Diameter Insert Number
Diameter Insert Number
12 mm RG 12S
.500 in. RG .500S
Insert Interchangeability
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
- -
- -
- -
180 - 360 0,10 - 0,15
1,0 -
- -
- -
- 110 - 240
0,10 - 0,15 1,0
- -
- -
- -
140 - 240 0,10 - 0,15
1,0 -
- -
- -
- 120 - 190
0,08 - 0,12 1,0
- -
- -
- -
100 - 160 0,08 - 0,12
1,0 -
- -
- -
- 400 - 1000
0,10 - 0,15 1,0
- -
- -
- -
45 - 60 0,08 - 0,12
1,0 -
- -
- -
- 50 - 100
0,03 - 0,06 0,5
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RG_12 Recommended Cutting Conditions
167
Cutting Tool Systems
®
5500 V 16
Contour Milling Cutter
Shanks for the Modular Heads see pages 228 - 229.
Dimensions mm Spares
No. of
EDP
Part Number D
L l
2
l
3
d
1
MT a
p
Inserts EDP EDP
021670 5500V 16 CR 16 200 40
- 16
- 8
1 022150
55.675 015240
T15
5500 V 16 Cylindrical Shank
021671 5500V 16 MR 16 139 70
75 -
MT2 8
1 022150
55.675 015240
T15
5500 V 16 Morse Taper Shank
Dimensions mm Spares
No. of
EDP
Part Number D
L M
d
1
a
p
Inserts EDP
EDP
029131 5500V 16 SR35 16
35 M8
8,5 8
1 022150
55.675 015240
T15
5500 V 16 Modular Head
5500 V 16 Technical Advice
Milling Cutter Order Example:
5500V16CR
Milling Insert Order Example:
RG16S SP1064
For complete cutting conditions refer to page: 288 Working Diameter:
where: D
w
= Working Diameter
r = Cutter radius
a
p
= Axial Depth of Cut D
w
= 2 x r
2
- r -a
p 2
ap
Dw r
Ramp Milling Method
Torque Limits 2.6 Nm
a
z
a
p
ramp angle
Cutter Diameter
12,00 mm
Ramp
a
z
mm a
p
mm
Angle
6,0 7,7
15º 4,0
6,9 30º
2,4 5,6
45º 1,1
4,0 60º
0,3 2,0
75º 0,1
0,7 85º
Ramp-up Data
L
l
2
d
1
D
Cylindrical Shank
Morse Taper Shank
L
l
2
D l
3
Modular Head
Depth of cut a
p
a
p
168
Cutting Tool Systems
®
Inserts
for 5500 V 16
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
d s
RG 16S_
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
027797 RG 16S SP1064
16,0 -
3,0 8,0
0,02
RG Insert Orientation Countersink
Counterbore Insert Bottom
Insert through hole has a countersink on one side and a counterbore on the other side.
Assemble as shown to create proper pull back against the cutter pocket.
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x Insert interchangeability allows metric inserts to be used in inch cutters
and vice-versa.
Metric Inch
Diameter Insert Number
Diameter Insert Number
16 mm RG 16S
.625 in. RG .625S
Insert Interchangeability
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
- -
- -
- -
180 - 360 0,10 - 0,15
1,0 -
- -
- -
- 110 - 240
0,10 - 0,15 1,0
- -
- -
- -
140 - 240 0,10 - 0,15
1,0 -
- -
- -
- 120 - 190
0,08 - 0,12 1,0
- -
- -
- -
100 - 160 0,08 - 0,12
1,0 -
- -
- -
- 400 - 1000
0,10 - 0,15 1,0
- -
- -
- -
45 - 60 0,08 - 0,12
1,0 -
- -
- -
- 50 - 100
0,03 - 0,06 0,5
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RG_16 Recommended Cutting Conditions
169
Cutting Tool Systems
®
5500 V 20
Contour Milling Cutter
Shanks for the Modular Heads see pages 228 - 229.
Dimensions mm Spares
No. of
EDP
Part Number D
L l
2
l
3
d
1
MT a
p
Inserts EDP EDP
021672 5500V 20 CR 20 200 50
- 20
- 10
1 015252
55.676 015241
T20
5500 V 20 Cylindrical Shank
021673 5500V 20 MR 20 154 85
90 -
MT2 10
1 015252
55.676 015241
T20
5500 V 20 Morse Taper Shank
Dimensions mm Spares
No. of
EDP
Part Number D
L M
d
1
a
p
Inserts EDP
EDP
029132 5500V 20 SR35 25
35 M10 10,5 10
1 015252
55.676 015241
T20
5500 V 20 Modular Head
5500 V 20 Technical Advice
Milling Cutter Order Example:
5500V20CR
Milling Insert Order Example:
RG20S SP1064
For complete cutting conditions refer to page: 288 Working Diameter:
where: D
w
= Working Diameter
r = Cutter radius
a
p
= Axial Depth of Cut D
w
= 2 x r
2
- r -a
p 2
ap
Dw r
Ramp Milling Method
Torque Limits 5.1 Nm
a
z
a
p
ramp angle
Cutter Diameter
20,00 mm
Ramp
a
z
mm a
p
mm
Angle
7,4 9,6
15º 5,0
8,6 30º
3,0 7,1
45º 1,3
5,0 60º
0,35 2,9
75º 0,1
0,9 85º
Ramp-up Data
L
l
2
d
1
D
Cylindrical Shank
Morse Taper Shank
L
l
2
D l
3
Modular Head
Depth of cut a
p
a
p
170
Cutting Tool Systems
®
Inserts
for 5500 V 20
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
d s
RG 20S_
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
027798 RG 20S SP1064
20,0 -
3,5 10,0
0,02
RG Insert Orientation Countersink
Counterbore Insert Bottom
Insert thru hole has a countersink on one side and a counterbore on the other side. Assemble
as shown to create proper pull back against the cutter pocket.
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x Insert interchangeability allows metric inserts to be used in inch cutters
and vice-versa.
Metric Inch
Diameter Insert Number
Diameter Insert Number
20 mm RG 20S
.75 in. RG .750S
Insert Interchangeability
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
- -
- -
- -
180 - 360 0,1 - 0,25
1,5 -
- -
- -
- 110 - 240
0,1 - 0,25 1,5
- -
- -
- -
140 - 240 0,1 - 0,2
1,5 -
- -
- -
- 120 - 190
0,1 - 0,2 1,5
- -
- -
- -
100 - 160 0,1 - 0,2
1,5 -
- -
- -
- 400 - 1000
0,1 - 0,25 1,5
- -
- -
- -
45 - 60 0,1 - 0,2
1,5 -
- -
- -
- 50 - 100
0,03 - 0,06 0,5
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RG_20 Recommended Cutting Conditions
171
Cutting Tool Systems
®
5500 V 25
Contour Milling Cutter
Shanks for the Modular Heads see pages 228 - 229.
Dimensions mm Spares
No. of
EDP
Part Number D
L l
2
l
3
d
1
MT a
p
Inserts EDP EDP
021674 5500V 25 CR 25 200 50
- 25
- 12,5
1 015253
55.677 015241
T20
5500 V 25 Cylindrical Shank
Dimensions mm Spares
No. of
EDP
Part Number D
L M
d
1
a
p
Inserts EDP
EDP
029133 5500V 25 SR43
25 43 M12 12,5 12,5
1 015253
55.677 015241
T20
5500 V 25 Modular Head
5500 V 25 Technical Advice
Milling Cutter Order Example:
5500V25CR
Milling Insert Order Example:
RG25S SP1064
For complete cutting conditions refer to page: 288 Working Diameter:
where: D
w
= Working Diameter
r = Cutter radius
a
p
= Axial Depth of Cut D
w
= 2 x r
2
- r -a
p 2
ap
Dw r
Ramp Milling Method
Torque Limits 5.1 Nm
a
z
a
p
ramp angle
Cutter Diameter
25,00 mm
Ramp
a
z
mm a
p
mm
Angle
9,3 12,1
15º 6,3
10,8 30º
3,7 8,8
45º 1,7
6,25 60º
0,4 3,2
75º 0,1
1,1 85º
Ramp-up Data
L
l
2
d
1
D
Cylindrical Shank
Depth of cut a
p
a
p
Modular Head
L
172
Cutting Tool Systems
®
Inserts
for 5500 V 25
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
d s
RG 25S_
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
027799 RG 25S SP1064
25,0 -
4,0 12,5
0,02
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x RG Insert Orientation
Countersink
Counterbore Insert Bottom
Insert thru hole has a countersink on one side and a counterbore on the other side. Assemble
as shown to create proper pull back against the cutter pocket.
Insert interchangeability allows metric inserts to be used in inch cutters and vice-versa.
Metric Inch
Diameter Insert Number
Diameter Insert Number
25 mm RG 25S
1.000 in. RG 1.00S
Insert Interchangeability
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
- -
- -
- -
180 - 360 0,1 - 0,3
1,5 -
- -
- -
- 110 - 240
0,1 - 0,3 1,5
- -
- -
- -
140 - 240 0,1 - 0,2
1,5 -
- -
- -
- 120 - 190
0,1 - 0,2 1,5
- -
- -
- -
100 - 160 0,1 - 0,2
1,5 -
- -
- -
- 400 - 1000
0,1 - 0,3 1,5
- -
- -
- -
45 - 60 0,1 - 0,2
1,5 -
- -
- -
- 50 - 100
0,03 - 0,06 0,5
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RG_25 Recommended Cutting Conditions
173
Cutting Tool Systems
®
5505 VX 20
Roughing ball nose
Dimensions mm l
1
Insert EDP
Part Number
D L
a
p max.
l
2
l
3
d
1
Z Style
029539 5505VX20W020R50
20 106
20 34
50 25
2 XPNT20
5505 VX 20 Weldon Shank
Dimensions mm l
1
Morse Insert
EDP
Part Number
D L
a
p max.
l
2
l
3
Taper Z
Style
029548 5505VX20M020R70 20
156 20
50 70
MT3 2
XPNT20
5505 VX 20 Morse Taper Shank
Cutter Spares for retaining
Spares for axial Diameter
insert through hole retaining screw
mm
Cutter body style EDP
Screw
EDP
Driver
EDP
Screw
EDP
Driver
20.0 5505VX20-------
015063 F3008T 022157 T8
015063 F3008T 022157 T8
5505 VX 20 Spares Information
5505 VX 20 Technical Advice
Milling Cutter Order Example: 5505VX20W020R50 Milling Insert Order Example: XPNT2020T306 R-C X400
ap
Dw
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x
Working Diameter:
D
w
= 2 x r
2
- r -a
p 2
where: D
w
= Working Diameter
r = Cutter radius
a
p
= Axial Depth of Cut
Weldon Shank
Depth of Cut a
p
ap
Morse Taper
174
Cutting Tool Systems
®
MT
Inserts
for 5505 VX 20
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
XPNT
Application Material Dimensions mm
Roughing
s s cutting
EDP Part Number Grade
d l
plateau edge
r
029559 XPNT2020T306.R-C SC3025 9,00
20,85 4,26
3,97 10,0
029560 XPNT2020T306.R-C X400
9,00 20,85
4,26 3,97
10,0
Roughing
ø
20mm
Semi-Finishing Finishing
Material
Vc
mmin
h
m
mm
a
p
max.
mm
Vc
mmin
h
m
mm
a
p
max.
mm
Vc
mmin
h
m
mm
a
p
max.
mm
120 - 235 0,10 - 0,17
See l
1
- -
- -
- -
70 - 150 0,10 - 0,15
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
120 - 395 0,10 - 0,17
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
35 - 100 0,10 - 0,12
See l
1
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
XP_20 Recommended Cutting Conditions
175
Cutting Tool Systems
®
hm = average chip thickness
5505 VX 25
Roughing ball nose
Dimensions mm l
1
Insert EDP
Part Number
D L
a
p max.
l
2
l
3
d
1
Z Style
029540 5505VX25W025R60
25 116
25 -
60 25
2 XPNT25
029541 5505VX25W025R90 25
150 25
70 90
32 2
XPNT25
5505 VX 25 Weldon Shank
Dimensions mm l
1
Morse Insert
EDP
Part Number
D L
a
p max.
l
2
l
3
Taper Z
Style
029549 5505VX25M025R80
25 161
25 -
80 MT3
2 XPNT25
029550 5505VX25M025R100 25
181 25
- 100
MT3 2
XPNT25
5505 VX 25 Morse Taper Shank
Cutter Spares for retaining
Spares for axial Diameter
insert through hole retaining screw
mm
Cutter body style
EDP
Screw
EDP
Driver
EDP
Screw
EDP
Driver
25.0 5505VX25-------
015262 D4010T 015240 T15
022056 F3507T 015240 T15
5505 VX 25 Spares Information
5505 VX 25 Technical Advice
Milling Cutter Order Example: 5505VX25W025R60 Milling Insert Order Example: XPNT25250408.R-C X400
ap
Dw
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x
Working Diameter:
D
w
= 2 x r
2
- r -a
p 2
where: D
w
= Working Diameter
r = Cutter radius
a
p
= Axial Depth of Cut
Weldon Shank
Depth of Cut a
p
ap
Morse Taper
176
Cutting Tool Systems
®
MT
Inserts
for 5505 VX 25
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
XPNT
Application Material Dimensions mm
Roughing
s s cutting
EDP Part Number Grade
d l
plateau edge
r
029561 XPNT25250408.R-C SC3025
11,00 26,00
5,06 4,76
12,5 029562 XPNT25250408.R-C
X400 11,00
26,00 5,06
4,76 12,5
Roughing
ø
25mm
Semi-Finishing Finishing
Material
Vc
mmin
h
m
mm
a
p
max.
mm
Vc
mmin
h
m
mm
a
p
max.
mm
Vc
mmin
h
m
mm
a
p
max.
mm
120 - 235 0,10 - 0,20
See l
1
- -
- -
- -
70 - 150 0,10 - 0,18
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
120 - 395 0,10 - 0,20
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
35 - 100 0,10 - 0,15
See l
1
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
XP_25 Recommended Cutting Conditions
177
Cutting Tool Systems
®
hm = average chip thickness
5505 VX 32
Roughing ball nose
Dimensions mm l
1
Insert EDP
Part Number
D L
a
p max.
l
2
l
3
d
1
Z Style
029542 5505VX32W032R75
32 130
32 -
75 32
2 XPNT32
029543 5505VX32W032R100 32
160 32
- 100
32 2
XPNT32
5505 VX 32 Weldon Shank
Dimensions mm l
1
Morse Insert
EDP
Part Number
D L
a
p max.
l
2
l
3
Taper Z
Style
029551 5505VX32M032R90 32
192.5 32
- 90
MT4 2
XPNT32 029552 5505VX32M032R125
32 227.5
32 -
125 MT4
2 XPNT32
5505 VX 32 Morse Taper Shank
Cutter Spares for retaining
Spares for axial Diameter
insert through hole retaining screw
mm
Cutter body style
EDP
Screw
EDP
Driver
EDP
Screw
EDP
Driver
32.0 5505VX32-------
015266 D5013T 015241 T20
029639 F4007T 015241 T20
5505 VX 32 Spares Information
5505 VX 32 Technical Advice
Milling Cutter Order Example: 5505VX32W032R75 Milling Insert Order Example: XPNT32320612.R-C X400
ap
Dw
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x
Working Diameter:
D
w
= 2 x r
2
- r -a
p 2
where: D
w
= Working Diameter
r = Cutter radius
a
p
= Axial Depth of Cut
Weldon Shank
Depth of Cut a
p
ap
Morse Taper
178
Cutting Tool Systems
®
MT
Inserts
for 5505 VX 32
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
XPNT
Application Material Dimensions mm
Roughing
s s cutting
EDP Part Number Grade
d l
plateau edge
r
029563 XPNT32320612.R-C SC3025
14,10 33,40
6,60 6,35
16,0 029564 XPNT32320612.R-C
X400 14,10
33,40 6,60
6,35 16,0
Roughing
ø
32mm
Semi-Finishing Finishing
Material
Vc
mmin
h
m
mm
a
p
max.
