Repeat operation 3 on the other ‘upper’ cartridges and using the same edge

Mounting Adjustments Adjusting Cartridges 144 B ADJUSTING 7200 VM 0406 08 CUTTERS WITHOUT ADJUSTING SCREW 1. Measure the exact thickness of the hub. 2. Mount and clamp the cutter tightly onto the adjusting unit on the centering seat. 3. Gently loosen the fixing screw on the first ‘upper’ cartridge and push it downwards. 4. Mount on the adjustable cartridge the corresponding indexable insert see A 5.

5. Position and secure the gauge according to A 6, then work out the reference

height and proceed to bring the dial to zero as under points A 7 and A 8. 6. Put the rectangular end using the longest edge for cutter widths from 10 to 14 mm of the adjusting lever underneath the cartridge. 7. By moving the lever downwards, lift the cartridge, i.e. push the insert wiper edge against the plunger, until the dial hand reads the pre-set zero mark. 8. Tighten, but do not lock, the fixing screw of the cartridge, while making sure that the dial hand remains on zero.

9. Repeat operation 3 on the other ‘upper’ cartridges and using the same edge

of the same insert, continue adjusting them following points 6, 7 and 8. 10. Turn the cutter upside down and always using the same edge of the same insert continue with operations 3, 4, 6, 7 and 8. 11. Proceed with final checking and be sure to lock the fixing screw on all the cartridges. NOTE: “Half-side” cutters, with non-staggered teeth, need only be adjusted on one side. 8 11 3 4 5 5 7 7 5 Cutting Tool Systems ® 145 Cutting Tool Systems ® Long Edge Cutters Fully Effective Flutes and Staggered Flute Cutters 146 These high productivity cutters are designed to remove high volumes of material in square shoulder and slot milling applications. These cutters feature P-20 tool steel bodies. Through-tool coolant, where available, allowing better chip evacuation and higher feed rates. Cutting Tool Systems ® Applications–Long Edge Cutters 147 Slotting Slotting Slotting Side Milling End Milling RadiusEnd Milling LONG EDGE CUTTERS The teeth on 5210 VS cutters are set with a pronounced left hand helix angle. The chosen angle allows, in most cases, at least two teeth to be engaged in the material continuously allowing a progressive attack on the material by each cutting stroke, thereby reducing shocks. A cutter with a left hand helix has the added advantage of absorbing any looseness in the spindle thus reducing vibration. Cutting starts with the top of the teeth which decreases torsion and initial bending of the tool body. The negative helix allows a large area for chip formation and chip flow. The indexable inserts used on these tools are particularly thick for high shock resistance and also protection of the tool body. The 5210 VM is a smaller complement to the 5210 VS cutter. Rhombic MP style inserts are used instead of square inserts and a right hand helix is used. The 5315VA12 is an extension of the versatile 7690VA12 programme. This cutter uses a range of 12mm A-style inserts. The 5315VA16 is an extension of the versatile 7690VA16 programme. This cutter uses industry standard AP 16 style inserts. Both families offer full effective flutes for high feed rates and right-hand helix angles. Both are ideal for side milling and slotting. 5210 VS 5210 VM 5315 VA Cutting Tool Systems ® 5210 VM 04 Long Edge Cutter 5210 VM 04 Technical Advice Milling Cutter Order Example: 5210VM04W016R22 Milling Insert Order Example: MPHW0402PPTR X500 MPHW0602PPTR X500 For complete cutting conditions refer to page: 288 Dimensions mm Spares No. of No. of EDP Part Number D L l 1 l 2 d 1 teeth Inserts EDP EDP 018306 5210VM 04 W016R22 16 80 22 30 20 2 a. 6 015059 F2004T 018487 T6 b. 1 015060 F2505T 018488 T7 5210 VM 04 Weldon Shank Feed correcting for profiling Engagement a e diam Coef ficient The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter. Example: 5210VM04W016R22 using a 1.6mm radial engagement a e = 10 of the cutter diameter. At 10, your coefficient is 1.6 see chart; therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling. Weldon Shank d 1 L I 2 D I 1 148 Cutting Tool Systems ® Inserts for 5210 VM 04 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P MPFW 04_ MPHW 04_ MPFW 06_ MPHW 06_ d l r 86° s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 024148 MPFW 04 02PPTR GH1 a. 4,76 4,76 2,38 Facet 0,07 017645 MPFW 04 02PPTR SF30 a. 4,76 4,76 2,38 Facet 0,07 015158 MPFW 04 02PPTR SFZ a. 4,76 4,76 2,38 Facet 0,07 027902 MPFW 04 02PPTR SP6564 a. 4,76 4,76 2,38 Facet 0,07 017427 MPFW 04 02PPTR X44 a. 4,76 4,76 2,38 Facet 0,07 017666 MPHW 04 02PPTR X500 a. 4,76 4,76 2,38 Facet 0,07 017649 MPFW 06 02PPTR GH1 b. 6,35 6,35 2,38 Facet 0,07 017647 MPFW 06 02PPTR SF30 b. 6,35 6,35 2,38 Facet 0,07 014400 MPFW 06 02PPTR SFZ b. 6,35 6,35 2,38 Facet 0,07 027904 MPFW 06 02PPTR SP6564 b. 6,35 6,35 2,38 Facet 0,07 017648 MPFW 06 02PPTR X44 b. 6,35 6,35 2,38 Facet 0,07 017668 MPHW 06 02PPTR X500 b. 6,35 6,35 2,38 Facet 0,07 hm = average chip thickness Roughing Semi-Finishing Finishing Speed FeedRev. D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin h m mm ap mm Vc mmin h m mm ap mm Vc mmin h m mm ap mm 180 - 220 0,10 - 0,16 22,0 - - - - - - 70 - 110 0,08 - 0,12 22,0 - - - - - - - - - - - - - - - - - - - - - - - - 140 - 280 0,08 - 0,12 22,0 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC Recommended Cutting Conditions 149 Cutting Tool Systems ® 5210 VM 06 Long Edge Cutter Both inserts are required for each cutter. Dimensions mm Spares No. of No. of EDP Part Number D L l 1 l 2 d 1 teeth Inserts EDP EDP 021650 5210VM 06 W020R26 20 92 26 36 25 2 a. 5 015060 F2505T 018488 T7 b. 1 015063 F3008T 013214 T9 021651 5210VM 06 W025R32 25 108 32 48 32 3 a. 11 015060 F2505T 018488 T7 b. 1 015063 F3008T 013214 T9 5210 VM 06 Weldon Shank 5210 VM 06 Technical Advice Milling Cutter Order Example: 5210VM06W020R26 Milling Insert Order Example: MPFW0602PPTR SFZ MPFW0803PPTR SFZ For complete cutting conditions refer to page: 288 Feed correcting for profiling Engagement a e diam Coef ficient The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter. Example: 5210M06W020R26 using a 2,0mm radial engagement a e = 10 of the cutter diameter. At 10, your coefficient is 1.6 see chart; therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling. Weldon Shank d 1 L I 2 D I 1 150 Cutting Tool Systems ® Inserts for 5210 VM 06 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P MPFW 06_ MPFW 08_ d l r 86° s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 017649 MPFW 06 02PPTR GH1 a. 6,35 6,35 2,38 Facet 0,07 017647 MPFW 06 02PPTR SF30 a. 6,35 6,35 2,38 Facet 0,07 014400 MPFW 06 02PPTR SFZ a. 6,35 6,35 2,38 Facet 0,07 017648 MPFW 06 02PPTR X44 a. 6,35 6,35 2,38 Facet 0,07 017655 MPFW 08 03PPTR GH1 b. 7,94 7,94 3,18 Facet 0,1 017653 MPFW 08 03PPTR SF30 b. 7,94 7,94 3,18 Facet 0,1 014401 MPFW 08 03PPTR SFZ b. 7,94 7,94 3,18 Facet 0,1 017654 MPFW 08 03PPTR X44 b. 7,94 7,94 3,18 Facet 0,1 For ∅ 25, ap max is 32 mm. For ∅ 20, ap max is 25 mm. hm = average chip thickness Roughing Semi-Finishing Finishing Speed FeedRev. D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin h m mm ap mm Vc mmin h m mm ap mm Vc mmin h m mm ap mm 180 - 220 0,12 - 0,18 See l 1 - - - - - - 70 - 110 0,10 - 0,15 See l 1 - - - - - - - - - - - - - - - - - - - - - - - - 140 - 280 0,10 - 0,15 See l 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC Recommended Cutting Conditions 151 Cutting Tool Systems ® 5210 VS 09 Long Edge Cutter Dimensions mm Spares No. of No. of EDP Part Number D L l 1 l 2 l 3 d 1 teeth Inserts EDP EDP 015235 5210VS 09 WA032R50 32 119 50 57 - 32 3 11 015262 D4010T 015240 T15 5210 VS 09 Weldon Shank 5210 VS 09 Technical Advice Milling Cutter Order Example: 5210VS09WA032R50 Milling Insert Order Example: SCMT09 T308T SFZ For complete cutting conditions refer to page: 288 Feed correcting for profiling Engagement a e diam Coef ficient The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter. Example: 5210VS09WA032R50 using a 3,2mm radial engagement a e = 10 of the cutter diameter. At 10, your coefficient is 1.6 see