mm
Vc
mmin
h
m
mm
a
p
max.
mm
Vc
mmin
h
m
mm
a
p
max.
mm
120 - 235 0,10 - 0,22
See l
1
- -
- -
- -
70 - 150 0,10 - 0,20
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
120 - 395 0,10 - 0,22
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
35 - 100 0,10 - 0,17
See l
1
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
XP_32 Recommended Cutting Conditions
179
Cutting Tool Systems
®
hm = average chip thickness
5505 VX 40
Roughing ball nose
Dimensions mm l
1
Insert EDP
Part Number
D L
a
p max.
l
2
l
3
d
1
Z Style
029544 5505VX40W040R100
40 170
40 -
100 40
2 XPNT40
029545 5505VX40W040R150 40
220 40
- 150
40 2
XPNT40
5505 VX 40 Weldon Shank
Dimensions mm l
1
Morse Insert
EDP
Part Number
D L
a
p max.
l
2
l
3
Taper Z
Style
029553 5505VX40M040R100
40 202.5
40 -
100 MT4
2 XPNT40
029554 5505VX40M040R150 40
252.5 40
- 150
MT4 2
XPNT40
5505 VX 40 Morse Taper Shank
Cutter Spares for retaining
Spares for axial Diameter
insert through hole retaining screw
mm
Cutter body style
EDP
Screw
EDP
Driver
EDP
Screw
EDP
Driver
40.0 5505VX40-------
029640 D6014T 015241 T20
015270 F4011T 015241 T20
5505 VX 40 Spares Information
5505 VX 40 Technical Advice
Milling Cutter Order Example: 5505VX40W040R100 Milling Insert Order Example: XPNT4040T716.R-C X400
ap
Dw
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x
Working Diameter:
D
w
= 2 x r
2
- r -a
p 2
where: D
w
= Working Diameter
r = Cutter radius
a
p
= Axial Depth of Cut
Weldon Shank
Depth of Cut a
p
ap
Morse Taper
180
Cutting Tool Systems
®
MT
Inserts
for 5505 VX 40
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
XPNT
Application Material Dimensions mm
Roughing
s s cutting
EDP Part Number Grade
d l
plateau edge
r
029567 XPNT4040T716.R-C SC3025
18,00 41,84
8,25 7,95
20,0 029568 XPNT4040T716.R-C
X400 18,00
41,84 8,25
7,95 20,0
Roughing
ø
40mm
Semi-Finishing Finishing
Material
Vc
mmin
h
m
mm
a
p
max.
mm
Vc
mmin
h
m
mm
a
p
max.
mm
Vc
mmin
h
m
mm
a
p
max.
mm
120 - 235 0,10 - 0,24
See l
1
- -
- -
- -
70 - 150 0,10 - 0,22
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
120 - 395 0,10 - 0,24
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
35 - 100 0,10 - 0,19
See l
1
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
XP_40 Recommended Cutting Conditions
181
Cutting Tool Systems
®
hm = average chip thickness
5505 VX 50
Roughing ball nose
Dimensions mm l
1
Insert EDP
Part Number
D L
a
p max.
l
2
l
3
d
1
Z Style
029546 5505VX50W050R100
50 170
50 -
100 40
2 XPNT50
029547 5505VX50W050R150 50
230 50
- 150
50 2
XPNT50
5505 VX 50 Weldon Shank
Dimensions mm l
1
Morse Insert
EDP
Part Number
D L
a
p max.
l
2
l
3
Taper Z
Style
029553 5505VX50M050R100
50 233
50 -
100 MT5
2 XPNT50
029554 5505VX50M050R150 50
283 50
- 150
MT5 2
XPNT50
5505 VX 50 Morse Taper Shank
Cutter Spares for retaining
Spares for axial Diameter
insert through hole retaining screw
mm
Cutter body style
EDP
Screw
EDP
Driver
EDP
Screw
EDP
Driver
50.0 5505VX50-------
029641 F8017S S2002050 SW5
018486 D6018S S1066165 SW4
5505 VX 50 Spares Information
5505 VX 50 Technical Advice
Milling Cutter Order Example: 5505VX50W050R100 Milling Insert Order Example: XPNT5050T716.R-C X400
ap
Dw
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x
Working Diameter:
D
w
= 2 x r
2
- r -a
p 2
where: D
w
= Working Diameter
r = Cutter radius
a
p
= Axial Depth of Cut
Weldon Shank
Depth of Cut a
p
ap
Morse Taper
182
Cutting Tool Systems
®
MT
Inserts for 5505 VX 50
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
XPNT
Application Material Dimensions mm
Roughing
s s cutting
EDP Part Number Grade
d l
plateau edge
r
029569 XPNT5050T716.R-C SC3025
22,25 52,86
8,25 7,95
25,0 029570 XPNT5050T716.R-C
X400 22,25
52,86 8,25
7,95 25,0
Roughing
ø
50mm
Semi-Finishing Finishing
Material
Vc
mmin
h
m
mm
a
p
max.
mm
Vc
mmin
h
m
mm
a
p
max.
mm
Vc
mmin
h
m
mm
a
p
max.
mm
120 - 235 0,10 - 0,27
See l
1
- -
- -
- -
70 - 150 0,10 - 0,25
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
120 - 395 0,10 - 0,27
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
- -
See l
1
- -
- -
- -
35 - 100 0,10 - 0,24
See l
1
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
XP_50 Recommended Cutting Conditions
183
Cutting Tool Systems
®
hm = average chip thickness
7700 VR 06
Contour Milling Cutter
Dimensions mm Spares
No. of
EDP Part Number
D
1
D
2
L l
2
d
1
a
p max.
teeth
EDP EDP
021727 7700VR 06 WA016R067
16 10
115 67
16 3
2 015060 F2505T
018488 T7
021728 7700VR 06 WA016R102
16 10
150 102 16
3 2
015060 F2505T 018488
T7 021729 7700VR 06 WA020R060
20 14
110 60
20 3
3 015060 F2505T
018488 T7
021730 7700VR 06 WA020R090
20 14
140 90
20 3
3 015060 F2505T
018488 T7
021731 7700VR 06 WA020R120
20 14
170 120 20
3 3
015060 F2505T 018488
T7
7700 VR 06 Weldon Shank
7700 VR 06 Technical Advice
Milling Cutter Order Example:
7700VR06WA016R067
Milling Insert Order Example:
RPEX0602M0F-701 SFZ
For complete cutting conditions refer to page: 288
ap D
2
Dw
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x
Weldon Shank
L
D
2
D
1
I
2
d
1
Depth of cut a
p
a
p
184
Cutting Tool Systems
®
where: D
w
= Working Diameter
D
2
= Diameter of cutter insert center to center
r = Insert radius
a
p
= Axial Depth of Cut
Working Diameter:
D
w
= D
2
+ 2 x r
2
- r -a
p 2
Inserts
for 7700 VR 06
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
RPEW 06_ RPEX 06_
-701
RPMT 06_ -41
d s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
024755 RPEW 06 02M0T X500
6,0 -
2,38 3,0
0,1 017686 RPEX 06 02M0F-701
GH1 6,0
- 2,38
3,0 0,02
023312 RPEX 06 02M0F-701 PFZ
6,0 -
2,38 3,0
0,02 015212 RPEX 06 02M0F-701
SFZ 6,0
- 2,38
3,0 0,02
024104 RPEX 06 02M0F-701 X44
6,0 -
2,38 3,0
0,02 023327 RPMT 06 02M0E-41
MP91M 6,0
- 2,38
3,0 0,03
015219 RPMT 06 02M0E-41 X500
6,0 -
2,38 3,0
0,03
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
180 - 220 0,12 - 0,18
1,5 - 3,0 220 - 260
0,10 - 0,14 0,5 - 1,5
220 - 300 0,08 - 0,12
0,1 - 0,5 -
- -
100 - 150 0,08 - 0,12
0,5 - 1,5 100 - 195
0,06 - 0,10 0,1 - 0,5
- -
- 140 - 180
0,06 - 0,10 0,5 - 1,5
180 - 230 0,05 - 0,08
0,1 - 0,5 -
- -
70 - 85 0,06 - 0,10
0,5 - 1,5 80 - 100
0,05 - 0,08 0,1 - 0,5
- -
- 180 - 300
0,08 - 0,12 0,5 - 1,5
200 - 350 0,06 - 0,10
0,1 - 0,5 275 - 450
0,05 - 0,08 1,5 - 3,0
400 - 750 0,04 - 0,06
0,5 - 1,5 700 - 1000
0,04 - 0,06 0,1 - 0,5
- -
- 35 - 50
0,06 - 0,10 0,5 - 1,5
45 - 60 0,05 - 0,08
0,1 - 0,5 -
- -
- -
- 50 - 100
0,03 - 0,06 0,1 - 0,5
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RP_06 Recommended Cutting Conditions
185
Cutting Tool Systems
®
Description
Diameter External Insert
Ramp linear
ramping at Axis
Diameter Diameter
angle a
p
max. length
7700VR06WA016R067 10
16 6
9.3º 3
18.32
7700VR06WA016R102 10
16 6
9.3º 3
18.32
7700VR06WA020R060 14
20 6
5.4º 3
31.74
7700VR06WA020R090 14
20 6
5.4º 3
31.74
7700VR06WA020R120 14
20 6
5.4º 3
31.74
Linear Ramping
Linear Ramping
7700 VR 08
Contour Milling Cutter
186
Cutting Tool Systems
®
Dimensions mm Spares
No. of
EDP Part Number
D
1
D
2
L l
2
d
1
a
p max.
teeth
EDP EDP
021732 7700VR 08 WA025R070-M3 25
17 126
70 25
4 3
015062 F3006T 013214
T9 021733 7700VR 08 WA025R124-M3 25
17 180 124
25 4
3 015062 F3006T
013214 T9
021734 7700VR 08 WA025R154-M3 25
17 210 154
25 4
3 015062 F3006T
013214 T9
7700 VR 08 Weldon Shank
7700 VR 08 Technical Advice
Milling Cutter Order Example:
7700VR 08 WA025R070-M3
Milling Insert Order Example:
RPEX0803M3F-701 SFZ
For complete cutting conditions refer to page: 288
ap D
2
Dw
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x
Weldon Shank
L
D
2
D
1
I
2
d
1
Depth of cut a
p
a
p
where: D
w
= Working Diameter
D
2
= Diameter of cutter insert center to center
r = Insert radius
a
p
= Axial Depth of Cut
Working Diameter:
D
w
= D
2
+ 2 x r
2
- r -a
p 2
Inserts
for 7700 VR 08
RP_08 Recommended Cutting Conditions
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
187
Cutting Tool Systems
®
RPEX 08_ RPEW 08_
RPEX 08_ -701
RPMT 08_ -41
d s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
024756 RPEW 08 03M3T PFZ
8,0 -
3,18 4,0
0,1 024757 RPEX 08 03M3E
X44 8,0
- 3,18
3,0 0,02
015214 RPEX 08 03M3E-701 PFZ
8,0 -
3,18 4,0
0,02 023315 RPEX 08 03M3F-701
GH1 8,0
- 3,18
4,0 0,02
015213 RPEX 08 03M3F-701 SFZ
8,0 -
3,18 4,0
0,02 017308 RPMT 08 03M3E-41
MP91M 8,0
- 3,18
4,0 0,02
015220 RPMT 08 03M3E-41 X500
8,0 -
3,18 4,0
0,02 027728 RPMT 08 03M3E-41
SP6564 8,0
- 3,18
4,0 0,02
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
180 - 220 0,14 - 0,24
2,0 - 4,0 220 - 260
0,12 - 0,18 0,8 - 2,0
220 - 300 0,10 - 0,16
0,1 - 0,8 70 - 110
0,12 - 0,22 2,0 - 4,0
100 - 150 0,10 - 0,16
0,8 - 2,0 100 - 195
0,08 - 0,14 0,1 - 0,8
120 - 140 0,10 - 0,15
2,0 - 4,0 140 - 180
0,08 - 0,12 0,8 - 2,0
180 - 230 0,08 - 0,10
0,1 - 0,8 -
- -
70 - 85 0,08 - 0,10
0,8 - 2,0 80 - 100
0,08 - 0,10 0,1 - 0,8
140 - 280 0,12 - 0,22
2,0 - 4,0 180 - 300
0,10 - 0,16 0,8 - 2,0
200 - 350 0,08 - 0,14
0,1 - 0,8 275 - 450
0,05 - 0,10 2,0 - 4,0
400 - 750 0,04 - 0,08
0,8 - 2,0 700 - 1000
0,04 - 0,08 0,1 - 0,8
- -
- 35 - 50
0,08 - 0,10 0,8 - 2,0
45 - 60 0,08 - 0,10
0,1 - 0,8 -
- -
- -
- 50 - 100
0,08 - 0,03 0,06 - 0,5
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
Description
Diameter External Insert
Ramp linear
ramping at Axis
Diameter Diameter
angle a
p
max. length
7700VR08WA025R070-M3 17
25 8
7.85º 4
29.01
7700VR08WA025R124-M3 17
25 8
7.85º 4
29.01
7700VR08WA025R154-M3 17
25 8
7.85º 4
29.01
Linear Ramping
Linear Ramping
7700 VR 10
Contour Milling Cutter
Dimensions mm Spares
No. of
EDP
Part Number D
1
D
2
LH l
2
l
3
d
1
a
p max.
teeth EDP EDP
021737 7700VR 10 WA032R070 32
22 130 70
- 32
5 3
015260 D4008T 015240
T15 021738 7700VR 10 WA032R140
32 22 200 140
- 32
5 3
015260 D4008T 015240
T15 021739 7700VR 10 WA032R190
32 22 250 190
- 32
5 3
015260 D4008T 015240
T15
7700 VR 10 Weldon Shank
021735 7700VR 10 M032R070 32 22 179
70 76,5 MT4 5
3 015260 D4008T 015240
T15 021736 7700VR 10 M032R140
32 22 249 140 146,5 MT4
5 3
015260 D4008T 015240 T15
7700 VR 10 Morse Taper Shank
7700 VR 10 Technical Advice
Milling Cutter Order Example:
7700VR10M032R140
Milling Insert Order Example:
RPHT10T3M0E-421 X500
For complete cutting conditions refer to page: 288
ap D
2
Dw
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x
Weldon Shank
L
D
2
D
1
I
2
d
1
Depth of cut a
p
a
p
L
D
2
D
1
I
2
I
3
Morse Taper Shank
188
Cutting Tool Systems
®
where: D
w
= Working Diameter
D
2
= Diameter of cutter insert center to center
r = Insert radius
a
p
= Axial Depth of Cut
Working Diameter:
D
w
= D
2
+ 2 x r
2
- r -a
p 2
Inserts
for 7700 VR 10
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
RPET 10_ RPEX 10_
-701 RPHT 10_
RPHT 10_ -421
RPMT 10_ -41
RPMW 10_
d s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017679 RPET 10 T3M0E SFZ
10,0 -
3,97 5,0
0,03 017678 RPET 10 T3M0E
X44 10,0
- 3,97
5,0 0,03
015215 RPEX 10 T3M0E-701 PFZ
10,0 -
3,97 5,0
0,02 017688 RPEX 10 T3M0F-701
GH1 10,0
- 3,97
5,0 0,02
023317 RPEX 10 T3M0F-701 SFZ
10,0 -
3,97 5,0
0,02 017690 RPHT 10 T3M0T
X500 10,0
- 3,97
5,0 0,075
027726 RPHT 10 T3M0T SP6564
10,0 -
3,97 5,0
0,075 015145 RPHT 10 T3M0E-421
X500 10,0
- 3,97
5,0 0,04
027725 RPHT 10 T3M0E-421 SP6564
10,0 -
3,97 5,0
0,04 023329 RPMT 10 T3M0E-41
MP91M 10,0
- 3,97
5,0 0,04
015221 RPMT 10 T3M0E-41 X500
10,0 -
3,97 5,0
0,04 027729 RPMT 10 T3M0E-41
SP6564 10,0
- 3,97
5,0 0,04
025839 RPMW 10 T3M0T X500
10,0 -
3,97 5,0
0,13
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
180 - 220 0,15 - 0,28
2,5 - 5,0 220 - 260
0,12 - 0,20 1,0 - 2,5
220 - 300 0,10 - 0,18
0,1 - 1,0 70 - 110
0,12 - 0,24 2,5 - 4,0
100 - 150 0,10 - 0,18
1,0 - 2,5 100 - 195
0,08 - 0,14 0,1 - 1,0
120 - 140 0,10 - 0,16
2,5 - 4,0 140 - 180
0,08 - 0,14 1,0 - 2,5
180 - 230 0,08 - 0,10
0,1 - 1,0 55 - 70
0,08 - 0,14 2,5 - 4,0
70 - 85 0,08 - 0,12
1,0 - 2,5 80 - 100
0,08 - 0,10 0,1 - 1,0
140 - 280 0,12 - 0,24
2,5 - 4,0 180 - 300
0,10 - 0,18 1,0 - 2,5
200 - 350 0,08 - 0,14
0,1 - 1,0 275 - 450
0,06 - 0,12 2,5 - 5,0
400 - 750 0,04 - 0,10
1,0 - 2,5 700 - 1000
0,04 - 0,08 0,1 - 1,0
25 - 40 0,08 - 0,14
2,5 - 4,0 35 - 50
0,08 - 0,12 1,0 - 2,5
45 - 60 0,08 - 0,10
0,1 - 1,0 -
- -
- -
- 50 - 100
0,08 - 0,03 0,1 - 0,5
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RP_10 Recommended Cutting Conditions
189
Cutting Tool Systems
®
Description
Diameter External Insert
Ramp linear
ramping at Axis
Diameter Diameter
angle a
p
max. length
7700VR10WA032R070 22
32 10
7.55º 5
37.72
7700VR10WA032R140 22
32 10
7.55º 5
37.72
7700VR10WA032R190 22
32 10
7.55º 5
37.72
7700VR10M032R070 22
32 10
7.55º 5
37.72
7700VR10M032R140 22
32 10
7.55º 5
37.72
Linear Ramping
Linear Ramping
7700 VR 12
Contour Milling Cutter
7700 VR 12 Technical Advice
Milling Cutter Order Example:
7700VR12-A080R
Milling Insert Order Example:
RPHT1204M0E-421-X4 X500
For complete cutting conditions refer to page: 288
ap D
2
Dw
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x
Dimensions mm Spares
No. of EDP
Part Number
D
1
D
2
LH l
2
l
3
d
1
a
p max.
teeth EDP
EDP 021740 7700VR 12 -A040R
52 40
32 - - 16
6 4
015263 D4012T 015240
T15 021741 7700VR 12 -A050R
62 50
40 - - 22
6 4
015263 D4012T 015240
T15 021742 7700VR 12 -A063R
75 63
40 - - 22
6 5
015263 D4012T 015240
T15 021743 7700VR 12 -A080R
92 80
50 - - 27
6 6
015263 D4012T 015240
T15 021744 7700VR 12 -A100R
112 100
50 - - 32
6 7
015263 D4012T 015240 T15
021745 7700VR 12 -A125R 137
125 63
- - 40 6
8 015263 D4012T 015240
T15
021746 7700VR 12 M040R110
40 28
219 110 116,5 MT4
6 4
015262 D4010T 015240
T15
7700 VR 12 Morse Taper Shank 7700 VR Shell Mill Fixation
H d
1
D
2
D
1
Shell Mill Fixation
Depth of cut a
p
a
p
Morse Taper Shank
L I
2
I
3
D
1 D
2
190
Cutting Tool Systems
®
where: D
w
= Working Diameter
D
2
= Diameter of cutter insert center to center
r = Insert radius
a
p
= Axial Depth of Cut
Working Diameter:
D
w
= D
2
+ 2 x r
2
- r -a
p 2
Inserts
for 7700 VR 12
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
RPET 12_ RPEX 12_
-701
RPHT 12_ RPHT 12_
-421
RPMT 12_ -41
RPMW 12_
d s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
029271 RPET 12 04M0E-X4 SP4036
12,0 - 4,76 6,0 0,03
029279 RPET 12 04M0E-X4 X44
12,0 - 4,76 6,0 0,03 029280 RPET 12 04M0E-X4
SFZ 12,0 - 4,76 6,0 0,03
029282 RPEX 12 04M0E-701-X4 X500
12,0 - 4,76 6,0 0,02 029283 RPEX 12 04M0F-701-X4
SFZ 12,0 - 4,76 6,0 0,02
029284 RPEX 12 04M0F-701-X4 GH1
12,0 - 4,76 6,0 0,02 029286 RPHT 12 04M0E-421-X4
X500 12,0 - 4,76 6,0 1,10
029287 RPHT 12 04M0E-421-X4 MP91M
12,0 - 4,76 6,0 1,10 029289 RPHT 12 04M0T-X4
XP500 12,0 - 4,76 6,0 0,04
029290 RPHT 12 04M0T-X4 SP6564
12,0 - 4,76 6,0 0,04 029272 RPMT 12 04M0E-41-X4
X500 12,0 - 4,76 6,0 0,05
029291 RPMT 12 04M0E-41-X4 MP91M
12,0 - 4,76 6,0 0,05 029293 RPMT 12 04M0E-41-X4
SP6564 12,0 - 4,76 6,0 0,05
029294 RPMW 12 04M0T-X4 MP91M
12,0 - 4,76 6,0 0,13 029295 RPMW 12 04M0T-X4
X500 12,0 - 4,76 6,0 0,13
029296 RPMW 12 04M0T-X4 SP6564
12,0 - 4,76 6,0 0,13
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
180 - 220 0,16 - 0,30
2,5 - 6,0 220 - 260
0,14 - 0,22 1,0 - 3,0
220 - 300 0,12 - 0,18
0,1 - 1,0 70 - 110
0,14 - 0,25 2,5 - 6,0
100 - 150 0,12 - 0,20
1,0 - 3,0 100 - 195
0,08 - 0,16 0,1 - 1,0
120 - 140 0,10 - 0,18
2,5 - 4,0 140 - 180
0,08 - 0,14 1,0 - 3,0
180 - 230 0,08 - 0,12
0,1 - 1,0 -
- -
70 - 85 0,08 - 0,12
1,0 - 3,0 80 - 100
0,08 - 0,10 0,1 - 1,0
140 - 280 0,14 - 0,25
2,5 - 6,0 180 - 300
0,12 - 0,20 1,0 - 3,0
200 - 350 0,08 - 0,16
0,1 - 1,0 275 - 450
0,06 - 0,12 2,5 - 6,0
400 - 750 0,06 - 0,10
1,0 - 3,0 700 - 1000
0,04 - 0,08 0,1 - 1,0
- -
- 35 - 50
0,08 - 0,12 1,0 - 3,0
45 - 60 0,08 - 0,10
0,1 - 1,0 -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RP_12 Recommended Cutting Conditions
191
Cutting Tool Systems
®
Description
Diameter External Insert
Ramp linear
ramping at Axis
Diameter Diameter
angle a
p
max. length
7700VR12-A040R
40 52
12 4.15º
6 82.69
7700VR12-A050R
50 62
12 4.4º
6 77.98
7700VR12-A063R
63 75
12 3.5º
6 98.10
7700VR12-A080R
80 92
12 2.63º
6 130.62
7700VR12-A100R
100 112
12 2.15º
6 159.82
7700VR12-A125R
125 137
12 1.6º
6 214.80
Linear Ramping
Linear Ramping
7702 VRD 07
Contour Milling Cutter
Dimensions mm Spares
No. of EDP
Part Number
D
1
D
2
L M
d
1
a
p max.
teeth EDP
EDP 029111 7702VRD 07 S015R25
15 8
25 M8 8,5
3,5 2
015060 F2505T 018488 T7
029112 7702VRD 07 S020R25 20 13 25 M10 10,5
3,5 4
015060 F2505T 018488 T7
029113 7702VRD 07 S025R35 25 18 35 M12 12,5
3,5 5
015060 F2505T 018488 T7
029114 7702VRD 07 S030R35 30 23 35 M16 17,0
3,5 5
015060 F2505T 018488 T7
029234 7702VRD 07 S035R35 35 23 35 M16 17,0
3,5 6
015060 F2505T 018488 T7
Dimensions mm Spares
No. of Linear
EDP
Part Number
D
1
D
2
L l
1
d
1
a
p max.
teeth Ramp Down
EDP EDP
025689 7702VRD 07 WA012R50
12 5
98 50 16 3,5 1
21,5º 015060 F2505T 018488
T7 025690 7702VRD 07 WA012R100
12 5 148 100 16 3,5
1 21,5º
015060 F2505T 018488 T7
025691 7702VRD 07 WA016R50
16 9
98 50 16 3,5 2
13,0º 015060 F2505T 018488
T7 025692 7702VRD 07 WA016R100
16 9 150 100 20 3,5
2 13,0º
015060 F2505T 018488 T7
025693 7702VRD 07 WA020R50 20 13 100 50 20 3,5
3 14,5º
015060 F2505T 018488 T7
025694 7702VRD 07 WA020R100 20 13 156 100 25 3,5
3 14,5º
015060 F2505T 018488 T7
025695 7702VRD 07 WA025R50 25 18 106 50 25 3,5
4 10,0º
015060 F2505T 018488 T7
025696 7702VRD 07 WA025R100 25 18 156 100 25 3,5
4 10,0º
015060 F2505T 018488 T7
7702 VRD 07 Weldon Shank
7702 VRD 07 Modular Head
Shanks for the Modular Heads see pages 228 - 229.
7702 VRD 07 Technical Advice
Milling Cutter Order Example:
7702VRD07WA025R100
Milling Insert Order Example:
RDET0702M0E-701 SP4036
For complete cutting conditions refer to page: 288
For longer reach tools, a
p
is 10 of cutter diameter.
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x ap
D
2
Dw
Weldon Shank
d
1
L
I
1
D
2
D
1
Depth of cut a
p
a
p
Modular Head
192
Cutting Tool Systems
®
where: D
w
= Working Diameter
D
2
= Diameter of cutter insert center to center
r = Insert radius
a
p
= Axial Depth of Cut
Working Diameter:
D
w
= D
2
+ 2 x r
2
- r -a
p 2
Inserts
for 7702 VRD 07
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
RDET 07_ -701
RDHW 07_
d s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
025739 RDET 07 02M0E-701 SP4036
7,0 - 2,38 3,5
0,03 025737 RDHW 07 02M0T
SP4036 7,0 - 2,38
3,5 0,08
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
- -
- 220 - 260
0,06 - 0,12 0,5 - 0,12
220 - 300 0,05 - 0,10
0,1 - 0,5 -
- -
100 - 150 0,06 - 0,10
0,5 - 0,10 100 - 195
0,05 - 0,10 0,1 - 0,5
- -
- 140 - 180
0,05 - 0,10 0,5 - 0,10
180 - 230 0,05 - 0,08
0,1 - 0,5 -
- -
70 - 85 0,05 - 0,08
0,5 - 0,8 80 - 100
0,05 - 0,08 0,1 - 0,5
- -
- 180 - 300
0,06 - 0,10 0,5 - 0,10
200 - 350 0,05 - 0,10
0,1 - 0,5 -
- -
400 - 750 0,05 - 0,10
0,5 - 0,10 700 - 1000
0,05 - 0,10 0,1 - 0,5
- -
- 35 - 50
0,05 - 0,08 0,5 - 0,8
45 - 60 0,05 - 0,08
0,1 - 0,5 -
- -
- -
- 50 - 100
0,03 - 0,04 0,1 - 0,5
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RD_07 Recommended Cutting Conditions
193
Cutting Tool Systems
®
Description
Diameter External Insert
Ramp linear
ramping at Axis
Diameter Diameter
angle a
p
max. length
7702VRD07WA012R50 5
12 7
21.5º 3.5
8.89
7702VRD07WA012R100 5
12 7
21.5º 3.5
8.89
7702VRD07WA016R50 9
16 7
13º 3.5
15.16
7702VRD07WA016R100 9
16 7
13º 3.5
15.16
7702VRD07WA020R50 13
20 7
14.5º 3.5
13.53
7702VRD07WA020R100 13
20 7
14.5º 3.5
13.53
7702VRD07WA025R50 18
25 7
10º 3.5
19.85
7702VRD07WA025R100 18
25 7
10º 3.5
19.85
Linear Ramping
Linear Ramping
7702 VRD 10
Contour Milling Cutter
Shanks for the Modular Heads see pages 228 - 229. Dimensions mm
Spares No. of
EDP
Part Number
D
1
D
2
L M
d
1
a
p max.
teeth EDP
EDP 029116 7702VRD 10 S020R30
20 10 30 M10 10,5 5
2 022056 F3507T 015240
T15 029117 7702VRD 10 S025R35
25 15 35 M12 12,5 5
3 022056 F3507T 015240
T15 029118 7702VRD 10 S030R35
30 20 35 M16 17,0 5
4 022056 F3507T 015240
T15 029120 7702VRD 10 S035R35
35 25 35 M16 17,0 5
5 022056 F3507T 015240
T15 Dimensions mm
Spares No. of
Linear EDP
Part Number
D
1
D
2
L l
1
d
1
a
p max.
teeth Ramp Down
EDP EDP
025697 7702VRD 10 WA020R70 20 10 120 70 20
5 2
17,5º 022056 F3507T 015240
T15 025698 7702VRD 10 WA020R120
20 10 176 120 25 5
2 17,5º
022056 F3507T 015240 T15
025699 7702VRD 10 WA025R70 25 15 126 70 25
5 2
10,7º 015269 F3508T 015240
T15 025700 7702VRD 10 WA025R120
25 15 176 120 25 5
2 10,7º
015269 F3508T 015240 T15
025701 7702VRD 10 WA032R70 32 22 130 70 32
5 3
14,0º 015269 F3508T 015240
T15 025702 7702VRD 10 WA032R120
32 22 180 120 32 5
3 14,0º
015269 F3508T 015240 T15
7702 VRD 10 Weldon Shank
7702 VRD 10 Modular Head
7702 VRD 10 Technical Advice
Milling Cutter Order Example:
7702VRD10WA025R120
Milling Insert Order Example:
RDHW1003M0T SP4036
For complete cutting conditions refer to page: 288
For longer reach tools, a
p
is 10 of cutter diameter.