chart; therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling. Weldon Shank L I 2 I 1 D 152 Cutting Tool Systems ® d 1 Inserts for 5210 VS 09 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P SCMT 09_ SCMT 09_ -41 d l r s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 017703 SCMT 09 T308E SF30 9,52 9,52 3,97 0,8 0,15 018188 SCMT 09 T308E SFZ 9,52 9,52 3,97 0,8 0,15 015225 SCMT 09 T308T PFZ 9,52 9,52 3,97 0,8 0,15 017704 SCMT 09 T308T SF30 9,52 9,52 3,97 0,8 0,15 017705 SCMT 09 T308T SFZ 9,52 9,52 3,97 0,8 0,15 027896 SCMT 09 T308T SP6564 9,52 9,52 3,97 0,8 0,15 015224 SCMT 09 T308T X44 9,52 9,52 3,97 0,8 0,15 024107 SCMT 09 T308EN-41 PFZ 9,52 9,52 3,97 0,8 0,04 015147 SCMT 09 T308EN-41 X500 9,52 9,52 3,97 0,8 0,04 027731 SCMT 09 T308EN-41 SP6564 9,52 9,52 3,97 0,8 0,04 hm = average chip thickness Roughing Semi-Finishing Finishing Speed FeedRev. D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin h m mm ap mm Vc mmin h m mm ap mm Vc mmin h m mm ap mm 180 - 220 0,25 - 0,40 See l 1 - - - - - - 70 - 110 0,20 - 0,35 See l 1 - - - - - - - - - - - - - - - - - - - - - - - - 140 - 280 0,20 - 0,35 See l 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC SC_09 Recommended Cutting Conditions 153 Cutting Tool Systems ® 5210 VS 12 Long Edge Cutter Dimensions mm Spares No. of No. of EDP Part Number D LH l 1 l 2 l 3 d 1 teeth Inserts EDP EDP 021656 5210VS 12 -080R68 80 82 68 - - 32 4 a. 14 015266 D5013T 015241 T20 b. 2 015266 D5013T 015241 T20 021657 5210VS 12 -100R77 100 92 77 - - 40 6 a. 27 015266 D5013T 015241 T20 b. 2 015266 D5013T 015241 T20 5210 VS 12 Shell Mill Fixation 021658 5210VS 12 G050R76 50 226 76 105 124,1 G50 3 a. 13 015266 D5013T 015241 T20 b. 1 015266 D5013T 015241 T20 021659 5210VS 12 T050R76 50 247 76 105 120,2 T50 3 a. 13 015266 D5013T 015241 T20 b. 1 015266 D5013T 015241 T20 5210 VS 12 Technical Advice Milling Cutter Order Example: 5210VS12-080R68 Milling Insert Order Example: SOMT12M612SN-B PFZ SOMT15M612SN-B PFZ For complete cutting conditions refer to page: 288 Feed correcting for profiling Engagement a e diam Coef ficient The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter. Example: 5210VS12-100R77 using a 10,0mm radial engagement a e = 10 of the cutter diameter. At 10, your coefficient is 1.6 see chart; therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling. Shell Mill Fixation I 1 D H d 1 DIN 69871 Shank a b I 3 L I 2 I 1 D DIN 2080 Shank L I 2 I 1 D I 3 154 Cutting Tool Systems ® 5210 VS 12 Integral DIN 69871 – 50 Taper 5210 VS 12 Integral ISO 50 Taper Both inserts are required for each cutter. Inserts for 5210 VS 12 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P SOMT 12_ SOMT 15_ d l r s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 017329 SOMT 12 M612SN-B MP91M a. 12,7 12,7 6,0 1,2 0,15 017733 SOMT 12 M612SN-B GH1 a. 12,7 12,7 6,0 1,2 0,15 017734 SOMT 12 M612SN-B PFZ a. 12,7 12,7 6,0 1,2 0,15 017732 SOMT 12 M612SN-B SF30 a. 12,7 12,7 6,0 1,2 0,15 027899 SOMT 12 M612SN-B SP6564 a. 12,7 12,7 6,0 1,2 0,15 015191 SOMT 12 M612SN-B X44 a. 12,7 12,7 6,0 1,2 0,15 015190 SOMT 12 M612SN-B X500 a. 12,7 12,7 6,0 1,2 0,15 017330 SOMT 15 M612SN-B MP91M b. 15,88 15,88 6,0 1,2 0,15 017737 SOMT 15 M612SN-B GH1 b. 15,88 15,88 6,0 1,2 0,15 017738 SOMT 15 M612SN-B PFZ b. 15,88 15,88 6,0 1,2 0,15 017736 SOMT 15 M612SN-B SF30 b. 15,88 15,88 6,0 1,2 0,15 027900 SOMT 15 M612SN-B SP6564 b. 15,88 15,88 6,0 1,2 0,15 015193 SOMT 15 M612SN-B X44 b. 15,88 15,88 6,0 1,2 0,15 015192 SOMT 15 M612SN-B X500 b. 15,88 15,88 6,0 1,2 0,15 hm = average chip thickness Roughing ø 50 Roughing ø 80 Roughing ø 100 Speed FeedRev. D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin h m mm ap mm Vc mmin h m mm ap mm Vc mmin h m mm ap mm 180 - 220 0,30 - 0,50 See l 1 180 - 220 0,50 - 0,90 See l 1 180 - 220 0,50 - 0,90 See l 1 70 - 110 0,25 - 0,45 See l 1 70 - 110 0,40 - 0,70 See l 1 70 - 110 0,40 - 0,70 See l 1 - - - - - - - - - - - - - - - - - - 140 - 280 0,25 - 0,45 See l 1 140 - 280 0,40 - 0,70 See l 1 140 - 280 0,40 - 0,70 See l 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC Recommended Cutting Conditions 155 Cutting Tool Systems ® 5315 VA 12 Long Edge Milling Cutter Dimensions mm Spares a p max. a p max. No. of No. of EDP Part Number D LH Profiling Slotting l 2 d 1 teeth inserts EDP EDP 029106 5315VA12WA025R23 25 96 23 15 40 25 2 4 027860 F3007T 022157 T8 029107 5315VA12WA025R35 25 106 35 7 50 25 2 6 027860 F3007T 022157 T8 029108 5315VA12WA032R35 32 110 35 20 50 32 3 9 027860 F3007T 022157 T8 029109 5315VA12WA040R45 40 130 45 20 60 40 3 12 027860 F3007T 022157 T8 5315 VA 12 Weldon Shank 029110 5315VA12-A040R34 40 50 34 20 - 16 3 9 027860 F3007T 022157 T8 Please note that a maximum of 0,8mm insert radius is allowed on the 5315VA12 range of cutters. Larger radii inserts can be used on the leading edge if the body is modified. 5315 VA 12 Shell Mill Fixation 5315 VA 12 Technical Advice Milling Cutter Order Example: 5315VA12WA025R35 Milling Insert Order Example: ADHT12T3PDER-46 X500 For complete cutting conditions refer to page: 288 Feed correcting for profiling Engagement a e diam Coef ficient The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter. Example: 5315VA12WA040R45 using a 4,0mm radial engagement a e = 10 of the cutter diameter. At 10, your coefficient is 1.6 see chart; therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling. Weldon Shank Shell Mill Fixation a p H D d 1 156 Cutting Tool Systems ® Inserts for 5315 VA 12 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P Please note that for the 5315 range, only a maximum 0,8mm radius is allowed. ADKT 12_ -45 ADGT 12_ -721 ADHT 12_ -46 d l r 85° s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 027914 ADKT12T3PDER-45 SP6564 7,87 12,70 3,76 Facet 0,05 027913 ADKT12T3PDER-45 X500 7,87 12,70 3,76 Facet 0,05 027915 ADKT12T3PDER-45 MP91M 7,87 12,70 3,76 Facet 0,05 027916 ADKT12T3PDER-45 SC3025 7,87 12,70 3,76 Facet 0,05 029326 ADHT12T3PDER-46 SP6564 8,00 12,90 3,76 Facet 0,05 029327 ADHT12T3PDER-46 X500 8,00 12,90 3,76 Facet 0,05 029328 ADHT12T308R-46 SP6564 8,00 12,90 3,76 0,8 0,05 029309 ADHT12T308R-46 X500 8,00 12,90 3,76 0,8 0,05 029098 ADGT12T3PDFR-721 GH1 7,96 12,90 3,76 Facet 0,05 hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm 120 - 305 0,06 - 0,12 - - - - - - - 75 - 175 0,06 - 0,10 - - - - - - - 115 - 160 0,06 - 0,10 - - - - - - - 95 - 150 0,06 - 0,10 - - - - - - - 115 - 400 0,06 - 0,13 - - - - - - - 200 - 800 0,04 - 0,20 - - - - - - - 25 - 40 0,04 - 0,10 - - - - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC NOTE: For material families [M] stainless steel and PH stainless and [S] high temperature alloys the -46 insert geometry is only profile these materials, not slotting. For D.O.C. please refer to a p max on page 156. AD_12 Recommended Cutting Conditions 157 Cutting Tool Systems ® 5315 VA 16 Long Edge Cutter 158 Cutting Tool Systems ® Dimensions mm Spares No. of No. of EDP Part Number D LH a p max. l 2 l 3 d 1 teeth Inserts EDP EDP 025670 5315VA 16 -A050Z3R31 50 55 31 - - 27 3 6 015262 D4010T 015240 T15 025671 5315VA 16 -A050Z4R31 50 55 31 - - 27 4 8 015262 D4010T 015240 T15 025674 5315VA 16 -A063Z4R31 63 55 31 - - 27 4 8 015262 D4010T 015240 T15 025675 5315VA 16 -A063Z5R31 63 55 31 - - 27 5 10 015262 D4010T 015240 T15 025678 5315VA 16 -A080Z4R31 80 55 31 - - 32 4 8 015262 D4010T 015240 T15 025679 5315VA 16 -A080Z5R31 80 55 31 - - 32 5 10 015262 D4010T 015240 T15 5315 VA 16 Shell Mill Fixation 025668 5315VA 16 BA50050R61 50 225,8 61 124 75 - 3 12 015262 D4010T 015240 T15 025672 5315VA 16 BA50063R61 63 225,8 61 124 75 - 3 12 015262 D4010T 015240 T15 025676 5315VA 16 BA50080R91 80 259,8 91 158 115 - 4 24 015262 D4010T 015240 T15 025669 5315VA 16 GA50050R61 50 206,7 61 105 75 - 3 12 015262 D4010T 015240 T15 025673 5315VA 16 GA50063R61 63 206,7 61 105 75 - 3 12 015262 D4010T 015240 T15 025677 5315VA 16 GA50080R91 80 240,7 91 138 115 - 4 24 015262 D4010T 015240 T15 5315 VA 16 BT Fixation 5315 VA 16 DIN 69871 Fixation Feed correcting for profiling Engagement a e diam Coef ficient The chart below shows the multiplication factor for the feed rate based on the percentage of radial engagement of the cutter diameter. Example: 