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x ap
D
2
Dw
Weldon Shank
d
1
L
I
1
D
2
D
1
Depth of cut a
p
a
p
Modular Head
194
Cutting Tool Systems
®
where: D
w
= Working Diameter
D
2
= Diameter of cutter insert center to center
r = Insert radius
a
p
= Axial Depth of Cut
Working Diameter:
D
w
= D
2
+ 2 x r
2
- r -a
p 2
Inserts
for 7702 VRD 10
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
RDHW 10_ RDET 10_
-701
d s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
025743 RDET 10 03M0E-701 SP4036
10,0 -
3,18 5,0
0,05 025741 RDHW 10 03M0T
SP4036 10,0
- 3,18
5,0 0,15
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
180 - 220 0,12 - 0,25
2,5 - 5,0 220 - 260
0,10 - 0,20 0,8 - 2,5
220 - 300 0,05 - 0,14
0,1 - 0,8 70 - 110
0,10 - 0,22 2,5 - 4,0
100 - 150 0,08 - 0,18
0,8 - 2,5 100 - 195
0,05 - 0,12 0,1 - 0,8
- -
- 140 - 180
0,08 - 0,14 0,8 - 2,5
180 - 230 0,05 - 0,12
0,1 - 0,8 -
- -
70 - 85 0,08 - 0,10
0,8 - 2,5 80 - 100
0,05 - 0,10 0,1 - 0,8
140 - 280 1,10 - 0,22
2,5 - 4,0 180 - 300
0,08 - 0,18 0,8 - 2,5
200 - 350 0,05 - 0,12
0,1 - 0,8 275 - 450
0,05 - 0,12 2,5 - 5,0
400 - 750 0,05 - 0,12
0,8 - 2,5 700 - 1000
0,05 - 0,12 0,1 - 0,8
- -
- 35 - 50
0,08 - 0,10 0,8 - 2,5
45 - 60 0,05 - 0,10
0,1 - 0,8 -
- -
50 - 85 0,05 - 0,08
0,5 - 1,0 50 - 100
0,03 - 0,05 0,1 - 0,5
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RD_10 Recommended Cutting Conditions
195
Cutting Tool Systems
®
Description
Diameter External Insert
Ramp linear
ramping at Axis
Diameter Diameter
angle a
p
max. length
7702VRD10WA020R70 10
20 10
17.5º 5
15.86
7702VRD10WA020R120 10
20 10
17.5º 5
15.86
7702VRD10WA025R70 15
25 10
10.7º 5
26.46
7702VRD10WA025R120 15
25 10
10.7º 5
26.46
7702VRD10WA032R70 22
32 10
14º 5
20.05
7702VRD10WA032R120 22
32 10
14º 5
20.05
Linear Ramping
Linear Ramping
7702 VRD 12
Contour Milling Cutter
Dimensions mm Spares
No. of Linear
EDP
Part Number
D
1
D
2
L l
1
d
1
a
p max.
teeth Ramp Down
EDP EDP
025703 7702VRD 12 WA025R70 25 13 126 70 25
6 2
16,5º 015269 F3508T 015240
T15 025704 7702VRD 12 WA025R120
25 13 180 120 25 6
2 16,5º
015269 F3508T 015240 T15
025705 7702VRD 12 WA032R70 32 20 130 70 32
6 3
12,0º 015269 F3508T 015240
T15 025706 7702VRD 12 WA032R120
32 20 180 120 32 6
3 12,0º
015269 F3508T 015240 T15
025707 7702VRD 12 WA040R70 40 28 140 70 40
6 3
13,0º 015269 F3508T 015240
T15 025708 7702VRD 12 WA040R120
40 28 190 120 40 6
3 13,0º
015269 F3508T 015240 T15
7702 VRD 12 Weldon Shank
7702 VRD 12 Technical Advice
Milling Cutter Order Example:
7702VRD12WA040R120
Milling Insert Order Example:
RDHW12T3M0T-X6 SP4036
For complete cutting conditions refer to page: 288
For longer reach tools, ap is 10 of cutter diameter.
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x ap
D
2
Dw
Weldon Shank
d
1
L
I
1
D
2
D
1
Depth of cut a
p
a
p
196
Cutting Tool Systems
®
where: D
w
= Working Diameter
D
2
= Diameter of cutter insert center to center
r = Insert radius
a
p
= Axial Depth of Cut
Working Diameter:
D
w
= D
2
+ 2 x r
2
- r -a
p 2
Inserts
for 7702 VRD 12
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
RDET 12_ -701
RDHW 12_
d s
RDMW 12_
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
029297 RDET 12 T3M0E-701-X6 SP4036 12,0
- 3,97
6,0 0,05
029299 RDHW 12 T3M0T-20-X6 SP4036
12,0 -
3,97 6,0
0,20 029301 RDHW 12 T3M0T-20-X6
SP5464 12,0
- 3,97
6,0 0,20
029302 RDHW 12 T3M0T-X6 SP4036
12,0 -
3,97 6,0
0,15 029303 RDHW 12 T3M0T-X6
SP5464 12,0
- 3,97
6,0 0,15
029313 RDHW 12 T3M0T-20-X6 SP5464
12,0 -
3,97 6,0
0,20 029314 RDHW 12 T3M0T-X6
SP5464 12,0
- 3,97
6,0 0,15
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
180 - 220 0,25 - 0,40
3,0 - 6,0 220 - 260
0,22 - 0,32 0,8 - 3,0
220 - 300 0,10 - 0,18
0,1 - 0,8 70 - 110
0,22 - 0,35 3,0 - 6,0
100 - 150 0,20 - 0,30
0,8 - 3,0 100 - 195
0,10 - 0,16 0,1 - 0,8
- -
- 140 - 180
0,08 - 0,16 0,8 - 3,0
180 - 230 0,08 - 0,12
0,1 - 0,8 -
- -
70 - 85 0,08 - 0,14
0,8 - 3,0 80 - 100
0,08 - 0,12 0,1 - 0,8
140 - 280 0,22 - 0,35
3,0 - 6,0 180 - 300
0,20 - 0,30 0,8 - 3,0
200 - 350 0,10 - 0,16
0,1 - 0,8 275 - 450
0,06 - 0,12 3,0 - 6,0
400 - 750 0,06 - 0,12
0,8 - 3,0 700 - 1000
0,06 - 0,12 0,1 - 0,8
- -
- 35 - 50
0,08 - 0,14 0,8 - 3,0
45 - 60 0,08 - 0,12
0,1 - 0,8 -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RD_12 Recommended Cutting Conditions
197
Cutting Tool Systems
®
Description
Diameter External Insert
Ramp linear
ramping at Axis
Diameter Diameter
angle a
p
max. length
7702VRD12WA025R70
13 25
12 16.5º
6 20.26
7702VRD12WA025R120
13 25
12 16.5º
6 20.26
7702VRD12WA032R70
20 32
12 12º
6 28.23
7702VRD12WA032R120
20 32
12 12º
6 28.23
7702VRD12WA040R70
28 40
12 13º
6 25.99
7702VRD12WA040R120
28 40
12 13º
6 25.99
Linear Ramping
Linear Ramping
7702 VRD 16
Contour Milling Cutter
Dimensions mm Spares
No. of Linear
EDP
Part Number
D
1
D
2
L l
1
d
1
a
p max.
teeth Ramp Down
EDP EDP
025709 7702VRD 16 WA032R70 32 16 130 70 32
8 2
17,5° 015270 F4011T 015241
T20 025710 7702VRD 16 WA032R120
32 16 180 120 32 8
2 17,5°
015270 F4011T 015241 T20
025712 7702VRD 16 WA040R120 40 24 190 120 40
8 2
13,0° 015270 F4011T 015241
T20 025711 7702VRD 16 WA040R70
40 24 140 70 40 8
2 13,0°
015270 F4011T 015241 T20
7702 VRD 16 Weldon Shank
7702 VRD 16 Technical Advice
Milling Cutter Order Example:
7702VRD16WA040R120
Milling Insert Order Example:
RDHW1604M0T-X8 SP4036
For complete cutting conditions refer to page: 288
For longer reach tools, ap is 10 of cutter diameter.
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x ap
D
2
Dw
Weldon Shank
d
1
L
I
1
D
2
D
1
Depth of cut a
p
a
p
198
Cutting Tool Systems
®
where: D
w
= Working Diameter
D
2
= Diameter of cutter insert center to center
r = Insert radius
a
p
= Axial Depth of Cut
Working Diameter:
D
w
= D
2
+ 2 x r
2
- r -a
p 2
Inserts
for 7702 VRD 16
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
RDET 16_ -701
RDHW 16_
d s
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
180 - 220 0,33 - 0,55
4,0 - 8,0 220 - 260
0,25 - 0,35 0,8 - 4,0
220 - 300 0,10 - 0,18
0,1 - 0,8 70 - 110
0,30 - 0,45 4,0 - 8,0
100 - 150 0,22 - 0,33
0,8 - 4,0 100 - 195
0,10 - 0,16 0,1 - 0,8
- -
- 140 - 180
0,15 - 0,18 0,8 - 4,0
180 - 230 0,08 - 0,12
0,1 - 0,8 -
- -
70 - 85 0,08 - 0,14
0,8 - 4,0 80 - 100
0,08 - 0,12 0,1 - 0,8
140 - 280 0,30 - 0,40
4,0 - 8,0 180 - 300
0,22 - 0,33 0,8 - 4,0
200 - 350 0,10 - 0,16
0,1 - 0,8 275 - 450
0,06 - 0,12 4,0 - 8,0
400 - 750 0,06 - 0,12
0,8 - 4,0 700 - 1000
0,06 - 0,12 0,1 - 0,8
- -
- 35 - 50
0,08 - 0,14 0,8 - 4,0
45 - 60 0,08 - 0,12
0,1 - 0,8 -
- -
50 - 85 0,05 - 0,10
0,5 - 1,5 50 - 100
0,03 - 0,06 0,1 - 0,5
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RD_16 Recommended Cutting Conditions
199
Cutting Tool Systems
®
Description
Diameter External Insert
Ramp linear
ramping at Axis
Diameter Diameter
angle a
p
max. length
7702VRD16WA032R70 16
32 16
17.5º 8
25.37
7702VRD16WA032R120 16
32 16
17.5º 8
25.37
7702VRD16WA040R70 24
40 16
13º 8
34.65
7702VRD16WA040R120 24
40 16
13º 8
34.65
Linear Ramping
Linear Ramping
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
029298 RDET 16 04M0E-701-X8 SP4036 16,0
- 4,76
8,0 0,05
029306 RDHW 16 04M0T-30-X8 SP4036
16,0 -
4,76 8,0
0,15 029304 RDHW 16 04M0T-X8
SP4036 16,0
- 4,76
8,0 0,15
029308 RDHW 16 04M0T-30-X8 SP5464
16,0 -
4,76 8,0
0,15 029305 RDHW 16 04M0T-X8
SP5464 16,0
- 4,76
8,0 0,15
7710 VR 12
Milling Cutter
Dimensions mm Spares
Screw No. of
tightening
EDP Part Number
D
1
D
2
H d
1
a
p max.
teeth
EDP EDP
Nm
029051 7710VR12-A040R
40 28
40 16
6 4
015262
D4010T
015240
T15 3,10
029635 7710VR12-A040Z05R
40 28
40 16
6 5
015262
D4010T
015240
T15 3,10
029052 7710VR12-A052R
52 40
40 22
6 5
015262
D4010T
015240
T15 3,10
029636 7710VR12-A052Z06R
52 40
40 22
6 6
015262
D4010T
015240
T15 3,10
029053 7710VR12-A066R
66 54
50 27
6 6
015262
D4010T
015240
T15 3,10
7710VR12 Shell Mill Fixation
7710 VR 12 Technical Advice
Milling Cutter Order Example: 7710VRD12-A040R Milling Insert Order Example: RPEX 1204M0E-701-X4 X500
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x ap
D
2
Dw
Shell Mill Fixation
a
p
Depth of Cut a
p
200
Cutting Tool Systems
®
where: D
w
= Working Diameter
D
2
= Diameter of cutter insert center to center
r = Insert radius
a
p
= Axial Depth of Cut
Working Diameter:
D
w
= D
2
+ 2 x r
2
- r -a
p 2
Inserts
for 7710 VR 12
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
RPEX 12_ -701
RPMT 12_ -421
RPHT 12_
d s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
029271 RPET1204M0E-X4 SP4036
12,0 -
4,76 6,0
0,05 029278 RPET1204M0E-X4
SF30 12,0
- 4,76
6,0 0,05
029279 RPET1204M0E-X4 X44
12,0 -
4,76 6,0
0,05 029280 RPET1204M0E-X4
SFZ 12,0
- 4,76
6,0 0,05
029281 RPEX1204M0E-701-X4 PFZ
12,0 -
4,76 6,0
0,02 029282 RPEX1204M0E-701-X4
X500 12,0
- 4,76
6,0 0,02
029283 RPEX1204M0F-701-X4 SFZ
12,0 -
4,76 6,0
0,02 029284 RPEX1204M0F-701-X4
GH1 12,0
- 4,76
6,0 0,02
029285 RPHT1204M0E-421-X4 PFZ 12,0
- 4,76
6,0 0,05
029286 RPHT1204M0E-421-X4 X500 12,0
- 4,76
6,0 0,05
029287 RPHT1204M0E-421-X4 MP91M 12,0
- 4,76
6,0 0,05
029034 RPHT1204M0T-X4 X500
12,0 -
4,76 6,0
0,10 029035 RPHT1204M0T-X4
SP6564 12,0
- 4,76
6,0 0,10
029288 RPHT1204M0T-X4 PFZ
12,0 -
4,76 6,0
0,10 029290 RPHT1204M0T-X4
SP6564 12,0
- 4,76
6,0 0,10
029272 RPMT1204M0E-421-X4 X500
12,0 -
4,76 6,0
0,08 029291 RPMT1204M0E-421-X4
MP91M 12,0
- 4,76
6,0 0,08
029292 RPMT1204M0E-421-X4 PFZ
12,0 -
4,76 6,0
0,08 029293 RPMT1204M0E-421-X4
SP6564 12,0
- 4,76
6,0 0,08
029294 RPMW1204M0T-X4 MP91M
12,0 -
4,76 6,0
0,10 029295 RPMW1204M0T-X4
X500 12,0
- 4,76
6,0 0,10
029296 RPMW1204M0T-X4 SP6564
12,0 -
4,76 6,0
0,10
RPET 12_
RPHT 12_ -421
RPMW 12_
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
180 - 220 0,16 - 0,30
2,5 - 6,0 220 - 260
0,14 - 0,22 1,0 - 3,0
220 - 300 0,12 - 0,18
0,1 - 1,0 70 - 110
0,14 - 0,25 2,5 - 6,0
100 - 150 0,12 - 0,20
1,0 - 3,0 100 - 195
0,08 - 0,16 0,1 - 1,0
120 - 140 0,10 - 0,18
2,5 - 4,0 140 - 180
0,08 - 0,14 1,0 - 3,0
180 - 230 0,08 - 0,12
0,1 - 1,0 -
- -
70 - 85 0,08 - 0,12
1,0 - 3,0 80 - 100
0,08 - 0,10 0,1 - 1,0
140 - 280 0,14 - 0,25
2,5 - 6,0 180 - 300
0,12 - 0,20 1,0 - 3,0
200 - 350 0,08 - 0,16
0,1 - 1,0 275 - 450
0,06 - 0,12 2,5 - 6,0
400 - 750 0,06 - 0,10
1,0 - 3,0 700 - 1000
0,04 - 0,08 0,1 - 1,0
- -
- 35 - 50
0,08 - 0,12 1,0 - 3,0
45 - 60 0,08 - 0,10
0,1 - 1,0 -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RP_12 Recommended Cutting Conditions
201
Cutting Tool Systems
®
7712 VRD 12
Milling Cutter
Dimensions mm Spares
No. of EDP
Part Number
D
1
D
2
LH d
1
a
p
max.
teeth Inserts
EDP EDP
029054 7712VRD12-A052R 52
40 52
22 6
5 RD..12T3..-X6 015269 F3508T 015240 T15
029055 7712VRD12-A066R 66
54 52
27 6
6 RD..12T3..-X6 015269 F3508T 015240 T15
029056 7712VRD12-A080R 80
68 52
27 6
7 RD..12T3..-X6 015269 F3508T 015240 T15
7712VRD12 Shell Mill Fixation
7712 VRD 12 Technical Advice
Milling Cutter Order Example: 7712VRD12-A052R Milling Insert Order Example: RDET 12T3M0E-701-X6 SP4036
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x ap
D
2
Dw
Shell Mill Fixation
a
p
Depth of Cut a
p
202
Cutting Tool Systems
®
where: D
w
= Working Diameter
D
2
= Diameter of cutter insert center to center
r = Insert radius
a
p
= Axial Depth of Cut
Working Diameter:
D
w
= D
2
+ 2 x r
2
- r -a
p 2
L d
1
D M
D
2
d
1
L M
D
2
D
Modular Head
Dimensions mm Spares
No. of EDP
Part Number
D
1
D
2
LH M
d
1
inserts Inserts
EDP EDP
029121 7712VRD12S024R35 24
12 35
M12 12,5
2 RD…12…
022056 F3507T 015240 T15 029124 7712VRD12S035R35
35 23
35 M16
17,0 3
RD…12… 022056 F3507T 015240 T15
029125 7712VRD12S042R43 42
30 43
M16 17,0
4 RD…12…
022056 F3507T 015240 T15
7712VRD12 Modular Head
Shanks for the Modular Heads see pages 228 - 229.