5315VA16A050Z4R31 using a 5,0mm radial engagement a e = 10 of the cutter diameter. At 10, your coefficient is 1.6 see chart; therefore you must multiply your feed rate by 1.6 for correcting the feed for profiling. Roughing Semi-Finishing Finishing Speed FeedFlute D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm 180 - 220 0,20 - 0,38 See l 1 - - - - - - 70 - 110 0,15 - 0,30 See l 1 - - - - - - 120 - 140 0,12 - 0,25 See l 1 - - - - - - 55 - 70 0,10 - 0,18 See l 1 - - - - - - 140 - 280 0,15 - 0,30 See l 1 - - - - - - 275 - 450 0,05 - 0,12 See l 1 - - - - - - 25 - 40 0,10 - 0,18 See l 1 - - - - - - 50 - 85 0,05 - 0,10 See l 1 - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC AP_16 Recommended Cutting Conditions Shell Mill Fixation a p H D d 1 DIN 69871 Fixation D a p I 3 I 2 L BT Fixation a p Inserts for 5315 VA 16 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P 159 Cutting Tool Systems ® APET 16_ -42 APEX 16_ -701 APFW 16_ APHT 16_ -42 APHT 16_ APKT_16 -2C APMT_16 -2C Note: For this style of cutter, 2,5 mm corner rad max. APKT 16_ -43 APKT 16_ -45 d l r 85° s APHT 16_ -46 017291 APFW 16 04PDER MP91M 9,52 16,66 4,76 Facet 0,04 017627 APFW 16 04PDTR X44 9,52 16,66 4,76 Facet 0,1 017628 APFW 16 04PDTR GH1 9,52 16,66 4,76 Facet 0,1 018030 APFW 16 04PDTR CN35 9,52 16,66 4,76 Facet 0,1 027883 APFW 16 04PDTR SC3025 9,52 16,66 4,76 Facet 0,1 017626 APFW 16 04PDTR SF30 9,52 16,66 4,76 Facet 0,1 017629 APFW 16 04PDTR SFZ 9,52 16,66 4,76 Facet 0,1 017633 APHT 16 04PDER SFZ 9,52 16,66 4,76 Facet 0,05 015154 APHT 16 04PDFR GH1 9,52 16,66 4,76 Facet 0,02 017293 APHT 16 04PDTR-42 MP91M 9,52 16,66 4,76 Facet 0,1 017634 APHT 16 04PDTR-42 PFZ 9,52 16,66 4,76 Facet 0,1 015155 APHT 16 04PDTR-42 X500 9,52 16,66 4,76 Facet 0,1 027718 APHT 16 04PDTR-42 SP6564 9,52 16,66 4,76 Facet 0,1 027863 APHT 16 0408ER-46 SP6564 9,52 16,66 4,76 0,8 0,1 027869 APHT 16 0408ER-46 X500 9,52 16,66 4,76 0,8 0,1 027864 APHT 16 0416ER-46 SP6564 9,52 16,66 4,76 1,6 0,1 027870 APHT 16 0416ER-46 X500 9,52 16,66 4,76 1,6 0,1 027865 APHT 16 0424ER-46 SP6564 9,52 16,66 4,76 2,4 0,1 027871 APHT 16 0424ER-46 X500 9,52 16,66 4,76 2,4 0,1 Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 017621 APEX 16 04PDER-701 PFZ 9,52 16,66 4,76 Facet 0,02 017623 APEX 16 04PDFR-701 SFZ 9,52 16,66 4,76 Facet 0,02 014066 APEX 16 04PDFR-701 GH1 9,52 16,66 4,76 Facet 0,02 017294 APKT 16 04PDER-43 MP91M 9,52 16,66 4,76 Facet 0,08 014067 APKT 16 04PDER-43 PFZ 9,52 16,66 4,76 Facet 0,08 015156 APKT 16 04PDER-43 X500 9,52 16,66 4,76 Facet 0,08 027887 APKT 16 04PDER-43 SC3025 9,52 16,66 4,76 Facet 0,08 027720 APKT 16 04PDER-43 SP6564 9,52 16,66 4,76 Facet 0,08 023115 APKT 16 04PDER-45 X500 9,52 16,66 4,76 Facet 0,06 023114 APKT 16 04PDER-45 MP91M 9,52 16,66 4,76 Facet 0,06 027721 APKT 16 04PDER-45 SP6564 9,52 16,66 4,76 Facet 0,06 023102 APET 16 0402TR-42 PFZ 9,52 16,66 4,76 0,2 0,1 023103 APET 16 0408TR-42 PFZ 9,52 16,66 4,76 0,8 0,1 023104 APET 16 0410TR-42 PFZ 9,52 16,66 4,76 1,0 0,1 023105 APET 16 0415TR-42 PFZ 9,52 16,66 4,76 1,5 0,1 023106 APET 16 0420TR-42 PFZ 9,52 16,66 4,76 2,0 0,1 017618 APET 16 0425TR-42 MP91M 9,52 16,66 4,76 2,5 0,1 017619 APET 16 0425TR-42 X500 9,52 16,66 4,76 2,5 0,1 011488 APKT 16 0408E-2C MP91M 9,52 16,66 4,76 0,8 0,10 010796 APKT 16 0408E-2C PFZ 9,52 16,66 4,76 0,8 0,10 012468 APKT 16 0408E-2C SF30 9,52 16,66 4,76 0,8 0,10 017228 APMT 16 0412E-2C MP91M 9,52 16,66 4,76 1,2 0,1 013944 APMT 16 0416E-2C MP91M 9,52 16,66 4,76 1,6 0,1 013945 APMT 16 0424E-2C MP91M 9,52 16,66 4,76 2,4 0,1 5315 VA 16 Technical Advice Milling Cutter Order Example: 5315VA16-A063Z5R31 Milling Insert Order Example: APFW1604PDER MP91M For complete cutting conditions refer to page: 288 Contour Milling Cutters Finishing Semi-Finishing Roughing 160 These versatile tools are used for face milling, radius end milling, slotting, pocketing, contour milling and hole milling. All Stellram Contour Milling Cutters feature P-20 tool steel bodies. Through-tool coolant allows better chip evacuation, higher feed rates. They can be used in roughing and finishing operations. Cutting Tool Systems ® Applications–Contour Milling Cutters 161 Face Milling Contour Milling Contour Milling Slotting Slotting RadiusEnd Milling Pocketing Stellram offers a choice for ball-nose milling operations: 5500 V cutters are for profiling and finishing operations. A centrally located screw and vee-shaped insert base provide an accurate position in the tool body. 7700 VR cutters are ideal for high-strength materials. The new 7710VR cutters 12mm insert size have a patented design preventing the insert from rotating in the pocket during heavy feed operations and unstable conditions. The unique pocket design ensures a precise number of indexes per insert. 7702 VRD cutters are for roughing and finishing in mould applications. Its negative axial rake reduces vibration. 7712VRD cutters 12mm and 16mm insert sizes have a patented design preventing the insert from rotating in the pocket during heavy feed operations and unstable conditions. The unique pocket design ensures a precise number of indexes per insert. 5500 V 7700 VR 7702 VRD 7712 VRD 7710 VR Cutting Tool Systems ® 5500 V 08 Contour Milling Cutter 5500 V 08 Technical Advice Milling Cutter Order Example: 5500V08CR Milling Insert Order Example: RG08S SP1064 For complete cutting conditions refer to page: 288 Dimensions mm Spares No. of EDP Part Number D L l 2 d 1 a p Inserts EDP EDP 021666 5500V 08 CR 8 160 20 12 4 1 022149 55.671 018487 T6 5500 V 08 Cylindrical Shank Dimensions mm Spares No. of EDP Part Number D L M d 1 a p Inserts EDP EDP 029128 5500V 08 SR25 8 25 M8 8.5 4 1 022149 55.671 018487 T6 5500 V 08 Modular Head Shanks for the Modular Heads see pages 228 - 229. Working Diameter: where: D w = Working Diameter r = Cutter radius a p = Axial Depth of Cut D w = 2 x r 2 - r -a p 2 ap Dw r Ramp Milling Method Torque Limits .31 Nm a z a p ramp angle Cutter Diameter 8,00 mm Ramp a z mm a p mm Angle 3,0 3,9 15º 2,0 3,5 30º 1,2 2,8 45º 0,5 2,0 60º 0,14 1,1 75º 0,1 0,4 85º Ramp-up Data L l 2 d 1 D Cylindrical Shank Modular Head L Depth of cut a p a p 162 Cutting Tool Systems ® Inserts for 5500 V 08 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P d s RG 08S_ Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 027794 RG 08S SP1064 8,0 - 1,75 4,0 0,02 RG Insert Orientation Countersink Counterbore Insert Bottom Insert through hole has a countersink on one side and a counterbore on the other side. Assemble as shown to create proper pull back against the cutter pocket. Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm - - - - - - 180 - 360 0,10 1,0 - - - - - - 110 - 240 0,10 1,0 - - - - - - 140 - 240 0,10 1,0 - - - - - - 120 - 190 0,08 1,0 - - - - - - 100 - 160 0,08 1,0 - - - - - - 400 - 1000 0,10 1,0 - - - - - - 45 - 60 0,08 1,0 - - - - - - 50 - 100 0,05 0,5 Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RG_08 Recommended Cutting Conditions 163 Cutting Tool Systems ® 5500 V 10 Contour Milling Cutter Dimensions mm Spares No. of EDP Part Number D L l 2 d 1 a p Inserts EDP EDP 021667 5500V 10 CR 10 160 25 12 5 1 015250 55.672 018488 T7 5500 V 10 Cylindrical Shank Shanks for the Modular Heads see pages 228 - 229. Dimensions mm Spares No. of EDP Part Number D L M d 1 a p Inserts EDP EDP 029129 5500V 10 SR25 10 25 M8 8.5 5 1 015250 55.672 018488 T7 5500 V 10 Modular Head 5500 V 10 Technical Advice Milling Cutter Order Example: 5500V10CR Milling Insert Order Example: RG10S SP1064 For complete cutting conditions refer to page: 288 Working Diameter: where: D w = Working Diameter r = Cutter radius a p = Axial Depth of Cut D w = 2 x r 2 - r -a p 2 ap Dw r Ramp Milling Method Torque Limits .65 Nm a z a p ramp angle Cutter Diameter 10,00 mm Ramp a z mm a p mm Angle 3,7 4,8 15º 2,5 4,4 30º 1,5 3,6 45º 0,7 2,6 60º 0,17 1,4 75º 0,1 0,5 85º Ramp-up Data L l 2 d 1 D Cylindrical Shank Modular Head L Depth of cut a p a p 164 Cutting Tool Systems ® Inserts for 5500 V 10 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P d s RG 10S_ Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 027795 RG 10S SP1064 10,0 - 2,0 5,0 0,02 Insert interchangeability allows metric inserts to be used in inch cutters and vice-versa. RG Insert Orientation Countersink Counterbore Insert Bottom Insert through hole has a countersink on one side and a counterbore on the other side. Assemble as shown to create proper pull back against the cutter pocket. Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x Metric Inch Diameter Insert Number Diameter Insert Number 10 mm RG 10S .375 in. RG .375S Insert Interchangeability hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm - - - - - - 180 - 360 0,10 1,0 - - - - - - 110 - 240 0,10 1,0 - - - - - - 140 - 240 0,10 1,0 - - - - - - 120 - 190 0,08 1,0 - - - - - - 100 - 160 0,08 1,0 - - - - - - 400 - 1000 0,10 1,0 - - - - - - 45 - 60 0,08 1,0 - - - - - - 50 - 100 0,05 0,5 Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RG_10 Recommended Cutting Conditions 165 Cutting Tool Systems ® 5500 V 12 Contour Milling Cutter Shanks for the Modular Heads see pages 228 - 229. Dimensions mm Spares No. of EDP Part Number D L l 2 l 3 d 1 MT a p Inserts EDP EDP 021668 5500V 12 CR 12 180 30 - 12 - 6 1 015251 55.674 013215 T10 5500 V 12 Cylindrical Shank 021669 5500V 12 MR 12 124 55 60 - MT2 6 1 015251 55.674 013215 T10 5500 V 12 Morse Taper Shank Dimensions mm Spares No. of EDP Part Number D L M d 1 a p Inserts EDP EDP 029130 5500V 12 SR35 12 35 M8 8,5 6 1 015251 55.674 03215 T10 5500 V 12 Modular Head 5500 V 12 Technical Advice Milling Cutter Order Example: 5500V12CR Milling Insert Order Example: RG12S SP1064 For complete cutting conditions refer to page: 288 Working Diameter: where: D w = Working Diameter r = Cutter radius a p = Axial Depth of Cut D w = 2 x r 2 - r -a p 2 ap Dw r Ramp Milling Method Torque Limits 1.75 Nm a z a p ramp angle Cutter Diameter 12,00 mm Ramp a z mm a p mm Angle 4,5 5,8 15º 3,0 5,2 30º 1,8 4,2 45º 0,8 3,0 60º 0,2 1,4 75º 0,1 0,6 85º Ramp-up Data L l 2 d 1 D Cylindrical Shank Morse Taper Shank L l 2 D l 3 Modular Head Depth of cut a p a p 166 Cutting Tool Systems ® Inserts for 5500 V 12 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P d s RG 12S_ Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 027796 RG 12S SP1064 12,0 - 2,5 6,0 0,02 RG Insert Orientation Countersink Counterbore Insert Bottom Insert through hole has a countersink on one side and a counterbore on the other side. Assemble as shown to create proper pull back against the cutter pocket. Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x Insert interchangeability allows metric inserts to be used in inch cutters and vice-versa. Metric Inch Diameter Insert Number Diameter Insert Number 12 mm RG 12S .500 in. RG .500S Insert Interchangeability hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm - - - - - - 180 - 360 0,10 - 0,15 1,0 - - - - - - 110 - 240 0,10 - 0,15 1,0 - - - - - - 140 - 240 0,10 - 0,15 1,0 - - - - - - 120 - 190 0,08 - 0,12 1,0 - - - - - - 100 - 160 0,08 - 0,12 1,0 - - - - - - 400 - 1000 0,10 - 0,15 1,0 - - - - - - 45 - 60 0,08 - 0,12 1,0 - - - - - - 50 - 100 0,03 - 0,06 0,5 Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RG_12 Recommended Cutting Conditions 167 Cutting Tool Systems ® 5500 V 16 Contour Milling Cutter Shanks for the Modular Heads see pages 228 - 229. Dimensions mm Spares No. of EDP Part Number D L l 2 l 3 d 1 MT a p Inserts EDP EDP 021670 5500V 16 CR 16 200 40 - 16 - 8 1 022150 55.675 015240 T15 5500 V 16 Cylindrical Shank 021671 5500V 16 MR 16 139 70 75 - MT2 8 1 022150 55.675 015240 T15 5500 V 16 Morse Taper Shank Dimensions mm Spares No. of EDP Part Number D L M d 1 a p Inserts EDP EDP 029131 5500V 16 SR35 16 35 M8 8,5 8 1 022150 55.675 015240 T15 5500 V 16 Modular Head 5500 V 16 Technical Advice Milling Cutter Order Example: 5500V16CR Milling Insert Order Example: RG16S SP1064 For complete cutting conditions refer to page: 288 Working Diameter: where: D w = Working Diameter r = Cutter radius a p = Axial Depth of Cut D w = 2 x r 2 - r -a p 2 ap Dw r Ramp Milling Method Torque Limits 2.6 Nm a z a p ramp angle Cutter Diameter 12,00 mm Ramp a z mm a p mm Angle 6,0 7,7 15º 4,0 6,9 30º 2,4 5,6 45º 1,1 4,0 60º 0,3 2,0 75º 0,1 0,7 85º Ramp-up Data L l 2 d 1 D Cylindrical Shank Morse Taper Shank L l 2 D l 3 Modular Head Depth of cut a p a p 168 Cutting Tool Systems ® Inserts for 5500 V 16 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P d s RG 16S_ Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 027797 RG 16S SP1064 16,0 - 3,0 8,0 0,02 RG Insert Orientation Countersink Counterbore Insert Bottom Insert through hole has a countersink on one side and a counterbore on the other side. Assemble as shown to create proper pull back against the cutter pocket. Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x Insert interchangeability allows metric inserts to be used in inch cutters and vice-versa. Metric Inch Diameter Insert Number Diameter Insert Number 16 mm RG 16S .625 in. RG .625S Insert Interchangeability hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm - - - - - - 180 - 360 0,10 - 0,15 1,0 - - - - - - 110 - 240 0,10 - 0,15 1,0 - - - - - - 140 - 240 0,10 - 0,15 1,0 - - - - - - 120 - 190 0,08 - 0,12 1,0 - - - - - - 100 - 160 0,08 - 0,12 1,0 - - - - - - 400 - 1000 0,10 - 0,15 1,0 - - - - - - 45 - 60 0,08 - 0,12 1,0 - - - - - - 50 - 100 0,03 - 0,06 0,5 Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RG_16 Recommended Cutting Conditions 169 Cutting Tool Systems ® 5500 V 20 Contour Milling Cutter Shanks for the Modular Heads see pages 228 - 229. Dimensions mm Spares No. of EDP Part Number D L l 2 l 3 d 1 MT a p Inserts EDP EDP 021672 5500V 20 CR 20 200 50 - 20 - 10 1 015252 55.676 015241 T20 5500 V 20 Cylindrical Shank 021673 5500V 20 MR 20 154 85 90 - MT2 10 1 015252 55.676 015241 T20 5500 V 20 Morse Taper Shank Dimensions mm Spares No. of EDP Part Number D L M d 1 a p Inserts EDP EDP 029132 5500V 20 SR35 25 35 M10 10,5 10 1 015252 55.676 015241 T20 5500 V 20 Modular Head 5500 V 20 Technical Advice Milling Cutter Order Example: 5500V20CR Milling Insert Order Example: RG20S SP1064 For complete cutting conditions refer to page: 288 Working Diameter: where: D w = Working Diameter r = Cutter radius a p = Axial Depth of Cut D w = 2 x r 2 - r -a p 2 ap Dw r Ramp Milling Method Torque Limits 5.1 Nm a z a p ramp angle Cutter Diameter 20,00 mm Ramp a z mm a p mm Angle 7,4 9,6 15º 5,0 8,6 30º 3,0 7,1 45º 1,3 5,0 60º 0,35 2,9 75º 0,1 0,9 85º Ramp-up Data L l 2 d 1 D Cylindrical Shank Morse Taper Shank L l 2 D l 3 Modular Head Depth of cut a p a p 170 Cutting Tool Systems ® Inserts for 5500 V 20 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P d s RG 20S_ Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 027798 RG 20S SP1064 20,0 - 3,5 10,0 0,02 RG Insert Orientation Countersink Counterbore Insert Bottom Insert thru hole has a countersink on one side and a counterbore on the other side. Assemble as shown to create proper pull back against the cutter pocket. Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x Insert interchangeability allows metric inserts to be used in inch cutters and vice-versa. Metric Inch Diameter Insert Number Diameter Insert Number 20 mm RG 20S .75 in. RG .750S Insert Interchangeability hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm - - - - - - 180 - 360 0,1 - 0,25 1,5 - - - - - - 110 - 240 0,1 - 0,25 1,5 - - - - - - 140 - 240 0,1 - 0,2 1,5 - - - - - - 120 - 190 0,1 - 0,2 1,5 - - - - - - 100 - 160 0,1 - 0,2 1,5 - - - - - - 400 - 1000 0,1 - 0,25 1,5 - - - - - - 45 - 60 0,1 - 0,2 1,5 - - - - - - 50 - 100 0,03 - 0,06 0,5 Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RG_20 Recommended Cutting Conditions 171 Cutting Tool Systems ® 5500 V 25 Contour Milling Cutter Shanks for the Modular Heads see pages 228 - 229. Dimensions mm Spares No. of EDP Part Number D L l 2 l 3 d 1 MT a p Inserts EDP EDP 021674 5500V 25 CR 25 200 50 - 25 - 12,5 1 015253 55.677 015241 T20 5500 V 25 Cylindrical Shank Dimensions mm Spares No. of EDP Part Number D L M d 1 a p Inserts EDP EDP 029133 5500V 25 SR43 25 43 M12 12,5 12,5 1 015253 55.677 015241 T20 5500 V 25 Modular Head 5500 V 25 Technical Advice Milling Cutter Order Example: 5500V25CR Milling Insert Order Example: RG25S SP1064 For