Ø12mm Inserts
for 7712 VRD
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
RDET 12_ -701
RDHW 12_
RDMW 12_
d s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
029297 RDET 12T3M0E-701-X6 SP4036 12,0
- 3,97
6,0 0,05
029299 RDHW 12T3M0T-20-X6 SP4036
12,0 -
3,97 6,0
0,20 029301 RDHW 12T3M0T-20-X6
SP5464 12,0
- 3,97
6,0 0,20
029302 RDHW 12T3M0T-X6 SP4036
12,0 -
3,97 6,0
0,15 029303 RDHW 12T3M0T-X6
SP5464 12,0
- 3,97
6,0 0,15
029313 RDMW12T3M0T-20-X6 SP5464
12,0 -
3,97 6,0
0,20 029314 RDMW12T3M0T-X6
SP5464 12,0
- 3,97
6,0 0,15
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
h
m
mm
ap
mm
Vc
mmin
h
m
mm
ap
mm
Vc
mmin
h
m
mm
ap
mm
180 - 220 0,25 - 0,60
1,5 - 4,0 220 - 260
0,17 - 0,45 1,0 - 3,5
220 - 300 0,10 - 0,18
0,1 - 1,0 70 - 110
0,22 - 0,50 1,5 - 4,0
100 - 150 0,17 - 0,40
1,0 - 3,5 100 - 195
0,10 - 0,16 0,1 - 1,0
120 - 140 0,22 - 0,35
1,5 - 3,0 140 - 180
0,17 - 0,30 1,0 - 2,5
180 - 230 0,08 - 0,12
0,1 - 1,0 -
- -
- -
- 80 - 100
0,08 - 0,12 0,1 - 1,0
140 - 280 0,22 - 0,50
1,5 - 4,0 180 - 300
0,17 - 0,40 1,0 - 3,5
200 - 350 0,10 - 0,16
0,1 - 1,0 275 - 450
0,06 - 0,12 1,5 - 4,0
400 - 750 0,06 - 0,12
1,0 - 3,5 700 - 1000
0,06 - 0,12 0,1 - 1,0
- -
- -
- -
45 - 60 0,08 - 0,12
0,1 - 1,0 -
- -
50 - 85 0,05 - 0,10
0,5 - 1,0 50 - 100
0,03 - 0,06 0,1 - 1,0
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RD_12 Recommended Cutting Conditions
203
Cutting Tool Systems
®
Part Number
Diameter Ramp Angle
a
p
max Length
recommended
7712VRD12-A052R
52 5º
6,0 68,58
7712VRD12-A066R
66 3.7º
6,0 104,05
7712VRD12-A080R
80 2.8º
6,0 157,38
Ramp Angle
Part Number Diameter
Bore Diam. Bore Diam.
Penetration mm
max mm min mm
angle max.
7712VRD12-A052R
52 102
82 3.9°
7712VRD12-A066R
66 130
110 3.1°
7712VRD12-A080R
80 158
138 2.5°
Ramp Interpolation
7712 VRD 16
Milling Cutter
Dimensions mm Spares
No. of EDP
Part Number
D
1
D
2
LH d
1
a
p
max.
teeth Inserts
EDP EDP
029057 7712VRD16-A052R 52
36 52
22 8
4 RD..1604..-X8 015270 F4011T 015241 T20
029058 7712VRD16-A066R 66
50 52
27 8
5 RD..1604..-X8 015270 F4011T 015241 T20
029059 7712VRD16-A080R 80
64 52
27 8
6 RD..1604..-X8 015270 F4011T 015241 T20
029060 7712VRD16-A100R 100
84 52
32 8
7 RD..1604..-X8 015270 F4011T 015241 T20
029061 7712VRD16-A125R 125
109 52
40 8
8 RD..1604..-X8 015270 F4011T 015241 T20
7712VRD16 Shell Mill Fixation
7712 VRD 16 Technical Advice
Milling Cutter Order Example: 7712VRD16-A052R Milling Insert Order Example: RDET 1604M0E-701-X8 SP4036
Average chip thickness:
where: f
z
= Feed per tooth
h
m
= Average chip thickness
D = Cutter diameter outside
a
e
= Radial Depth of Cut
D
w
= Working Diameter
a
p
= Axial Depth of Cut
To find programmed feedrate:
h
m
f
z
= h
m
= f
z
x x
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
r
2
- r - a
p
r
2
r
2
- r - a
e
r
2
x ap
D
2
Dw
Shell Mill Fixation
a
p
Depth of Cut a
p
204
Cutting Tool Systems
®
L d
1
D M
D
2
d
1
L M
D
2
D
Modular Head
where: D
w
= Working Diameter
D
2
= Diameter of cutter insert center to center
r = Insert radius
a
p
= Axial Depth of Cut
Working Diameter:
D
w
= D
2
+ 2 x r
2
- r -a
p 2
Dimensions mm Spares
No. of EDP
Part Number
D
1
D
2
LH M
d
1
inserts Inserts
EDP EDP
029126 7712VRD16S030R43 30
14 43
M16 17,0
2 RD…16…
015270 F4011T 023256 T20 029127 7712VRD16S032R43
32 16
43 M16
17,0 2
RD…16… 015270 F4011T 023256 T20
7712VRD16 - Modular Head
Shanks for the Modular Heads see pages 228 - 229.
Ø16mm Inserts
for 7712 VRD
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
RDET 16_ -701
RDHW 16_
RDMW 16_
d s
029304 RDHW 1604M0T-X8 SP4036
16,0 -
4,76 8,0
0,15 029305 RDHW 1604M0T-X8
SP5464 16,0
- 4,76
8,0 0,15
029306 RDHW 1604M0T-30-X8 SP4036
16,0 -
4,76 8,0
0,30 029308 RDHW 1604M0T-30-X8
SP5464 16,0
- 4,76
8,0 0,30
029311 RDMW 1604M0T-X8 SP5464
16,0 -
6,35 8,0
0,15 029312 RDMW 1604M0T-30-X8
SP5464 16,0
- 6,35
8,0 0,30
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
029298 RDET 1604M0E-701-X8 SP4036 16,0
- 4,76
8,0 0,02
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
h
m
mm
ap
mm
Vc
mmin
h
m
mm
ap
mm
Vc
mmin
h
m
mm
ap
mm
180 - 220 0,32 - 0,80
1,5 - 5,3 220 - 260
0,17 - 0,50 1,0 - 4,5
220 - 300 0,10 - 0,18
0,1 - 1,5 70 - 110
0,32 - 0,60 1,5 - 5,3
100 - 150 0,17 - 0,45
1,0 - 4,5 100 - 195
0,10 - 0,16 0,1 - 1,5
120 - 140 0,32 - 0,40
1,5 - 4,0 140 - 180
0,17 - 0,35 1,0 - 3,5
180 - 230 0,08 - 0,12
0,1 - 1,5 -
- -
- -
- 80 - 100
0,08 - 0,12 0,1 - 1,5
140 - 280 0,32 - 0,60
1,5 - 5,3 180 - 300
0,17 - 0,45 1,0 - 4,5
200 - 350 0,10 - 0,16
0,1 - 1,5 275 - 450
0,06 - 0,16 1,5 - 5,3
400 - 750 0,06 - 0,14
1,0 - 4,5 700 - 1000
0,06 - 0,12 0,1 - 1,5
- -
- -
- -
45 - 60 0,08 - 0,12
0,1 - 1,5 -
- -
50 - 85 0,05 - 0,10
0,5 - 1,5 50 - 100
0,03 - 0,06 0,1 - 1,5
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
RD_16 Recommended Cutting Conditions
205
Cutting Tool Systems
®
Part Number Diameter
Ramp Angle a
p
max Length
recommended
7712VRD16-A052R
52 11.5°
8,0 39,32
7712VRD16-A066R
66 7.5°
8,0 60,77
7712VRD16-A080R
80 6°
8,0 76,11
7712VRD16-A100R
100 4°
8,0 114,40
7712VRD16-A125R
125 3°
8,0 152,65
Ramp Angle
Part Number Diameter
Bore Diam. Bore Diam.
Penetration mm
max mm min mm
angle max.
7712VRD16-A052R 52
102 74
5.2° 7712VRD16-A066R
66 130
102 4.1°
7712VRD16-A080R 80
158 130
3.35° 7712VRD16-A100R
100 198
170 2.65°
7712VRD16-A125R 125
248 220
2.1°
Ramp Interpolation
Profiling Pocketing Cutters
206
These cutters have been specially designed for machining pockets and profiles in light metal alloys.
They can also perform contouring operations finishing in composite materials and titanium alloys.
All Stellram profile and pocketing cutters feature P-20 tool steel bodies. Through-tool coolant allows better
chip evacuation, higher feed rates.
Cutting Tool Systems
®
Applications–Profiling Pocketing Cutters
207
Pocketing Square
Shoulder End Milling
RadiusEnd Milling
Contour Milling
PROFILING CUTTERS
5182VZ cutters, or Aerostell
®
cutters, are a unique design for high
performance routing of aluminium and light alloys. The Aerostell
®
was designed in conjunction with a major
aerospace company to overcome many problems associated with aluminium
milling.
Aerostell
®
inserts offer a high positive rake lowering cutting forces, edge
build-up and power required versus brazed-tool designs. For example
18wcm3 is required for machining A-U4G. The design also reduces
deformation in thin sections down to 1mm on the wall and floor of the
workpiece.
Two screws locate the submicron-grain inserts in each pocket for accurate
indexing. The inserts are precision ground to close tolerances, offering an
excellent surface finish and eliminating the need for regrinding as with other
types of tools. Inserts are available for depths of cut
of 32mm, 33mm or 53mm. Each cutter is designed to hold inserts offered in a
large number of radii.
A ramp angle of 15 degrees is possible.
5702VZ cutters are our newest design
for high metal removal in aluminium applications.
This tool is designed, manufactured and tested in accordance with EN ISO
15641:2001 to ensure maximum stability in high speed applications. The tools
are capable of 43,000 RPM.
The 14mm insert allows machining in thin-wall applications due to low
pressure. Standard radii are available from 2mm to 4mm.
5182 VZ
5702 VZ
Cutting Tool Systems
®
5182 VZ 32
Profile Pocketing Cutter
5182 VZ 32 Technical Advice
Milling Cutter Order Example:
5182VZ32GA032R075-4
Milling Insert Order Example:
ZECX32T330ER-701 SFZ
For complete cutting conditions refer to page: 288
Maximum RPM when balanced = 32,000 RPM. Maximum ramp angle = 15°
Fixing screws: 1 Loosely tighten screws number 1 and 2.
2 Tighten screw number 1 to 3.5-4.0 Nm. 3 Tighten screw number 2 to 3.5-4.0 Nm.
Note: Because the overall length of the insert is reduced, as the corner radius increases, the L, l
2
, l
3
and a dimensions will reduceincrease as the radius size increasesreduces.
These numbers assume a 4.0 mm corner radius. Part number ending -4 means 4 mm max radius on insert.
Part number ending -8 means 5-8 mm radius inserts only.
40 taper.
Dimensions mm Spares
No. of EDP
Part Number D
L l
2
l
3
R
max.
a
p
Inserts
EDP EDP
023039 5182VZ 32 GA032R075-4 32
162,5 75 94,1
4 32
a. 2 023144 D4008A
015240 T15
021643 5182VZ 32 GA032R075-8 32
162,5 75 94,1
8 32
b. 2 023144 D4008A
015240 T15
5182 VZ 32 DIN 69871 Shank
DIN 69871 Shank
D R
I
3
I
2
L
Depth of Cut a
p
Ramp angle
15° a
p
2 1
208
Cutting Tool Systems
®
Inserts
for 5182 VZ 32
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
ZECX 32_ -701
d l
r s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number
Grade
d l
s r
h
m
min
025787
ZECX32T302ER-701 GH2 a.
11,9 37,0
3,97 0,2
0,03 029643
ZECX32T325ER-701 GH2 a.
11,9 37,0
3,97 2,5
0,03 017485
ZECX32T330ER-701 GH2 a.
11,9 37,0
3,97 3,0
0,03 025788
ZECX32T340ER-701 GH2 a.
11,9 37,0
3,97 4,0
0,03 029644
ZECX32T350ER-701 GH2 b.
11,9 37,0
3,97 5,0
0,03
This cutter can be used for finish profiling in these materials, with a maximum 1 mm radial depth of cut.
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
a max. Speed
Feed D.O.C.
Speed Feed
a max.
Material
Vc
mmin
hm
mm mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm mm
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- 500 - 1800
0,10 - 0,25 0,10 - 32,0
500 - 1800 0,10 - 0,25
0,10 - 32,0 500 - 1800
0,05 - 0,20 0,1 - 15,0
- -
- -
- -
- -
- -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
ZE_32 Recommended Cutting Conditions
209
Cutting Tool Systems
®
5182 VZ 33
Profile Pocketing Cutter
5182 VZ 33 Technical Advice
Milling Cutter Order Example:
5182VZ33GA040R095-4
Milling Insert Order Example:
ZDCX330430ER-701 SFZ
For complete cutting conditions refer to page: 288
Maximum RPM when balanced = 21,000 RPM. Maximum ramp angle = 15°
Fixing screws: 1 Loosely tighten screws number 1 and 2.
2 Tighten screw number 1 to 3.5-4.0 Nm. 3 Tighten screw number 2 to 3.5-4.0 Nm.
Note: Because the overall length of the insert is reduced, as the corner radius increases, the L, l
2
, l
3
and a dimensions will reduceincrease as the radius size increasesreduces.
These numbers assume a 4.0 mm corner radius. Part number ending -4 means 4 mm max radius on insert.
Part number ending -8 means 5-8 mm radius inserts only.
40 taper.
Dimensions mm Spares
No. of EDP
Part Number D
L l
2
l
3
R
max.
a
p
Inserts
EDP EDP
021644 5182VZ 33 GA040R095-4 40 182,5 95 114,1
4 33
a. 2 015261 D4010A
015240 T15
021645 5182VZ 33 GA040R095-8 40
182,5 95 114,1 8
33 b. 2
015261 D4010A 015240
T15
5182 VZ 33 DIN 69871 Shank
DIN 69871 Shank
D R
I
3
I
2
L
Depth of Cut a
p
Ramp angle
15° a
p
2 1
210
Cutting Tool Systems
®
Inserts
for 5182 VZ 33
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
ZDCX 33_ -701
d l
r s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number
Grade d
l s
r h
m
min
025785 ZDCX330402ER-701
GH2 a.
13,5 37,0
4,76 0,2
0,03 023734
ZDCX330425ER-701 GH2 a.
13,5 37,0
4,76 2,5
0,03 025786
ZDCX330440ER-701 GH2 a.
13,5 37,0
4,76 4,0
0,03
This cutter can be used for finish profiling in these materials, with a maximum 1 mm radial depth of cut.
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
a max. Speed
Feed D.O.C.
Speed Feed
a max.
Material
Vc
mmin
hm
mm mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm mm
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- 500 - 2200
0,10 - 0,25 0,10 - 53,0
500 - 2200 0,10 - 0,25
0,10 - 53,0 500 - 2200
0,05 - 0,20 0,1 - 15,0
- -
- -
- -
- -
- -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
ZD_33 Recommended Cutting Conditions
211
Cutting Tool Systems
®
5182 VZ 53
Profile Pocketing Cutter
5182 VZ 53 Technical Advice
Milling Cutter Order Example:
5182VZ53GA050R100-4
Milling Insert Order Example:
ZDCX530430ER-701 SFZ
For complete cutting conditions refer to page: 288
Maximum RPM when balanced = 15,000 RPM. Maximum ramp angle = 15°
Fixing screws: 1 Loosely tighten screws number 1 and 2.
2 Tighten screw number 1 to 5.0-5.5 Nm. 3 Tighten screw number 2 to 5.0-5.5 Nm.
∅ 50 = 40 taper, ∅ 63 = 50 taper.
Note: Because the overall length of the insert is reduced, as the corner radius increases, the L, l
2
, l
3
and a dimensions will reduceincrease as the radius size increasesreduces.
These numbers assume a 4.0 mm corner radius. Part number ending -4 means 4 mm max radius on insert.
Part number ending -8 means 5-8 mm radius inserts only.
Dimensions mm Spares
No. of EDP
Part Number D
L l
2
l
3
R
max.
a
p
Inserts
EDP EDP
021646 5182VZ 53 GA050R100-4 50 187,5 100 119,1
4 53
a. 2 015264 D5010A
015240 T15
021648 5182VZ 53 GA063R125-4 63
245,85 125 144,1 4
53 a. 2
015264 D5010A 015240
T15 021647 5182VZ 53 GA050R100-8
50 187,5 100 119,1
8 53
b. 2 015264 D5010A
015240 T15
5182 VZ 53 DIN 69871 Shank
DIN 69871 Shank
D R
I
3
I
2
L
Depth of Cut a
p
Ramp angle
15° a
p
2 1
212
Cutting Tool Systems
®
Inserts
for 5182 VZ 53
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
ZDCX 53_ -701
d l
r s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number
Grade d
l s
r h
m
min
025770 ZDCX530402ER-701
GH2 a.
14,8 64,0
4,76 0,2
0,03 017479
ZDCX530430ER-701 GH2 a.
14,8 64,0
4,76 3,0
0,03 025769
ZDCX530440ER-701 GH2 a.
14,8 64,0
4,76 4,0
0,03 027195
ZDCX530460ER-701 GH2 b.
14,8 64,0
4,76 6,0
0,03
This cutter can be used for finish profiling in these materials, with a maximum 1 mm radial depth of cut. See maximum RPM.
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
a max. Speed
Feed D.O.C.
Speed Feed
a max.
Material
Vc
mmin
hm
mm mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm mm
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- 500 - 2200
0,1 - 0,25 0,1 - 53,0
500 - 2200 0,1 - 0,25
0,1 - 53,0 500 - 2200
0,05 -0,20 0,1 - 15,0
- -
- -
- -
- -
- -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
ZD_53 Recommended Cutting Conditions
213
Cutting Tool Systems
®
5702 VZD 14
Milling Cutter
5702VZ Technical Advice
Milling Cutter Order Example: 5702VZD14CA020R58-2 Milling Insert Order Example: ZDCX1403PDFR-701 GH1
Always replace the screw when the insert is changed. Radial depth of cut = 0,2mm up to cutter diameter. These tools have been designed, manufactured and tested in accordance with EN ISO standard 15641 and
stocked balanced at G = 2,5 at 30,000 RPM. Cylindrical shank tools mounted in a shrink fit holder, must be re-inspected for balance by the end user. These
tools are stocked without an electronic chip.
Radius mm Cutter Ø
Facet 2,0
2,5 3,0
4,0 20
11,0º 9,8º
9,0º 8,0º
6,3º
Ramp angle
Cutter Ø Max RPM
Qmax – cm
3
min
20 43,000
720 The chart below shows total metal removal capability based on 24,000 RPM and maximum RPM by diameter.
All cutters are balanced to ISO Standard 1940.1:986. The maximum RPM is engraved on all cutter bodies.
Screw Fixation It is important to change the screw each time the insert is changed to ensure the highest security.
A dynamometric key and the right torque value are important. The correct torque information is shown with the cutter body dimensions.
Metal Removal
Cylindrical Shank
214
Cutting Tool Systems
®
m
5702 VZD14 Cylindrical Shank
Dimensions mm Insert
Spares Screw
No. of radius
Max.
tightening EDP
Part Number
D L
l
2
l
3
d
1 g4
a
p
max.
teeth range
RPM EDP
EDP Nm
028998 5702VZD14CA020R58-2 20 108 58 -
20 12
2 Facet - 2,0 43,000 015060 F2505T 018488
T7 0,8 028999 5702VZD14CA020R58-4 20 108 58
- 20
12 2
2,0 - 4,0 43,000 015060 F2505T 018488
T7 0,8
Inserts
for 5702 VZD
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
ZDCX 14_ -701
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number
Grade d
l s
r h
m
min
029027 ZDCX1403PDFR-701
GH1 7,59 16,83 3,18
Facet 0,02
029028 ZDCX140320FR-701
GH1 7,59 16,83 3,18
2,0 0,02
026019 ZDCX140325FR-701
GH1 7,59 16,83 3,18
2,5 0,02
029029 ZDCX140330FR-701
GH1 7,59 16,83 3,18
3,0 0,02
026020 ZDCX140340FR-701
GH1 7,59 16,83 3,18
4,0 0,02
l r
d s
hm = average chip thickness Maximum cutting speed v
c
mmin is in relation to the diameter of the cutter.
Roughing Semi-Finishing
Finishing
Speed Feed
a max. Speed
Feed D.O.C.
Speed Feed
a max.
Material
Vc
mmin
hm
mm mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm mm
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- 400 -
0,02 - 0,25 0,2 - 11
400 - 0,02 - 0,25
0,2 - 11 400 -
0,02 -0,25 0,2 - 11
- -
- -
- -
- -
- -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
ZD_14 Recommended Cutting Conditions
215
Cutting Tool Systems
®
5702 VZP 14
Milling Cutter
029002 5702VZP14HA025R75-2 25 133 75 101
- 12
2 Facet - 2,0 41,000 018481 D4006T 015240 T15
3,1 029003 5702VZP14HA025R75-4
25 133 75 101 -
12 2
2,0 - 4,0 41,000 018481 D4006T 015240 T15
3,1 029004 5702VZP14HA032R75-2
32 133 75 101 -
12 2
Facet - 2,0 37,000 015260 D4008T 015240 T15 3,1
029005 5702VZP14HA032R75-4 32 133 75 101
- 12
2 2,0 - 4,0
37,000 015260 D4008T 015240 T15 3,1
029006 5702VZP14HA040R095-2 40 153 95 121 -
12 2
Facet - 2,0 32,000 015260 D4008T 015240 T15 3,1
029007 5702VZP14HA040R095-4 40 153 95 121 -
12 2
2,0 - 4,0 32,000 015260 D4008T 015240 T15
3,1
5702 VZP14 HSK-63A
Always replace the screw when the insert is changed. Radial depth of cut = 0,2mm up to cutter diameter. These tools have been designed, manufactured and tested in accordance with EN ISO standard 15641 and stocked
balanced at G = 2,5 at 30,000 RPM. Cylindrical shank tools mounted in a shrink fit holder, must be re-inspected for balance by the end user. These tools are
stocked without an electronic chip. m
5702 VZP14 Cylindrical Shank
Dimensions mm Insert
Spares Screw
No. of radius
Max.
tightening EDP
Part Number
D L
l
2
l
3
d
1 g4
a
p
max.
teeth range
RPM EDP
EDP Nm
029000 5702VZP14CA025R73-2 25 129 73
- 25
12 2
Facet - 2,0 41,000 018481 D4006T 015240 T15 3,1
029001 5702VZP14CA025R73-4 25 129 73
- 25
12 2
2,0 - 4,0 41,000 018481 D4006T 015240 T15
3,1
5702VZ Technical Advice
Milling Cutter Order Example: 5702VZP14CA025R73-2 Milling Insert Order Example: ZPCX1404PDFR-701 GH1
Radius mm Cutter Ø
Facet 2,0
2,5 3,0
4,0 25
11,0º 10,5º
9,9º 9,3º
8,0º
32 7,2º
6,8º 6,4º
5,9º 4,9º
40 5,1º
4,8º 4,4º
4,0º 3,3º
Ramp angle
Cutter Ø Max RPM
Qmax – cm
3
min
25 41,000
960 32
37,000 3400
40 32,000
4200 The chart below shows total metal removal capability based on 24,000 RPM and maximum RPM by diameter.
All cutters are balanced to ISO Standard 1940.1:986. The maximum RPM is engraved on all cutter bodies.
Screw Fixation It is important to change the screw each time the insert is changed to ensure the highest security.
A dynamometric key and the right torque value are important. The correct torque information is shown with the cutter body dimensions.
Metal Removal
HSK Cylindrical
Shank
216
Cutting Tool Systems
®
Inserts
for 5702 VZP
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
ZPCX 14_
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number
Grade
d l
s r
h
m
min
025771 ZPCX1404PDFR-701
GH1 9,52 16,83 4,76
Facet 0,02
029030 ZPCX140420FR-701
GH1 9,52 16,83 4,76
2,0 0,02
026021 ZPCX140425FR-701
GH1 9,52 16,83 4,76
2,5 0,02
029031 ZPCX140430FR-701
GH1 9,52 16,83 4,76
3,0 0,02
026022 ZPCX140440FR-701
GH1 9,52 16,83 4,76
4,0 0,02
l r
d s
hm = average chip thickness Maximum cutting speed v
c
mmin is in relation to the diameter of the cutter.
Roughing Semi-Finishing
Finishing
Speed Feed
a max. Speed
Feed D.O.C.
Speed Feed
a max.
Material
Vc
mmin
hm
mm mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm mm
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- 400 -
0,02 - 0,25 0,2 - 11
400 - 0,02 - 0,25
0,2 - 11 400 -
0,02 -0,25 0,2 - 11
- -
- -
- -
- -
- -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
ZP_14 Recommended Cutting Conditions
217
Cutting Tool Systems
®
Machinability by materials Aluminium
218
Vc = π x D x n 1000 mmin = mm x RPM
D: Tool diameter, n: RPM, Vc: Cutting speed Choose a cutting speed in the range of values, compatible with the cutter max rotation capacity engraved on the body
and your spindle stability.
Alloy Alloy
CHEMICAL COMPOSITION LIMITS WT Typical
Rm Machinability Machinability
Typical v
c
mmin f
z
mmZ group
designation Cu
Si Fe
Mn Mg
Zn Cr
Ti Pb Bi
Al Others
tremper Mpa Chip formation Abrasion
applications min-max
max Al
1050 0.05
0.25 0.4
0.5 0.05
0.05 -
- -
- 99.50min
- H14
105 D
A Chemical equipment Sheet
1100 0.05~0.20 Si+Fe1.0max
0.05 -
0.1 -
- -
- 99.00min
- H14
90 D
A metal work Coiled tube
600 3000 0,2
2011 50.~60.
0.4 0.7
- -
0.3 -
- 0.2 0.6 remaining
- T3
310 A
A Screw machine products.
2014 3.9~5.0
0.5~1.2 0.7
0.4~1.2 0.2~0.8
0.25 0.1
0.15 -
- remaining
- T6
430 B
A Tuck frame. Aircraft
Al-Cu 2017
3.5~4.5 0.2~0.8
0.7 0.4~1.0
0.4~0.8 0.25
0.1 0.15
- -
remaining -
T4 390
B A
stucture. Jet enjine 400 2500 0,25
2024 3.8~4.9
0.5 0.5
0.3~0.9 1.2~1.8
0.25 0.1
0.15 -
- remaining
- T4
465 B
A impellers. Aircraft engine
2218 3.5~4.5
0.9 1
0.2 1.2~1.8
0.25 0.1
- -
- remaining
Ni1.7~2.3 T72
331 B
B cylinder heads.
2224 3.8~4.4
0.12 0.15 0.30~0.9 1.2~1.8
0.25 0.1
0.15 -
- remaining
- A
A Al-Mn
3003 0.05~0.20
0.6 0.7
1.0~1.5 -
0.1 -
- -
- remaining
- H14
140 D
B Cooking utensils,
200 2500 0,2
Chemical equipment. Al-Si
4032 0.5~1.3
11.0~13.5 1
- 0.8~1.3
0.25 0.1
- -
- remaining
Ni0.5~1.3 T6
379 B
D Pistons.
200 1000 0,18 5052
0.1 0.25
0.4 0.1
2.2~2.8 0.1
0.15~0.35 -
- -
remaining -
H14 260
C A
H34 Architectural. Cable
5056 0.1
0.3 0.4 0.05~0.20 4.5~5.6
0.1 0.05~0.20
- -
- remaining
- H12
300 C
A Sheating. Welded pressure
Al-Mg H32
vessels. Hydraulic tubes. 400 3000 0,25
5083 0.1
0.4 0.4
0.4~1.0 4.0~4.9
0.25 0.05~0.25 0.15
- -
remaining -
H112 335
C A
Transportation equipment. 5086
0.1 0.4
0.5 0.20~0.7 3.5~4.5
0.25 0.05~0.25 0.15
- -
remaining -
H32 300
C A
H116 6061
0.15~0.40 0.4~0.8
0.7 0.15
0.8~1.2 0.25 0.04~0.35
0.15 -
- remaining
- T6
300 C
B 6063
0.1 0.2~0.6
0.35 0.1
0.45~0.9 0.1
0.1 0.1
- -
remaining -
T5 200
C B
Heavy duty stucture. 6070
0.15~0.40 1.0~1.7
0.5 0.40~1.0 0.50~1.2
0.25 0.1
0.15 -
- remaining
- T6
379 C
C Fumiture. Architectural.
Al-Mg-Si 6151
0.35 0.6~1.2
1 0.2
0.45~0.8 0.25 0.15~0.35
0.15 -
- remaining
- T6
C C
Heavy duty welded 400 2500
0,2 6262
0.15~0.40 0.4~0.8
0.7 0.15
0.8~1.2 0.25 0.04~0.14
0.15 0.40 0.7 remaining -
T9 400
B B
stucture. Pipeline. 6351
0.1 0.7~1.3
0.5 0.4~0.8 0.40~0.8
0.2 -
0.2 -
- remaining
- T6
310 D
C Heat Sink.
6463 0.2
0.20~0.6 0.15
0.05 0.45~0.9
0.05 -
- -
- remaining
- T6
241 C
B 7001
1.6~2.6 0.35
0.4 0.2
2.6~3.4 6.8~8.0 0.18~0.35 0.2
- -
remaining -
O B
A 7003
0.2 0.3
0.35 0.3
0.50~1.0 5.0~6.5 0.2
0.2 -
- remaining Zr0.05~0.25
T5 400
B A
Al-Zn 7050
2.0~2.6 0.12
0.15 0.1
1.9~2.6 5.7~6.7 0.04
0.06 -
- remaining Zr0.08~0.15
T73 530
B A
High strength stucture. 7075
1.2~2.0 0.4
0.5 0.3
2.1~2.9 5.1~6.1 0.18~0.28 0.2
- -
remaining -
T6 570
B A
Aircraft structure. Bat. 400 3000 0,25
7178 1.6~2.4
0.4 0.5
0.3 2.4~3.1 6.3~7.3 0.18~0.35
0.2 -
- remaining
- T6
600 B
A 7475
1.2~1.9 0.1
0.12 0.06
1.9~2.6 5.2~6.2 0.18~0.25 0.06
- -
remaining -
T61 565
B A
Machinability A
EXCELLENT B
GOOD-TO-EXCELLENT C
GOOD D
NOT GOOD
Cutting T ool
Systems
®
Recommendations
for High Speed Machining
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
219
•
Check spindle condition: Runout
Balancing Clamping of the attachment in traction
Marking and cleanliness
•
Check that the tool is suitable for the required use.
•
Inserts must be locked positively in the pocket and secured using the torx screw provided. The screw must be torqued to the correct value as indicated in our chart. For security use a new screw each time.
•
Check the balancing of the – assembled tool – cutter body, inserts and attachment.
•
Before start up, note the maximum RPM engraved on the tool or in our technical documents. The maximum RPM is linked to a precise balancing value.
•
Ensure that the field of application of the tool shown in our technical documents and technological parameters is observed: a
e
mm width of cut, lateral engagement radial
a
p
mm Axial depth of cut
f
z
mmtooth Feed per tooth
n rpm RPM
Stellram cannot accept responsibility for misuse of this product:
•
Non observance of the above instructions
•
Machine without casing
•
Incorrect clamping of workpieces
•
No safety device on the machine
•
Any misuse or incorrect clamping The optimum rotation must be determined by condition of the spindle. The spindle must be rigid to run at these higher RPMs.
Under no circumstances must any attempt be made to repair this tool. The only permitted maintenance is the indexing or replacement of the inserts. Use a new screw for each insert replacement.