complete cutting conditions refer to page: 288 Working Diameter: where: D w = Working Diameter r = Cutter radius a p = Axial Depth of Cut D w = 2 x r 2 - r -a p 2 ap Dw r Ramp Milling Method Torque Limits 5.1 Nm a z a p ramp angle Cutter Diameter 25,00 mm Ramp a z mm a p mm Angle 9,3 12,1 15º 6,3 10,8 30º 3,7 8,8 45º 1,7 6,25 60º 0,4 3,2 75º 0,1 1,1 85º Ramp-up Data L l 2 d 1 D Cylindrical Shank Depth of cut a p a p Modular Head L 172 Cutting Tool Systems ® Inserts for 5500 V 25 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P d s RG 25S_ Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 027799 RG 25S SP1064 25,0 - 4,0 12,5 0,02 Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x RG Insert Orientation Countersink Counterbore Insert Bottom Insert thru hole has a countersink on one side and a counterbore on the other side. Assemble as shown to create proper pull back against the cutter pocket. Insert interchangeability allows metric inserts to be used in inch cutters and vice-versa. Metric Inch Diameter Insert Number Diameter Insert Number 25 mm RG 25S 1.000 in. RG 1.00S Insert Interchangeability hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm - - - - - - 180 - 360 0,1 - 0,3 1,5 - - - - - - 110 - 240 0,1 - 0,3 1,5 - - - - - - 140 - 240 0,1 - 0,2 1,5 - - - - - - 120 - 190 0,1 - 0,2 1,5 - - - - - - 100 - 160 0,1 - 0,2 1,5 - - - - - - 400 - 1000 0,1 - 0,3 1,5 - - - - - - 45 - 60 0,1 - 0,2 1,5 - - - - - - 50 - 100 0,03 - 0,06 0,5 Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RG_25 Recommended Cutting Conditions 173 Cutting Tool Systems ® 5505 VX 20 Roughing ball nose Dimensions mm l 1 Insert EDP Part Number D L a p max. l 2 l 3 d 1 Z Style 029539 5505VX20W020R50 20 106 20 34 50 25 2 XPNT20 5505 VX 20 Weldon Shank Dimensions mm l 1 Morse Insert EDP Part Number D L a p max. l 2 l 3 Taper Z Style 029548 5505VX20M020R70 20 156 20 50 70 MT3 2 XPNT20 5505 VX 20 Morse Taper Shank Cutter Spares for retaining Spares for axial Diameter insert through hole retaining screw mm Cutter body style EDP Screw EDP Driver EDP Screw EDP Driver 20.0 5505VX20------- 015063 F3008T 022157 T8 015063 F3008T 022157 T8 5505 VX 20 Spares Information 5505 VX 20 Technical Advice Milling Cutter Order Example: 5505VX20W020R50 Milling Insert Order Example: XPNT2020T306 R-C X400 ap Dw Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x Working Diameter: D w = 2 x r 2 - r -a p 2 where: D w = Working Diameter r = Cutter radius a p = Axial Depth of Cut Weldon Shank Depth of Cut a p ap Morse Taper 174 Cutting Tool Systems ® MT Inserts for 5505 VX 20 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P XPNT Application Material Dimensions mm Roughing s s cutting EDP Part Number Grade d l plateau edge r 029559 XPNT2020T306.R-C SC3025 9,00 20,85 4,26 3,97 10,0 029560 XPNT2020T306.R-C X400 9,00 20,85 4,26 3,97 10,0 Roughing ø 20mm Semi-Finishing Finishing Material Vc mmin h m mm a p max. mm Vc mmin h m mm a p max. mm Vc mmin h m mm a p max. mm 120 - 235 0,10 - 0,17 See l 1 - - - - - - 70 - 150 0,10 - 0,15 See l 1 - - - - - - - - See l 1 - - - - - - - - See l 1 - - - - - - 120 - 395 0,10 - 0,17 See l 1 - - - - - - - - See l 1 - - - - - - - - See l 1 - - - - - - 35 - 100 0,10 - 0,12 See l 1 - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC XP_20 Recommended Cutting Conditions 175 Cutting Tool Systems ® hm = average chip thickness 5505 VX 25 Roughing ball nose Dimensions mm l 1 Insert EDP Part Number D L a p max. l 2 l 3 d 1 Z Style 029540 5505VX25W025R60 25 116 25 - 60 25 2 XPNT25 029541 5505VX25W025R90 25 150 25 70 90 32 2 XPNT25 5505 VX 25 Weldon Shank Dimensions mm l 1 Morse Insert EDP Part Number D L a p max. l 2 l 3 Taper Z Style 029549 5505VX25M025R80 25 161 25 - 80 MT3 2 XPNT25 029550 5505VX25M025R100 25 181 25 - 100 MT3 2 XPNT25 5505 VX 25 Morse Taper Shank Cutter Spares for retaining Spares for axial Diameter insert through hole retaining screw mm Cutter body style EDP Screw EDP Driver EDP Screw EDP Driver 25.0 5505VX25------- 015262 D4010T 015240 T15 022056 F3507T 015240 T15 5505 VX 25 Spares Information 5505 VX 25 Technical Advice Milling Cutter Order Example: 5505VX25W025R60 Milling Insert Order Example: XPNT25250408.R-C X400 ap Dw Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x Working Diameter: D w = 2 x r 2 - r -a p 2 where: D w = Working Diameter r = Cutter radius a p = Axial Depth of Cut Weldon Shank Depth of Cut a p ap Morse Taper 176 Cutting Tool Systems ® MT Inserts for 5505 VX 25 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P XPNT Application Material Dimensions mm Roughing s s cutting EDP Part Number Grade d l plateau edge r 029561 XPNT25250408.R-C SC3025 11,00 26,00 5,06 4,76 12,5 029562 XPNT25250408.R-C X400 11,00 26,00 5,06 4,76 12,5 Roughing ø 25mm Semi-Finishing Finishing Material Vc mmin h m mm a p max. mm Vc mmin h m mm a p max. mm Vc mmin h m mm a p max. mm 120 - 235 0,10 - 0,20 See l 1 - - - - - - 70 - 150 0,10 - 0,18 See l 1 - - - - - - - - See l 1 - - - - - - - - See l 1 - - - - - - 120 - 395 0,10 - 0,20 See l 1 - - - - - - - - See l 1 - - - - - - - - See l 1 - - - - - - 35 - 100 0,10 - 0,15 See l 1 - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC XP_25 Recommended Cutting Conditions 177 Cutting Tool Systems ® hm = average chip thickness 5505 VX 32 Roughing ball nose Dimensions mm l 1 Insert EDP Part Number D L a p max. l 2 l 3 d 1 Z Style 029542 5505VX32W032R75 32 130 32 - 75 32 2 XPNT32 029543 5505VX32W032R100 32 160 32 - 100 32 2 XPNT32 5505 VX 32 Weldon Shank Dimensions mm l 1 Morse Insert EDP Part Number D L a p max. l 2 l 3 Taper Z Style 029551 5505VX32M032R90 32 192.5 32 - 90 MT4 2 XPNT32 029552 5505VX32M032R125 32 227.5 32 - 125 MT4 2 XPNT32 5505 VX 32 Morse Taper Shank Cutter Spares for retaining Spares for axial Diameter insert through hole retaining screw mm Cutter body style EDP Screw EDP Driver EDP Screw EDP Driver 32.0 5505VX32------- 015266 D5013T 015241 T20 029639 F4007T 015241 T20 5505 VX 32 Spares Information 5505 VX 32 Technical Advice Milling Cutter Order Example: 5505VX32W032R75 Milling Insert Order Example: XPNT32320612.R-C X400 ap Dw Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x Working Diameter: D w = 2 x r 2 - r -a p 2 where: D w = Working Diameter r = Cutter radius a p = Axial Depth of Cut Weldon Shank Depth of Cut a p ap Morse Taper 178 Cutting Tool Systems ® MT Inserts for 5505 VX 32 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P XPNT Application Material Dimensions mm Roughing s s cutting EDP Part Number Grade d l plateau edge r 029563 XPNT32320612.R-C SC3025 14,10 33,40 6,60 6,35 16,0 029564 XPNT32320612.R-C X400 14,10 33,40 6,60 6,35 16,0 Roughing ø 32mm Semi-Finishing Finishing Material Vc mmin h m mm a p max. mm Vc mmin h m mm a p max. mm Vc mmin h m mm a p max. mm 120 - 235 0,10 - 0,22 See l 1 - - - - - - 70 - 150 0,10 - 0,20 See l 1 - - - - - - - - See l 1 - - - - - - - - See l 1 - - - - - - 120 - 395 0,10 - 0,22 See l 1 - - - - - - - - See l 1 - - - - - - - - See l 1 - - - - - - 35 - 100 0,10 - 0,17 See l 1 - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC XP_32 Recommended Cutting Conditions 179 Cutting Tool Systems ® hm = average chip thickness 5505 VX 40 Roughing ball nose Dimensions mm l 1 Insert EDP Part Number D L a p max. l 2 l 3 d 1 Z Style 029544 5505VX40W040R100 40 170 40 - 100 40 2 XPNT40 029545 5505VX40W040R150 40 220 40 - 150 40 2 XPNT40 5505 VX 40 Weldon Shank Dimensions mm l 1 Morse Insert EDP Part Number D L a p max. l 2 l 3 Taper Z Style 029553 5505VX40M040R100 40 202.5 40 - 100 MT4 2 XPNT40 029554 5505VX40M040R150 40 252.5 40 - 150 MT4 2 XPNT40 5505 VX 40 Morse Taper Shank Cutter Spares for retaining Spares for axial Diameter insert through hole retaining screw mm Cutter body style EDP Screw EDP Driver EDP Screw EDP Driver 40.0 5505VX40------- 029640 D6014T 015241 T20 015270 F4011T 015241 T20 5505 VX 40 Spares Information 5505 VX 40 Technical Advice Milling Cutter Order Example: 5505VX40W040R100 Milling Insert Order Example: XPNT4040T716.R-C X400 ap Dw Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x Working Diameter: D w = 2 x r 2 - r -a p 2 where: D w = Working Diameter r = Cutter radius