When assembling the cutter to a shrink fit holder, the maximum protrusion can not exceed 10 of the reach of tool. The cutter nomenclature code is made per the following key:
Example: 5702VZP14CA025R73-2 5702
= Stellram Product Family
V =
Screw fixation Z
= Insert shape parallelogram
P =
ISO insert clearance P = 11°, D = 15° 14
= Insert edge length mm
C =
Plain straight shank No flats A
= Through the tool coolant
025 =
Cutting diameter mm R
= Right hand tool
73 =
Reach of tool in mm -2
= Maximum value of the insert radius in 110mm increments
This tool must only be used for the following applications: Face milling, shoulder milling, slotting and pocketing.
Cutting Tool Systems
®
Plunging Cutters
Roughing
220
Designed for high metal removal rates, particularly when roughing, a range of indexable-insert plunge milling cutters is part of Stellram products’ portfolio. Designated 7791VS, they are ideal for machining a wide variety of metals from
stainless steel through all grades of steel, cast irons, aluminium alloys and high temperature alloys.
Cutting Tool Systems
®
Applications – Plunging
221
Plunging Slotting
Slotting Pocketing
Utilising plunge milling techniques can increase productivity between 3 and 10 times over traditional profiling operations.
Stellram’s 7791VS family employs a shell mill body, utilising inserts with 4 cutting edges around the periphery, that take either a 8mm
or 11mm maximum radial cut as it plunges down the wall of a component, which may be vertical, sloping or profiled. The smaller
inserts are used with cutters ranging from 25mm to 50mm diameter while the larger inserts are employed for tools ranging from
63mm to 125mm diameter.
Cutting Tool Systems
®
7791 VS 09
Plunging Cutter
7791 VS 09 Technical Advice
Milling Cutter Order Example: 7791VS09-A040R Milling Insert Order Example: SCMT09T308EN-41 SP6564
7791 VS09 Shell Mill Fixation
Dimensions mm Spares
No. of EDP
Part Number D
d
1
H
teeth
a
e
EDP EDP
029092 7791VS09-A040R 40
16 32
4 8
015262 D4010T 015240
T15 029101 7791VS09-A050R
50 22
40 5
8 015262
D4010T 015240 T15
7791 VS09 Modular Head
Dimensions mm Spares
No. of EDP
Part Number D
d
1
L
teeth
M EDP
EDP
029137 7791VS09S025R35 25
12,5 35
2 M12
015260 D4008T 015240
T15 029138 7791VS09S032R43
32 17,0
43 3
M16 015262
D4010T 015240 T15
Shanks for the Modular Heads see pages 228 - 229.
The scallop height is calculated in relation with the step over.
The maximum radial engagement is directly in relation with insert cutting edge length.
For insert type: SC…09 the a
e
, max is 8 mm.
ae Maximum Workpiece
Insert Tool
Stepover Scallop Height
Tool definition mm Diameter
25 32
40 50
Insert size 9
9 9
9 a
e
max 6,0
6,0 8,0
8,0 Scallop
Step over mm height
0,25 4,97
5,63 6,30
7,05 0,50
7,00 7,94
8,89 9,95
0,75 8,53
9,68 10,85
12,16 1
9,80 11,14
12,49 14,00
2 13,56
15,49 17,44
19,60 3
16,25 18,65
21,07 23,75
4 18,33
21,17 24,00
27,13 5
20,00 23,24
26,46 30,00
6 21,35
24,98 28,57
32,50 7
30,40 34,70
8 32,00
36,66 9
10
Tool Definition
Scallop height and step over
The cutting edge should not be in contact with the material face after
machining to maintain the cutting edge quality.
Shell Mill Fixation
Modular Head
222
Cutting Tool Systems
®
Inserts
for 7791 VS 09
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
SCMT 09_ SCMT 09_
-41
d
l r
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
018186 SCMT09T308E GH1
9,52 9,52
3,97 0,8
0,12
017315 SCMT09T308EN-41 MP91M 9,52
9,52 3,97
0,8 0,04
024107 SCMT09T308EN-41 PFZ 9,52
9,52 3,97
0,8 0,04
015147 SCMT09T308EN-41 X500 9,52
9,52 3,97
0,8 0,04
027731 SCMT09T308EN-41 SP6564 9,52
9,52 3,97
0,8 0,04
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed a
e
3-8mm Speed
Feed Speed
Feed Feed SCMT09
Vc
mmin
h
m
mm
Vc
mmin
h
m
mm
Vc
mmin
h
m
mm
130 - 300 0,12 - 0,30
- -
- -
- -
105 - 200 0,12 - 0,25
- -
- -
- -
115 - 240 0,12 - 0,25
- -
- -
- -
- -
- -
- -
- -
105 - 365 0,12 - 0,30
- -
- -
- -
400 - 1000 0,12 - 0,24
- -
- -
- -
30 - 85 0,05 - 0,12
- -
- -
- -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
Recommended Cutting Conditions
223
Cutting Tool Systems
®
7791 VS 12
Plunging Cutter
7791 VS 12 Shell Mill Fixation
Dimensions mm Spares
No. of EDP
Part Number D
d
1
H
teeth
a
e
EDP EDP
029102 7791VS12-A063R 63
22 40
5 11
015270 F4011T 015240
T15 029103 7791VS12-A080R
80 27
50 6
11 015270
F4011T 015240 T15
029104 7791VS12-A100R 100
32 50
8 11
015270 F4011T 015240
T15 029105 7791VS12-A125R
125 40
63 9
11 015270
F4011T 015240 T15
7791 VS 12 Technical Advice
Milling Cutter Order Example: 7791VS12-A063R Milling Insert Order Example: SCMT12M512E X500
The scallop height is calculated in relation with the step over.
The maximum radial engagement is directly in relation with insert cutting edge length.
For insert type: SC…12 the a
e
, max is 11 mm.
ae Maximum Workpiece
Insert Tool
Stepover Scallop Height
The cutting edge should not be in contact with the material face after
machining to maintain the cutting edge quality.
63 80
100 125
12 12
12 12
11 11
11 11
Step over mm 7,92
8,93 9,99
11,17 11,18
12,61 14,11
15,78 13,67
15,42 17,26
19,31 15,75
17,78 19,90
22,27 22,09
24,98 28,00
31,37 26,83
30,40 34,12
38,26 30,72
34,87 39,19
44,00 34,06
38,73 43,59
48,99 36,99
42,14 47,50
53,44 39,60
45,21 51,03
57,48 41,95
48,00 54,26
61,19 44,09
50,56 57,24
64,62 46,04
52,92 60,00
67,82 Tool definition mm
Diameter Insert size
a
e
max Scallop
height 0,25
0,50 0,75
1 2
3 4
5 6
7 8
9 10
Tool Definition
Scallop height and step over
Shell Mill Fixation
224
Cutting Tool Systems
®
Inserts
for 7791 VS 12
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
SCMT 12_
SCMT 12_ -41
d
l r
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
018192 SCMT12M508E GH1 12,7
12,7 5,00
0,8 0,12
017709 SCMT12M512E GH1 12,7
12,7 5,00
1,2 0,12
017316 SCMT12M512E MP91M 12,7
12,7 5,00
1,2 0,12
015227 SCMT12M512E PFZ 12,7
12,7 5,00
1,2 0,12
017710 SCMT12M512E SFZ 12,7
12,7 5,00
1,2 0,12
024129 SCMT12M512E X500 12,7
12,7 5,00
1,2 0,12
017317 SCMT12M512EN-41 MP91M
12,7 12,7
5,00 1,2
0,05 024108 SCMT12M512EN-41
PFZ 12,7
12,7 5,00
1,2 0,05
015226 SCMT12M512EN-41 X500
12,7 12,7
5,00 1,2
0,05 027732 SCMT12M512EN-41
SP6564 12,7
12,7 5,00
1,2 0,05
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed a
e
3-7mm a
e
8-11mm Speed
Feed Speed
Feed Feed SCMT12
Feed SCMT12 Vc
mmin
h
m
mm
Vc
mmin
h
m
mm
Vc
mmin
h
m
mm
h
m
mm
130 - 300 0,12 - 0,30
0,12 - 0,24 -
- -
- -
105 - 200 0,12 - 0,25
0,12 - 0,20 -
- -
- -
115 - 240 0,12 - 0,25
0,12 - 0,18 -
- -
- -
- -
- -
- -
- -
105 - 365 0,12 - 0,30
0,12 - 0,25 -
- -
- -
400 - 1000 0,12 - 0,24
0,12 - 0,20 -
- -
- -
30 - 85 0,05 - 0,12
0,05 - 0,08 -
- -
- -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
Recommended Cutting Conditions
225
Cutting Tool Systems
®
Modular Tooling
226
Modular Head Tools are designed to allow flexible reach, achieved by an industry standard attachment to cylindrical shanks and morse taper shanks. A full range of machining techniques are achievable.
Cutting Tool Systems
®
Applications – Modular Tooling
227
RadiusEnd Milling
Slotting Slotting
Slotting Pocketing
Plunging Contour
Milling Contour
Milling End Milling
5500 V cutters are for profiling and
finishing operations. A centrally located screw and vee-shaped insert base
provide an accurate position in the tool body.
7690VA
cutters are available in 12mm depth-of-cut versions. A wide
variety of geometries and grades are available for all applications.
7702 VRD
cutters are for roughing and finishing in mould
applications. Its negative axial rake reduces vibration.
7712VRD
cutters 12mm and 16mm insert sizes have a patented design
preventing the insert from rotating in the pocket during heavy feed
operations and unstable conditions. The unique pocket design
ensures a precise number of indexes per insert.
7791VS family utilises inserts with
4 cutting edges around the periphery, that take an 8mm maximum radial cut
as it plunges down the wall of a component, which may be vertical,
sloping or profiled.
7792 VXD
high feed milling cutters are capable of high metal removal in
facing, plunging and slotting applications. The patented insert
design offers better performance than round insert cutters.
Cutting Tool Systems
®
Shanks - Cylindrical
Technical Advice
M: Modular shank
13: Diameter in front of the modular shank D
M8: Tapping in metric M
C16: Cylindrical shank diameter 16mm
090: Total length of the body
228
Cutting Tool Systems
®
Dimensions mm EDP
Part Number
L L
1
D
2
D D
1
M 029099
M-13-M8-C16-090 90
40 16
13 8,5
M8 029139
M-13-M8-C16-110 110
60 16
13 8,5
M8 029140
M-13-M8-C16-130 130
80 16
13 8,5
M8 029141
M-13-M8-C16-170 170
120 16
13 8,5
M8 029142
M-18-M10-C20-110 110
60 20
18 10,5
M10 029143
M-18-M10-C20-130 130
80 20
18 10,5
M10 029144
M-18-M10-C20-170 170
120 20
18 10,5
M10 029145
M-18-M10-C20-190 190
140 20
18 10,5
M10 029146
M-21-M12-C25-131 131
75 25
21 12,5
M12 029147
M-21-M12-C25-156 156
100 25
21 12,5
M12 029148
M-21-M12-C25-181 181
125 25
21 12,5
M12 029149
M-21-M12-C25-206 206
150 25
21 12,5
M12 029150
M-21-M12-C25-231 231
175 25
21 12,5
M12 029151
M-29-M16-C32-160 160
100 32
29 17,0
M16 029152
M-29-M16-C32-210 210
150 32
29 17,0
M16 029153
M-29-M16-C32-260 260
200 32
29 17,0
M16 029154
M-29-M16-C32-310 310
250 32
29 17,0
M16
Cylindrical shank in high density alloy
Example with cylindrical shank: M-13-M8-C16-090
Shanks - Morse Taper
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
229
Cutting Tool Systems
®
Dimensions mm EDP
Part Number
L L
1
MT D
D
1
M 029100
M-13-M8-M2-020 84
20 MT2
13 8,5
M8 029155
M-13-M8-M2-040 104
40 MT2
13 8,5
M8 029156
M-13-M8-M2-060 124
60 MT2
13 8,5
M8 029157
M-13-M8-M3-080 159
80 MT3
13 8,5
M8 029158
M-13-M8-M3-100 179
100 MT3
13 8,5
M8 029159
M-18-M10-M2-020 84
20 MT2
18 10,5
M10 029160
M-18-M10-M2-040 104
40 MT2
18 10,5
M10 029161
M-18-M10-M2-060 124
60 MT2
18 10,5
M10 029162
M-18-M10-M3-080 159
80 MT3
18 10,5
M10 029163
M-18-M10-M3-100 179
100 MT3
18 10,5
M10 029164
M-21-M12-M3-030 109
30 MT3
21 12,5
M12 029165
M-21-M12-M3-045 124
45 MT3
21 12,5
M12 029166
M-21-M12-M3-060 139
60 MT3
21 12,5
M12 029167
M-21-M12-M3-075 154
75 MT3
21 12,5
M12 029168
M-21-M12-M3-085 164
85 MT3
21 12,5
M12 029169
M-21-M12-M3-095 174
95 MT3
21 12,5
M12 029170
M-21-M12-M4-120 220
120 MT4
21 12,5
M12 029171
M-29-M16-M4-035 134
35 MT4
29 17,0
M16 029172
M-29-M16-M4-065 165
65 MT4
29 17,0
M16 029173
M-29-M16-M4-095 195
95 MT4
29 17,0
M16 029174
M-29-M16-M5-120 249.50
120 MT5
29 17,0
M16 029175
M-29-M16-M5-150 279.50
150 MT5
29 17,0
M16 029176
M-29-M16-M5-180 309.50
180 MT5
29 17,0
M16
Morse taper shank in tool steel
Example with Morse Taper shank: M-13-M8-M2-020
Technical Advice
M: Modular shank
13: Diameter in front of the modular shank D
M8: Tapping in metric M
M2: Morse Taper size 2
020: Usefull length of the body
MT
Modular Heads
230
Cutting Tool Systems
®
Dimensions mm Spares
No. of EDP
Part Number D
1
D
2
L M
d
1
Inserts Inserts
EDP EDP
029128 5500V08SR25 8
- 25
M8 8,5
1 RG08S 022149
55.671 018487
T6 029129 5500V10SR25
10 -
25 M8
8,5 1
RG10S 015250 55.672
018488 T7
029130 5500V12SR35 12
- 35
M8 8,5
1 RG12S 015251
55.674 013215
T10 029131 5500V16SR35
16 -
35 M8
8,5 1
RG16S 022150 55.675
015240 T15
029132 5500V20SR35 20
- 35
M10 10.5 1
RG20S 015252 55.676
023256 T20
029133 5500V25SR43 25
- 43
M12 12.5 1
RG25S 015253 55.677
023256 T20
029121 7712VRD12S024R35 24
12 35
M12 12,5 2
RD...12... 022056 F3507T
015240 T15
029124 7712VRD12S035R35 35
23 35
M16 17,0 3
RD...12... 022056 F3507T
015240 T15
029125 7712VRD12S042R43 42
30 43
M16 17,0 4
RD...12... 022056 F3507T
015240 T15
029126 7712VRD16S030R43 30
14 43
M16 17,0 2
RD...16... 015270 F4011T
023256 T20
029127 7712VRD16S032R43 32
16 43
M16 17,0 2
RD...16... 015270 F4011T
023256 T20
5500V
7712VRD
029111 7702VRD07S015R25 15
8 25
M8 8,5
2 RD...07... 015060
F2505T 018488
T7 029112 7702VRD07S020R25
20 13
25 M10 10,5
4 RD...07... 015060
F2505T 018488
T7 029113 7702VRD07S025R35
25 18
35 M12 12,5
5 RD...07... 015060
F2505T 018488
T7 029114 7702VRD07S030R35
30 23
35 M16 17,0
5 RD...07... 015060
F2505T 018488
T7 029234 7702VRD07S035R35
35 28
35 M16 17,0
6 RD...07... 015060
F2505T 018488
T7 029116 7702VRD10S020R30
20 10
30 M10 10,5
2 RD…10… 022056
F3507T 015240
T15 029117 7702VRD10S025R35
25 15
35 M12 12,5
3 RD…10… 022056
F3507T 015240 T15
029118 7702VRD10S030R35 30
20 35
M16 17,0 4
RD…10… 022056 F3507T
015240 T15
029120 7702VRD10S035R35 35
25 35
M16 17,0 5
RD…10… 022056 F3507T
015240 T15
7702VRD
For Inserts and Cutting Data refer to pages 162 - 173.