a p = Axial Depth of Cut Weldon Shank Depth of Cut a p ap Morse Taper 180 Cutting Tool Systems ® MT Inserts for 5505 VX 40 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P XPNT Application Material Dimensions mm Roughing s s cutting EDP Part Number Grade d l plateau edge r 029567 XPNT4040T716.R-C SC3025 18,00 41,84 8,25 7,95 20,0 029568 XPNT4040T716.R-C X400 18,00 41,84 8,25 7,95 20,0 Roughing ø 40mm Semi-Finishing Finishing Material Vc mmin h m mm a p max. mm Vc mmin h m mm a p max. mm Vc mmin h m mm a p max. mm 120 - 235 0,10 - 0,24 See l 1 - - - - - - 70 - 150 0,10 - 0,22 See l 1 - - - - - - - - See l 1 - - - - - - - - See l 1 - - - - - - 120 - 395 0,10 - 0,24 See l 1 - - - - - - - - See l 1 - - - - - - - - See l 1 - - - - - - 35 - 100 0,10 - 0,19 See l 1 - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC XP_40 Recommended Cutting Conditions 181 Cutting Tool Systems ® hm = average chip thickness 5505 VX 50 Roughing ball nose Dimensions mm l 1 Insert EDP Part Number D L a p max. l 2 l 3 d 1 Z Style 029546 5505VX50W050R100 50 170 50 - 100 40 2 XPNT50 029547 5505VX50W050R150 50 230 50 - 150 50 2 XPNT50 5505 VX 50 Weldon Shank Dimensions mm l 1 Morse Insert EDP Part Number D L a p max. l 2 l 3 Taper Z Style 029553 5505VX50M050R100 50 233 50 - 100 MT5 2 XPNT50 029554 5505VX50M050R150 50 283 50 - 150 MT5 2 XPNT50 5505 VX 50 Morse Taper Shank Cutter Spares for retaining Spares for axial Diameter insert through hole retaining screw mm Cutter body style EDP Screw EDP Driver EDP Screw EDP Driver 50.0 5505VX50------- 029641 F8017S S2002050 SW5 018486 D6018S S1066165 SW4 5505 VX 50 Spares Information 5505 VX 50 Technical Advice Milling Cutter Order Example: 5505VX50W050R100 Milling Insert Order Example: XPNT5050T716.R-C X400 ap Dw Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x Working Diameter: D w = 2 x r 2 - r -a p 2 where: D w = Working Diameter r = Cutter radius a p = Axial Depth of Cut Weldon Shank Depth of Cut a p ap Morse Taper 182 Cutting Tool Systems ® MT Inserts for 5505 VX 50 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P XPNT Application Material Dimensions mm Roughing s s cutting EDP Part Number Grade d l plateau edge r 029569 XPNT5050T716.R-C SC3025 22,25 52,86 8,25 7,95 25,0 029570 XPNT5050T716.R-C X400 22,25 52,86 8,25 7,95 25,0 Roughing ø 50mm Semi-Finishing Finishing Material Vc mmin h m mm a p max. mm Vc mmin h m mm a p max. mm Vc mmin h m mm a p max. mm 120 - 235 0,10 - 0,27 See l 1 - - - - - - 70 - 150 0,10 - 0,25 See l 1 - - - - - - - - See l 1 - - - - - - - - See l 1 - - - - - - 120 - 395 0,10 - 0,27 See l 1 - - - - - - - - See l 1 - - - - - - - - See l 1 - - - - - - 35 - 100 0,10 - 0,24 See l 1 - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC XP_50 Recommended Cutting Conditions 183 Cutting Tool Systems ® hm = average chip thickness 7700 VR 06 Contour Milling Cutter Dimensions mm Spares No. of EDP Part Number D 1 D 2 L l 2 d 1 a p max. teeth EDP EDP 021727 7700VR 06 WA016R067 16 10 115 67 16 3 2 015060 F2505T 018488 T7 021728 7700VR 06 WA016R102 16 10 150 102 16 3 2 015060 F2505T 018488 T7 021729 7700VR 06 WA020R060 20 14 110 60 20 3 3 015060 F2505T 018488 T7 021730 7700VR 06 WA020R090 20 14 140 90 20 3 3 015060 F2505T 018488 T7 021731 7700VR 06 WA020R120 20 14 170 120 20 3 3 015060 F2505T 018488 T7 7700 VR 06 Weldon Shank 7700 VR 06 Technical Advice Milling Cutter Order Example: 7700VR06WA016R067 Milling Insert Order Example: RPEX0602M0F-701 SFZ For complete cutting conditions refer to page: 288 ap D 2 Dw Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x Weldon Shank L D 2 D 1 I 2 d 1 Depth of cut a p a p 184 Cutting Tool Systems ® where: D w = Working Diameter D 2 = Diameter of cutter insert center to center r = Insert radius a p = Axial Depth of Cut Working Diameter: D w = D 2 + 2 x r 2 - r -a p 2 Inserts for 7700 VR 06 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P RPEW 06_ RPEX 06_ -701 RPMT 06_ -41 d s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 024755 RPEW 06 02M0T X500 6,0 - 2,38 3,0 0,1 017686 RPEX 06 02M0F-701 GH1 6,0 - 2,38 3,0 0,02 023312 RPEX 06 02M0F-701 PFZ 6,0 - 2,38 3,0 0,02 015212 RPEX 06 02M0F-701 SFZ 6,0 - 2,38 3,0 0,02 024104 RPEX 06 02M0F-701 X44 6,0 - 2,38 3,0 0,02 023327 RPMT 06 02M0E-41 MP91M 6,0 - 2,38 3,0 0,03 015219 RPMT 06 02M0E-41 X500 6,0 - 2,38 3,0 0,03 hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm 180 - 220 0,12 - 0,18 1,5 - 3,0 220 - 260 0,10 - 0,14 0,5 - 1,5 220 - 300 0,08 - 0,12 0,1 - 0,5 - - - 100 - 150 0,08 - 0,12 0,5 - 1,5 100 - 195 0,06 - 0,10 0,1 - 0,5 - - - 140 - 180 0,06 - 0,10 0,5 - 1,5 180 - 230 0,05 - 0,08 0,1 - 0,5 - - - 70 - 85 0,06 - 0,10 0,5 - 1,5 80 - 100 0,05 - 0,08 0,1 - 0,5 - - - 180 - 300 0,08 - 0,12 0,5 - 1,5 200 - 350 0,06 - 0,10 0,1 - 0,5 275 - 450 0,05 - 0,08 1,5 - 3,0 400 - 750 0,04 - 0,06 0,5 - 1,5 700 - 1000 0,04 - 0,06 0,1 - 0,5 - - - 35 - 50 0,06 - 0,10 0,5 - 1,5 45 - 60 0,05 - 0,08 0,1 - 0,5 - - - - - - 50 - 100 0,03 - 0,06 0,1 - 0,5 Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RP_06 Recommended Cutting Conditions 185 Cutting Tool Systems ® Description Diameter External Insert Ramp linear ramping at Axis Diameter Diameter angle a p max. length 7700VR06WA016R067 10 16 6 9.3º 3 18.32 7700VR06WA016R102 10 16 6 9.3º 3 18.32 7700VR06WA020R060 14 20 6 5.4º 3 31.74 7700VR06WA020R090 14 20 6 5.4º 3 31.74 7700VR06WA020R120 14 20 6 5.4º 3 31.74 Linear Ramping Linear Ramping 7700 VR 08 Contour Milling Cutter 186 Cutting Tool Systems ® Dimensions mm Spares No. of EDP Part Number D 1 D 2 L l 2 d 1 a p max. teeth EDP EDP 021732 7700VR 08 WA025R070-M3 25 17 126 70 25 4 3 015062 F3006T 013214 T9 021733 7700VR 08 WA025R124-M3 25 17 180 124 25 4 3 015062 F3006T 013214 T9 021734 7700VR 08 WA025R154-M3 25 17 210 154 25 4 3 015062 F3006T 013214 T9 7700 VR 08 Weldon Shank 7700 VR 08 Technical Advice Milling Cutter Order Example: 7700VR 08 WA025R070-M3 Milling Insert Order Example: RPEX0803M3F-701 SFZ For complete cutting conditions refer to page: 288 ap D 2 Dw Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x Weldon Shank L D 2 D 1 I 2 d 1 Depth of cut a p a p where: D w = Working Diameter D 2 = Diameter of cutter insert center to center r = Insert radius a p = Axial Depth of Cut Working Diameter: D w = D 2 + 2 x r 2 - r -a p 2 Inserts for 7700 VR 08 RP_08 Recommended Cutting Conditions N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P 187 Cutting Tool Systems ® RPEX 08_ RPEW 08_ RPEX 08_ -701 RPMT 08_ -41 d s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 024756 RPEW 08 03M3T PFZ 8,0 - 3,18 4,0 0,1 024757 RPEX 08 03M3E X44 8,0 - 3,18 3,0 0,02 015214 RPEX 08 03M3E-701 PFZ 8,0 - 3,18 4,0 0,02 023315 RPEX 08 03M3F-701 GH1 8,0 - 3,18 4,0 0,02 015213 RPEX 08 03M3F-701 SFZ 8,0 - 3,18 4,0 0,02 017308 RPMT 08 03M3E-41 MP91M 8,0 - 3,18 4,0 0,02 015220 RPMT 08 03M3E-41 X500 8,0 - 3,18 4,0 0,02 027728 RPMT 08 03M3E-41 SP6564 8,0 - 3,18 4,0 0,02 hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm 180 - 220 0,14 - 0,24 2,0 - 4,0 220 - 260 0,12 - 0,18 0,8 - 2,0 220 - 300 0,10 - 0,16 0,1 - 0,8 70 - 110 0,12 - 0,22 2,0 - 4,0 100 - 150 0,10 - 0,16 0,8 - 2,0 100 - 195 0,08 - 0,14 0,1 - 0,8 120 - 140 0,10 - 0,15 2,0 - 4,0 140 - 180 0,08 - 0,12 0,8 - 2,0 180 - 230 0,08 - 0,10 0,1 - 0,8 - - - 70 - 85 0,08 - 0,10 0,8 - 2,0 80 - 100 0,08 - 0,10 0,1 - 0,8 140 - 280 0,12 - 0,22 2,0 - 4,0 180 - 300 0,10 - 0,16 0,8 - 2,0 200 - 350 0,08 - 0,14 0,1 - 0,8 275 - 450 0,05 - 0,10 2,0 - 4,0 400 - 750 0,04 - 0,08 0,8 - 2,0 700 - 1000 0,04 - 0,08 0,1 - 0,8 - - - 35 - 50 0,08 - 0,10 0,8 - 2,0 45 - 60 0,08 - 0,10 0,1 - 0,8 - - - - - - 50 - 100 0,08 - 0,03 0,06 - 0,5 Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC Description Diameter External Insert Ramp linear ramping at Axis Diameter Diameter angle a p max. length 7700VR08WA025R070-M3 17 25 8 7.85º 4 29.01 7700VR08WA025R124-M3 17 25 8 7.85º 4 29.01 7700VR08WA025R154-M3 17 25 8 7.85º 4 29.01 Linear Ramping Linear Ramping 7700 VR 10 Contour Milling Cutter Dimensions mm Spares No. of EDP Part Number D 1 D 2 LH l 2 l 3 d 1 a p max. teeth EDP EDP 021737 7700VR 10 WA032R070 32 22 130 70 - 32 5 3 015260 D4008T 015240 T15 021738 7700VR 10 