For Inserts and Cutting Data refer to pages 192 - 195.
For Inserts and Cutting Data refer to pages 202 - 205.
5500 V
7702 VRD
7712 VRD
L
Modular Heads
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
231
Cutting Tool Systems
®
029137 7791VS09S025R35
25 35
M12 12,5
2 SC...09... 015260
F4008T 015240
T15 029135 7791VS09S032R43
32 43
M16 17,0
3 SC...09... 015262
F4010T 015240
T15 Dimensions mm
Spares No. of
EDP
Part Number D
L M
D
1
teeth Inserts
EDP EDP
029134 7690VA12S020R35 20
35 M10
10,5 2
AD...12... 027860 F3007T
022157 T8
029135 7690VA12S025R35 25
35 M12
12,5 3
AD...12... 027860 F3007T
022157 T8
029136 7690VA12S032R43 32
43 M16
17,0 4
AD...12... 027860 F3007T
022157 T8
7791VS09 7690VA12
7792VXD09
Dimensions mm Spares
a
p
No. of
EDP Part Number
D LH
l
2
d
1 max.
teeth
EDP EDP
029465 7792VXD09S025Z2R35 25
35 M12
21 1,5
2 015269
F3508T 015240
T15 029466 7792VXD09S032Z3R43
32 43
M16 29
1,5 3
015064 F3510T
015240 T15
For Inserts and Cutting Data refer to pages 22 - 23.
For Inserts and Cutting Data refer to pages 222 - 223.
For Inserts and Cutting Data refer to pages 62 - 63.
7690 VA12
7791 VS09
7792 VXD09
T-Slot Cutters
232
These cutters produce T-slots after prior machining of the shaft passage. They are compact, rigid and built to
an original Stellram patented design that allows higher speeds and feeds than competitive cutters.
All Stellram T-Slot cutters feature P-20 tool steel bodies.
Cutting Tool Systems
®
Applications–T-Slot Cutters
233
T-Slot Milling
T-SLOT CUTTERS
The 5400 VM cutter is specifically designed for producing T-slots after
machining of the shaft passage. This patented design places two inserts
slightly higher on the body to machine the top of the slot while the other two
machine the bottom of the slot.
Thicker walls than competitors’ cutters provide greater support to the inserts
and decrease vibration. The design allows chips to evacuate
through the slot already machined. When possible the tool shank passage
should be only 1mm below the top of the T-slot, allowing the chips to
evacuate through the slot produced by this cutter.
5400 VM
Cutting Tool Systems
®
5400 VM 04
T-Slot Milling Cutter
5400 VM 04 Technical Advice
Milling Cutter Order Example:
5400VM04WA021R
Milling Insert Order Example:
MPFW0402PPTR X44 MPFW0402PPTL X44
For complete cutting conditions refer to page: 288
Dimensions mm Spares
No. of EDP
Part Number D
L l
1
l
2
d
1
d
2
Inserts
EDP EDP
021662 5400VM 04 WA018R 18
70 8
25 12
8 2R + 2L 015059 F2004T
018487 T6
021663 5400VM 04 WA021R 21
75 9
30 12
10 2R + 2L 015059 F2004T 018487
T6
5400 VM 04 Weldon Shank
1 mm
a b
0,5 mm
Stellram recommends the use of method a whenever possible. Compressed air or sufficient coolant is used to ensure adequate
chip evacation.
Weldon Shank
L
l
2
D l
1
d
2
d
1
234
Cutting Tool Systems
®
Inserts
for 5400 VM 04
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPFW 04_
MPHW 04_
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
024148 MPFW 04 02PPTR GH1
4,76 4,76
2,38 Facet
0,07 025799 MPFW 04 02PPTL
GH1 4,76
4,76 2,38
Facet 0,07
015158 MPFW 04 02PPTR SFZ
4,76 4,76
2,38 Facet
0,07 015157 MPFW 04 02PPTL
SFZ 4,76
4,76 2,38
Facet 0,07
027902 MPFW 04 02PPTR SP6564
4,76 4,76
2,38 Facet
0,07 027903 MPFW 04 02PPTL
SP6564 4,76
4,76 2,38
Facet 0,07
017427 MPFW 04 02PPTR X44
4,76 4,76
2,38 Facet
0,07 017426 MPFW 04 02PPTL
X44 4,76
4,76 2,38
Facet 0,07
017666 MPHW 04 02PPTR X500
4,76 4,76
2,38 Facet
0,07 017667 MPHW 04 02PPTL
X500 4,76
4,76 2,38
Facet 0,07
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
180 - 220 0,08 - 0,12
- -
- -
- -
- 70 - 110
0,07 - 0,10 -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
140 - 280 0,07 - 0,10
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_04 Recommended Cutting Conditions
235
Cutting Tool Systems
®
5400 VM 06
T-Slot Milling Cutter
Dimensions mm Spares
No. of EDP
Part Number D
L l
1
l
2
d
1
d
2
Inserts
EDP EDP
021664 5400VM 06 WA025R 25
83 11
35 16
12 2R + 2L 015060 F2505T 018488
T7
5400 VM 06 Weldon Shank
5400 VM 04 Technical Advice
Milling Cutter Order Example:
5400VM06WA025R
Milling Insert Order Example:
MPHW0602PPTR MP91M MPHW0602PPTL MP91M
For complete cutting conditions refer to page: 288
1 mm
a b
0,5 mm
Stellram recommends the use of method a whenever possible. Compressed air or sufficient coolant is used to ensure adequate
chip evacation.
Weldon Shank
L
l
2
D l
1
d
2
d
1
236
Cutting Tool Systems
®
Inserts
for 5400 VM 06
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPEX 06_ -701
MPFW 06_
MPHW 06_
MPMT 06_ -43
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
024927 MPEX 06 02PPFR-701 GH1
6,35 6,35
2,38 Facet
0,02 024926 MPEX 06 02PPFL-701
GH1 6,35
6,35 2,38
Facet 0,02
017638 MPEX 06 02PPFR-701 SFZ
6,35 6,35
2,38 Facet
0,02 017639 MPEX 06 02PPFL-701
SFZ 6,35
6,35 2,38
Facet 0,02
017649 MPFW 06 02PPTR GH1
6,35 6,35
2,38 Facet
0,07 017652 MPFW 06 02PPTL
GH1 6,35
6,35 2,38
Facet 0,07
014400 MPFW 06 02PPTR SFZ
6,35 6,35
2,38 Facet
0,07 015159 MPFW 06 02PPTL
SFZ 6,35
6,35 2,38
Facet 0,07
027904 MPFW 06 02PPTR SFZ
6,35 6,35
2,38 Facet
0,07 027905 MPFW 06 02PPTL
SFZ 6,35
6,35 2,38
Facet 0,07
017301 MPHW 06 02PPTR MP91M
6,35 6,35
2,38 Facet
0,07 017300 MPHW 06 02PPTL
MP91M 6,35
6,35 2,38
Facet 0,07
017669 MPHW 06 02PPTL X500
6,35 6,35
2,38 Facet
0,07 017668 MPHW 06 02PPTR
X500 6,35
6,35 2,38
Facet 0,07
015180 MPMT 06 0204EN-43 X500
6,35 6,35
2,38 0,4
0,04
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
180 - 220 0,10 - 0,15
- -
- -
- -
- 70 - 110
0,08 - 0,12 -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
140 - 280 0,08 - 0,12
- -
- -
- -
- 275 - 450
0,06 - 0,10 -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_06 Recommended Cutting Conditions
237
Cutting Tool Systems
®
5400 VM 08
T-Slot Milling Cutter
Dimensions mm Spares
No. of EDP
Part Number D
L l
1
l
2
d
1
d
2
Inserts
EDP EDP
018313 5400VM 08 WA032R 32
91 14
43 16
15 2R + 2L 015063 F3008T 013214
T9
5400 VM 08 Weldon Shank
5400 VM 08 Technical Advice
Milling Cutter Order Example:
5400VM08WA032R
Milling Insert Order Example:
MPFW0803PPTR SFZ MPFW0803PPTL SFZ
For complete cutting conditions refer to page: 288
1 mm
a b
0,5 mm
Stellram recommends the use of method a whenever possible. Compressed air or sufficient coolant is used to ensure adequate
chip evacation.
Weldon Shank
L
l
2
D l
1
d
2
d
1
238
Cutting Tool Systems
®
Inserts
for 5400 VM 08
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPEX 08_ -701
MPFW 08_
MPHT 08_ -42
MPMW 08_
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017642 MPEX 08 03PPFR-701 GH1
7,94 7,94
3,18 Facet
0,02 024928 MPEX 08 03PPFL-701
GH1 7,94
7,94 3,18
Facet 0,02
017640 MPEX 08 03PPER-701 PFZ.
7,94 7,94
3,18 Facet
0,02 017641 MPEX 08 03PPEL-701
PFZ. 7,94
7,94 3,18
Facet 0,02
017489 MPEX 08 03PPFR-701 SFZ
7,94 7,94
3,18 Facet
0,02 017490 MPEX 08 03PPFL-701
SFZ 7,94
7,94 3,18
Facet 0,02
017655 MPFW 08 03PPTR GH1
7,94 7,94
3,18 Facet
0,1 017658 MPFW 08 03PPTL
GH1 7,94
7,94 3,18
Facet 0,1
017653 MPFW 08 03PPTR SF30
7,94 7,94
3,18 Facet
0,1 017656 MPFW 08 03PPTL
SF30 7,94
7,94 3,18
Facet 0,1
014401 MPFW 08 03PPTR SFZ
7,94 7,94
3,18 Facet
0,1 017659 MPFW 08 03PPTL
SFZ 7,94
7,94 3,18
Facet 0,1
017654 MPFW 08 03PPTR X44
7,94 7,94
3,18 Facet
0,1 017657 MPFW 08 03PPTL
X44 7,94
7,94 3,18
Facet 0,1
017297 MPHT 08 03PPTR-42 MP91M
7,94 7,94
3,18 Facet
0,1 017296 MPHT 08 03PPTL-42
MP91M 7,94
7,94 3,18
Facet 0,1
023250 MPHT 08 03PPTR-42 PFZ
7,94 7,94
3,18 Facet
0,1 023249 MPHT 08 03PPTL-42
PFZ 7,94
7,94 3,18
Facet 0,1
027906 MPHT 08 03PPTR-42 SP6564
7,94 7,94
3,18 Facet
0,1 027907 MPHT 08 03PPTL-42
SP6564 7,94
7,94 3,18
Facet 0,1
015140 MPHT 08 03PPTR-42 X500
7,94 7,94
3,18 Facet
0,1 015138 MPHT 08 03PPTL-42
X500 7,94
7,94 3,18
Facet 0,1
017670 MPMW 08 0304TN SF30
7,94 7,94
3,18 0,4
0,1
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
180 - 220 0,12 - 0,18
- -
- -
- -
- 70 - 110
0,10 - 0,15 -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
140 - 280 0,10 - 0,15
- -
- -
- -
- 275 - 450
0,06 - 0,10 -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_08 Recommended Cutting Conditions
239
Cutting Tool Systems
®
5400 VM 11
T-Slot Milling Cutter
Dimensions mm Spares
No. of EDP
Part Number D
L l
1
l
2
d
1
d
2
Inserts
EDP EDP
021665 5400VM 11 WA040R 40
106 18
50 25
19 2R + 2L 015062 D4010T 015240 T15
5400 VM 11 Weldon Shank
5400 VM 11 Technical Advice
Milling Cutter Order Example:
5400VM11WA040R
Milling Insert Order Example:
MPFW1104PPTR X44 MPFW1104PPTL X44
For complete cutting conditions refer to page: 288
1 mm
a b
0,5 mm
Stellram recommends the use of method a whenever possible. Compressed air or sufficient coolant is used to ensure adequate
chip evacation.
Weldon Shank
L
l
2
D l
1
d
2
d
1
240
Cutting Tool Systems
®
Inserts
for 5400 VM 11
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPEX 11_ -701
MPFW 11_
MPHT 11_ -42
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017643 MPEX 11 04PPFR-701 GH1
11,11 11,11 4,76 Facet
0,02 017644 MPEX 11 04PPFL-701
GH1 11,11 11,11 4,76
Facet 0,02
017440 MPFW 11 04PPTR GH1
11,11 11,11 4,76 Facet
0,15 017439 MPFW 11 04PPTL
GH1 11,11 11,11 4,76
Facet 0,15
018182 MPFW 11 04PPTR SF30
11,11 11,11 4,76 Facet
0,15 018181 MPFW 11 04PPTL
SF30 11,11 11,11 4,76
Facet 0,15
017660 MPFW 11 04PPTR SFZ
11,11 11,11 4,76 Facet
0,15 017662 MPFW 11 04PPTL
SFZ 11,11 11,11 4,76
Facet 0,15
017777 MPFW 11 04PPTR X44
11,11 11,11 4,76 Facet
0,15 017336 MPFW 11 04PPTL
X44 11,11 11,11 4,76
Facet 0,15
017299 MPHT 11 04PPTR-42 MP91M
11,11 11,11 4,76 Facet
0,1 017298 MPHT 11 04PPTL-42
MP91M 11,11 11,11 4,76
Facet 0,1
027908 MPHT 11 04PPTR-42 SP6564
11,11 11,11 4,76 Facet
0,1 027909 MPHT 11 04PPTL-42
SP6564 11,11 11,11 4,76
Facet 0,1
015142 MPHT 11 04PPTR-42 X500
11,11 11,11 4,76 Facet
0,1 015141 MPHT 11 04PPTL-42
X500 11,11 11,11 4,76
Facet 0,1
hm = average chip thickness
Roughing Semi-Finishing
Finishing
Speed Feed
D.O.C. Speed
Feed D.O.C.
Speed Feed
D.O.C.
Material
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
Vc
mmin
hm
mm
ap
mm
180 - 220 0,12 - 0,20
- -
- -
- -
- 70 - 110
0,10 - 0,18 -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
140 - 280 0,10 - 0,18
- -
- -
- -
- 275 - 450
0,06 - 0,10 -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_11 Recommended Cutting Conditions
241
Cutting Tool Systems
®
Thread Milling
242
The advent of modern machining centres allows for simultaneous multi-axis machining.This permits thread milling operations to be
completed easily with the use of helical interpolation programming and economically with modern tools and methods.
The Stellram system includes solid carbide tools for threads from M6 or 14” UNC and the world patented indexable insert system with
single insert, twin insert and four inserted tools for ultimate flexibility. The Stellram thread milling system is 100 full thread form on inserts
and solid carbide tools.
Cutting Tool Systems
®
The Advantages
243
1.
All Stellram’s thread mills are 100 full form profile
2.
Produces a thread to within 1 pitch of the bottom of blind or counterbored holes
3.
No undercuts are required, thus no pre-work and fewer tools required
4.
Produces a thread to any size or tolerance
5.
Produces predictable and consistent threads
6.
Right hand or left hand threads can be produced with the same tool
7.
Completes a thread in one machine set up
8.
Tools with NPT, NPTF, BSPT, BSW thread forms produce internal, external, right hand and left hand
threads with the same tools
9.
Produces easy to handle chips
10.
Minimises power requirements
11.
Interrupted cuts and casting mis-match is no problem
12.
Excellent surface finish eliminates deburring operations
13.
Multi-start threads are easy to produce
14.
No broken taps to remove
Features
• Menu driven options for thread form, thread size and material • Recommends best cutter and inserts, or solid carbide cutter
• Automatically calculates feeds and speeds • Generates programme for popular CNC controls
Cutting Tool Systems
®
Technical Information
Thread Milling
244
External Right Hand
External Left Hand
Internal Right Hand
Internal Left Hand
The Cutter Path
As with most milling applications, Stellram recommends CLIMB MILLING techniques wherever possible. However, there are
two important factors to consider for the path of the cutting tool when thread milling:
1. Best cutting action for the tool 2. The effect of chips in the hole