WA032R140 32 22 200 140 - 32 5 3 015260 D4008T 015240 T15 021739 7700VR 10 WA032R190 32 22 250 190 - 32 5 3 015260 D4008T 015240 T15 7700 VR 10 Weldon Shank 021735 7700VR 10 M032R070 32 22 179 70 76,5 MT4 5 3 015260 D4008T 015240 T15 021736 7700VR 10 M032R140 32 22 249 140 146,5 MT4 5 3 015260 D4008T 015240 T15 7700 VR 10 Morse Taper Shank 7700 VR 10 Technical Advice Milling Cutter Order Example: 7700VR10M032R140 Milling Insert Order Example: RPHT10T3M0E-421 X500 For complete cutting conditions refer to page: 288 ap D 2 Dw Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x Weldon Shank L D 2 D 1 I 2 d 1 Depth of cut a p a p L D 2 D 1 I 2 I 3 Morse Taper Shank 188 Cutting Tool Systems ® where: D w = Working Diameter D 2 = Diameter of cutter insert center to center r = Insert radius a p = Axial Depth of Cut Working Diameter: D w = D 2 + 2 x r 2 - r -a p 2 Inserts for 7700 VR 10 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P RPET 10_ RPEX 10_ -701 RPHT 10_ RPHT 10_ -421 RPMT 10_ -41 RPMW 10_ d s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 017679 RPET 10 T3M0E SFZ 10,0 - 3,97 5,0 0,03 017678 RPET 10 T3M0E X44 10,0 - 3,97 5,0 0,03 015215 RPEX 10 T3M0E-701 PFZ 10,0 - 3,97 5,0 0,02 017688 RPEX 10 T3M0F-701 GH1 10,0 - 3,97 5,0 0,02 023317 RPEX 10 T3M0F-701 SFZ 10,0 - 3,97 5,0 0,02 017690 RPHT 10 T3M0T X500 10,0 - 3,97 5,0 0,075 027726 RPHT 10 T3M0T SP6564 10,0 - 3,97 5,0 0,075 015145 RPHT 10 T3M0E-421 X500 10,0 - 3,97 5,0 0,04 027725 RPHT 10 T3M0E-421 SP6564 10,0 - 3,97 5,0 0,04 023329 RPMT 10 T3M0E-41 MP91M 10,0 - 3,97 5,0 0,04 015221 RPMT 10 T3M0E-41 X500 10,0 - 3,97 5,0 0,04 027729 RPMT 10 T3M0E-41 SP6564 10,0 - 3,97 5,0 0,04 025839 RPMW 10 T3M0T X500 10,0 - 3,97 5,0 0,13 hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm 180 - 220 0,15 - 0,28 2,5 - 5,0 220 - 260 0,12 - 0,20 1,0 - 2,5 220 - 300 0,10 - 0,18 0,1 - 1,0 70 - 110 0,12 - 0,24 2,5 - 4,0 100 - 150 0,10 - 0,18 1,0 - 2,5 100 - 195 0,08 - 0,14 0,1 - 1,0 120 - 140 0,10 - 0,16 2,5 - 4,0 140 - 180 0,08 - 0,14 1,0 - 2,5 180 - 230 0,08 - 0,10 0,1 - 1,0 55 - 70 0,08 - 0,14 2,5 - 4,0 70 - 85 0,08 - 0,12 1,0 - 2,5 80 - 100 0,08 - 0,10 0,1 - 1,0 140 - 280 0,12 - 0,24 2,5 - 4,0 180 - 300 0,10 - 0,18 1,0 - 2,5 200 - 350 0,08 - 0,14 0,1 - 1,0 275 - 450 0,06 - 0,12 2,5 - 5,0 400 - 750 0,04 - 0,10 1,0 - 2,5 700 - 1000 0,04 - 0,08 0,1 - 1,0 25 - 40 0,08 - 0,14 2,5 - 4,0 35 - 50 0,08 - 0,12 1,0 - 2,5 45 - 60 0,08 - 0,10 0,1 - 1,0 - - - - - - 50 - 100 0,08 - 0,03 0,1 - 0,5 Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RP_10 Recommended Cutting Conditions 189 Cutting Tool Systems ® Description Diameter External Insert Ramp linear ramping at Axis Diameter Diameter angle a p max. length 7700VR10WA032R070 22 32 10 7.55º 5 37.72 7700VR10WA032R140 22 32 10 7.55º 5 37.72 7700VR10WA032R190 22 32 10 7.55º 5 37.72 7700VR10M032R070 22 32 10 7.55º 5 37.72 7700VR10M032R140 22 32 10 7.55º 5 37.72 Linear Ramping Linear Ramping 7700 VR 12 Contour Milling Cutter 7700 VR 12 Technical Advice Milling Cutter Order Example: 7700VR12-A080R Milling Insert Order Example: RPHT1204M0E-421-X4 X500 For complete cutting conditions refer to page: 288 ap D 2 Dw Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x Dimensions mm Spares No. of EDP Part Number D 1 D 2 LH l 2 l 3 d 1 a p max. teeth EDP EDP 021740 7700VR 12 -A040R 52 40 32 - - 16 6 4 015263 D4012T 015240 T15 021741 7700VR 12 -A050R 62 50 40 - - 22 6 4 015263 D4012T 015240 T15 021742 7700VR 12 -A063R 75 63 40 - - 22 6 5 015263 D4012T 015240 T15 021743 7700VR 12 -A080R 92 80 50 - - 27 6 6 015263 D4012T 015240 T15 021744 7700VR 12 -A100R 112 100 50 - - 32 6 7 015263 D4012T 015240 T15 021745 7700VR 12 -A125R 137 125 63 - - 40 6 8 015263 D4012T 015240 T15 021746 7700VR 12 M040R110 40 28 219 110 116,5 MT4 6 4 015262 D4010T 015240 T15 7700 VR 12 Morse Taper Shank 7700 VR Shell Mill Fixation H d 1 D 2 D 1 Shell Mill Fixation Depth of cut a p a p Morse Taper Shank L I 2 I 3 D 1 D 2 190 Cutting Tool Systems ® where: D w = Working Diameter D 2 = Diameter of cutter insert center to center r = Insert radius a p = Axial Depth of Cut Working Diameter: D w = D 2 + 2 x r 2 - r -a p 2 Inserts for 7700 VR 12 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P RPET 12_ RPEX 12_ -701 RPHT 12_ RPHT 12_ -421 RPMT 12_ -41 RPMW 12_ d s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 029271 RPET 12 04M0E-X4 SP4036 12,0 - 4,76 6,0 0,03 029279 RPET 12 04M0E-X4 X44 12,0 - 4,76 6,0 0,03 029280 RPET 12 04M0E-X4 SFZ 12,0 - 4,76 6,0 0,03 029282 RPEX 12 04M0E-701-X4 X500 12,0 - 4,76 6,0 0,02 029283 RPEX 12 04M0F-701-X4 SFZ 12,0 - 4,76 6,0 0,02 029284 RPEX 12 04M0F-701-X4 GH1 12,0 - 4,76 6,0 0,02 029286 RPHT 12 04M0E-421-X4 X500 12,0 - 4,76 6,0 1,10 029287 RPHT 12 04M0E-421-X4 MP91M 12,0 - 4,76 6,0 1,10 029289 RPHT 12 04M0T-X4 XP500 12,0 - 4,76 6,0 0,04 029290 RPHT 12 04M0T-X4 SP6564 12,0 - 4,76 6,0 0,04 029272 RPMT 12 04M0E-41-X4 X500 12,0 - 4,76 6,0 0,05 029291 RPMT 12 04M0E-41-X4 MP91M 12,0 - 4,76 6,0 0,05 029293 RPMT 12 04M0E-41-X4 SP6564 12,0 - 4,76 6,0 0,05 029294 RPMW 12 04M0T-X4 MP91M 12,0 - 4,76 6,0 0,13 029295 RPMW 12 04M0T-X4 X500 12,0 - 4,76 6,0 0,13 029296 RPMW 12 04M0T-X4 SP6564 12,0 - 4,76 6,0 0,13 hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm 180 - 220 0,16 - 0,30 2,5 - 6,0 220 - 260 0,14 - 0,22 1,0 - 3,0 220 - 300 0,12 - 0,18 0,1 - 1,0 70 - 110 0,14 - 0,25 2,5 - 6,0 100 - 150 0,12 - 0,20 1,0 - 3,0 100 - 195 0,08 - 0,16 0,1 - 1,0 120 - 140 0,10 - 0,18 2,5 - 4,0 140 - 180 0,08 - 0,14 1,0 - 3,0 180 - 230 0,08 - 0,12 0,1 - 1,0 - - - 70 - 85 0,08 - 0,12 1,0 - 3,0 80 - 100 0,08 - 0,10 0,1 - 1,0 140 - 280 0,14 - 0,25 2,5 - 6,0 180 - 300 0,12 - 0,20 1,0 - 3,0 200 - 350 0,08 - 0,16 0,1 - 1,0 275 - 450 0,06 - 0,12 2,5 - 6,0 400 - 750 0,06 - 0,10 1,0 - 3,0 700 - 1000 0,04 - 0,08 0,1 - 1,0 - - - 35 - 50 0,08 - 0,12 1,0 - 3,0 45 - 60 0,08 - 0,10 0,1 - 1,0 - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RP_12 Recommended Cutting Conditions 191 Cutting Tool Systems ® Description Diameter External Insert Ramp linear ramping at Axis Diameter Diameter angle a p max. length 7700VR12-A040R 40 52 12 4.15º 6 82.69 7700VR12-A050R 50 62 12 4.4º 6 77.98 7700VR12-A063R 63 75 12 3.5º 6 98.10 7700VR12-A080R 80 92 12 2.63º 6 130.62 7700VR12-A100R 100 112 12 2.15º 6 159.82 7700VR12-A125R 125 137 12 1.6º 6 214.80 Linear Ramping Linear Ramping 7702 VRD 07 Contour Milling Cutter Dimensions mm Spares No. of EDP Part Number D 1 D 2 L M d 1 a p max. teeth EDP EDP 029111 7702VRD 07 S015R25 15 8 25 M8 8,5 3,5 2 015060 F2505T 018488 T7 029112 7702VRD 07 S020R25 20 13 25 M10 10,5 3,5 4 015060 F2505T 018488 T7 029113 7702VRD 07 S025R35 25 18 35 M12 12,5 3,5 5 015060 F2505T 018488 T7 029114 7702VRD 07 S030R35 30 23 35 M16 17,0 3,5 5 015060 F2505T 018488 T7 029234 7702VRD 07 S035R35 35 23 35 M16 17,0 3,5 6 015060 F2505T 018488 T7 Dimensions mm Spares No. of Linear EDP Part Number D 1 D 2 L l 1 d 1 a p max. teeth Ramp Down EDP EDP 025689 7702VRD 07 WA012R50 12 5 98 50 16 3,5 1 21,5º 015060 F2505T 018488 T7 025690 7702VRD 07 WA012R100 12 5 148 100 16 3,5 1 21,5º 015060 F2505T 018488 T7 025691 7702VRD 07 WA016R50 16 9 98 50 16 3,5 2 13,0º 015060 F2505T 018488 T7 025692 7702VRD 07 WA016R100 16 9 150 100 20 3,5 2 13,0º 015060 F2505T 018488 T7 025693 7702VRD 07 WA020R50 20 13 100 50 20 3,5 3 14,5º 015060 F2505T 018488 T7 025694 7702VRD 07 WA020R100 20 13 156 100 25 3,5 3 14,5º 015060 F2505T 018488 T7 025695 7702VRD 07 WA025R50 25 18 106 50 25 3,5 4 10,0º 015060 F2505T 018488 T7 025696 7702VRD 07 WA025R100 25 18 156 100 25 3,5 4 10,0º 015060 F2505T 018488 T7 7702 VRD 07 Weldon Shank 7702 VRD 07 Modular Head Shanks for the Modular Heads see pages 228 - 229. 7702 VRD 07 Technical Advice Milling Cutter Order Example: 7702VRD07WA025R100 Milling Insert Order Example: RDET0702M0E-701 SP4036 For complete cutting conditions refer to page: 288 For longer reach tools, a p is 10 of cutter diameter. Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x ap D 2 Dw Weldon Shank d 1 L I 1 D 2 D 1 Depth of cut a p a p Modular Head 192 Cutting Tool Systems ® where: D w = Working Diameter D 2 = Diameter of cutter insert center to center r = Insert radius a p = Axial Depth of Cut Working Diameter: D w = D 2 + 2 x r 2 - r -a p 2 Inserts for 7702 VRD 07 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P RDET 07_ -701 RDHW 07_ d s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 025739 RDET 07 02M0E-701 SP4036 7,0 - 2,38 3,5 0,03 025737 RDHW 07 02M0T SP4036 7,0 - 2,38 3,5 0,08 hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm - - - 220 - 260 0,06 - 0,12 0,5 - 0,12 220 - 300 0,05 - 0,10 0,1 - 0,5 - - - 100 - 150 0,06 - 0,10 0,5 - 0,10 100 - 195 0,05 - 0,10 0,1 - 0,5 - - - 140 - 180 0,05 - 0,10 0,5 - 0,10 180 - 230 0,05 - 0,08 0,1 - 0,5 - - - 70 - 85 0,05 - 0,08 0,5 - 0,8 80 - 100 0,05 - 0,08 0,1 - 0,5 - - - 180 - 300 0,06 - 0,10 0,5 - 0,10 200 - 350 0,05 - 0,10 0,1 - 0,5 - - - 400 - 750 0,05 - 0,10 0,5 - 0,10 700 - 1000 0,05 - 0,10 0,1 - 0,5 - - - 35 - 50 0,05 - 0,08 0,5 - 0,8 45 - 60 0,05 - 0,08 0,1 - 0,5 - - - - - - 50 - 100 0,03 - 0,04 0,1 - 0,5 Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RD_07 Recommended Cutting Conditions 193 Cutting Tool Systems ® Description Diameter External Insert Ramp linear ramping at Axis Diameter Diameter angle a p max. length 7702VRD07WA012R50 5 12 7 21.5º 3.5 8.89 7702VRD07WA012R100 5 12 7 21.5º 3.5 8.89 7702VRD07WA016R50 9 16 7 13º 3.5 15.16 7702VRD07WA016R100 9 16 7 13º 3.5 15.16 7702VRD07WA020R50 13 20 7 14.5º 3.5 13.53 7702VRD07WA020R100 13 20 7 14.5º 3.5 13.53 7702VRD07WA025R50 18 25 7 10º 3.5 19.85 7702VRD07WA025R100 18 25 7 10º 3.5 19.85 Linear Ramping Linear Ramping 7702 VRD 10 Contour Milling Cutter Shanks for the Modular Heads see pages 228 - 229. Dimensions mm Spares No. of EDP Part Number D 1 D 2 L M d 1 a p max. teeth EDP EDP 029116 7702VRD 10 S020R30 20 10 30 M10 10,5 5 2 022056 F3507T 015240 T15 029117 7702VRD 10 S025R35 25 15 35 M12 12,5 5 3 022056 F3507T 015240 T15 029118 7702VRD 10 S030R35 30 20 35 M16 17,0 5 4 022056 F3507T 015240 T15 029120 7702VRD 10 S035R35 35 25 35 M16 17,0 5 5 022056 F3507T 015240 T15 Dimensions mm Spares No. of Linear EDP Part Number D 1 D 2 L l 1 d 1 a p max. teeth Ramp Down EDP EDP 025697 7702VRD 10 WA020R70 20 10 120 70 20 5 2 17,5º 022056 F3507T 015240 T15 025698 7702VRD 10 WA020R120 20 10 176 120 25 5 2 17,5º 022056 F3507T 015240 T15 025699 7702VRD 10 WA025R70 25 15 126 70 25 5 2 10,7º 015269 F3508T 015240 T15 025700 7702VRD 10 WA025R120 25 15 176 120 25 5 2 10,7º 015269 F3508T 015240 T15 025701 7702VRD 10 WA032R70 32 22 130 70 32 5 3 14,0º 015269 F3508T 015240 T15 025702 7702VRD 10 WA032R120 32 22 180 120 32 5 3 14,0º 015269 F3508T 015240 T15 7702 VRD 10 Weldon Shank 7702 VRD 10 Modular Head 7702 VRD 10 Technical Advice Milling Cutter Order Example: 7702VRD10WA025R120 Milling Insert Order Example: RDHW1003M0T SP4036 For complete cutting conditions refer to page: 288 For longer reach tools, a p is 10 of cutter diameter. Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x ap D 2 Dw Weldon Shank d 1 L I 1 D 2 D 1 Depth of cut a p a p Modular Head 194 Cutting Tool Systems ® where: D w = Working Diameter D 2 = Diameter of cutter insert center to center r = Insert radius a p = Axial Depth of Cut Working Diameter: D w = D 2 + 2 x r 2 - r -a p 2 Inserts for 7702 VRD 10 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P RDHW 10_ RDET 10_ -701 d s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 025743 RDET 10 03M0E-701 SP4036 10,0 - 3,18 5,0 0,05 025741 RDHW 10 03M0T SP4036 10,0 - 3,18 5,0 0,15 hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm 180 - 220 0,12 - 0,25 2,5 - 5,0 220 - 260 0,10 - 0,20 0,8 - 2,5 220 - 300 0,05 - 0,14 0,1 - 0,8 70 - 110 0,10 - 0,22 2,5 - 4,0 100 - 150 0,08 - 0,18 0,8 - 2,5 100 - 195 0,05 - 0,12 0,1 - 0,8 - - - 140 - 180 0,08 - 0,14 0,8 - 2,5 180 - 230 0,05 - 0,12 0,1 - 0,8 - - - 70 - 85 0,08 - 0,10 0,8 - 2,5 80 - 100 0,05 - 0,10 0,1 - 0,8 140 - 280 1,10 - 0,22 2,5 - 4,0 180 - 300 0,08 - 0,18 0,8 - 2,5 200 - 350 0,05 - 0,12 0,1 - 0,8 275 - 450 0,05 - 0,12 2,5 - 5,0 400 - 750 0,05 - 0,12 0,8 - 2,5 700 - 1000 0,05 - 0,12 0,1 - 0,8 - - - 35 - 50 0,08 - 0,10 0,8 - 2,5 45 - 60 0,05 - 0,10 0,1 - 0,8 - - - 50 - 85 0,05 - 0,08 0,5 - 1,0 50 - 100 0,03 - 0,05 0,1 - 0,5 Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RD_10 Recommended Cutting Conditions 195 Cutting Tool Systems ® Description Diameter External Insert Ramp linear ramping at Axis Diameter Diameter angle a p max. length 7702VRD10WA020R70 10 20 10 17.5º 5 15.86 7702VRD10WA020R120 10 20 10 17.5º 5 15.86 7702VRD10WA025R70 15 25 10 10.7º 5 26.46 7702VRD10WA025R120 15 25 10 10.7º 5 26.46 7702VRD10WA032R70 22 32 10 14º 5 20.05 7702VRD10WA032R120 22 32 10 14º 5 20.05 Linear Ramping Linear Ramping 7702 VRD 12 Contour Milling Cutter Dimensions mm Spares No. of Linear EDP Part Number D 1 D 2 L l 1 d 1 a p max. teeth Ramp Down EDP EDP 025703 7702VRD 12 WA025R70 25 13 126 70 25 6 2 16,5º 015269 F3508T 015240 T15 025704 7702VRD 12 WA025R120 25 13 180 120 25 6 2 16,5º 015269 F3508T 015240 T15 025705 7702VRD 12 WA032R70 32 20 130 70 32 6 3 12,0º 015269 F3508T 015240 T15 025706 7702VRD 12 WA032R120 32 20 180 120 32 6 3 12,0º 015269 F3508T 015240 T15 025707 7702VRD 12 WA040R70 40 28 140 70 40 6 3 13,0º 015269 F3508T 015240 T15 025708 7702VRD 12 WA040R120 40 28 190 120 40 6 3 13,0º 015269 F3508T 015240 T15 7702 VRD 12 Weldon Shank 7702 VRD 12 Technical Advice Milling Cutter Order Example: 7702VRD12WA040R120 Milling Insert Order Example: RDHW12T3M0T-X6 SP4036 For complete cutting conditions refer to page: 288 For longer reach tools, ap is 10 of cutter diameter. Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x ap D 2 Dw Weldon Shank d 1 L I 1 D 2 D 1 Depth of cut a p a p 196 Cutting Tool Systems ® where: D w = Working Diameter D 2 = Diameter of cutter insert center to center r = Insert radius a p = Axial Depth of Cut Working Diameter: D w = D 2 + 2 x r 2 - r -a p 2 Inserts for 7702 VRD 12 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P RDET 12_ -701 RDHW 12_ d s RDMW 12_ Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 029297 RDET 12 T3M0E-701-X6 SP4036 12,0 - 3,97 6,0 0,05 029299 RDHW 12 T3M0T-20-X6 SP4036 12,0 - 3,97 6,0 0,20 029301 RDHW 12 T3M0T-20-X6 SP5464 12,0 - 3,97 6,0 0,20 029302 RDHW 12 T3M0T-X6 SP4036 12,0 - 3,97 6,0 0,15 029303 RDHW 12 T3M0T-X6 SP5464 12,0 - 3,97 6,0 0,15 029313 RDHW 12 T3M0T-20-X6 SP5464 12,0 - 3,97 6,0 0,20 029314 RDHW 12 T3M0T-X6 SP5464 12,0 - 3,97 6,0 0,15 hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm 180 - 220 0,25 - 0,40 3,0 - 6,0 220 - 260 0,22 - 0,32 0,8 - 3,0 220 - 300 0,10 - 0,18 0,1 - 0,8 70 - 110 0,22 - 0,35 3,0 - 6,0 100 - 150 0,20 - 0,30 0,8 - 3,0 100 - 195 0,10 - 0,16 0,1 - 0,8 - - - 140 - 180 0,08 - 0,16 0,8 - 3,0 180 - 230 0,08 - 0,12 0,1 - 0,8 - - - 70 - 85 0,08 - 0,14 0,8 - 3,0 80 - 100 0,08 - 0,12 0,1 - 0,8 140 - 280 0,22 - 0,35 3,0 - 6,0 180 - 300 0,20 - 0,30 0,8 - 3,0 200 - 350 0,10 - 0,16 0,1 - 0,8 275 - 450 0,06 - 0,12 3,0 - 6,0 400 - 750 0,06 - 0,12 0,8 - 3,0 700 - 1000 0,06 - 0,12 0,1 - 0,8 - - - 35 - 50 0,08 - 0,14 0,8 - 3,0 45 - 60 0,08 - 0,12 0,1 - 0,8 - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RD_12 Recommended Cutting Conditions 197 Cutting Tool Systems ® Description Diameter External Insert Ramp linear ramping at Axis Diameter Diameter angle a p max. length 7702VRD12WA025R70 13 25 12 16.5º 6 20.26 7702VRD12WA025R120 13 25 12 16.5º 6 20.26 7702VRD12WA032R70 20 32 12 12º 6 28.23 7702VRD12WA032R120 20 32 12 12º 6 28.23 7702VRD12WA040R70 28 40 12 13º 6 25.99 7702VRD12WA040R120 28 40 12 13º 6 25.99 Linear Ramping Linear Ramping 7702 VRD 16 Contour Milling Cutter Dimensions mm Spares No. of Linear EDP Part Number D 1 D 2 L l 1 d 1 a p max. teeth Ramp Down EDP EDP 025709 7702VRD 16 WA032R70 32 16 130 70 32 8 2 17,5° 015270 F4011T 015241 T20 025710 7702VRD 16 WA032R120 32 16 180 120 32 8 2 17,5° 015270 F4011T 015241 T20 025712 7702VRD 16 WA040R120 40 24 190 120 40 8 2 13,0° 015270 F4011T 015241 T20 025711 7702VRD 16 WA040R70 40 24 140 70 40 8 2 13,0° 015270 F4011T 015241 T20 7702 VRD 16 Weldon Shank 7702 VRD 16 Technical Advice Milling Cutter Order Example: 7702VRD16WA040R120 Milling Insert Order Example: RDHW1604M0T-X8 SP4036 For complete cutting conditions refer to page: 288 For longer reach tools, ap is 10 of cutter diameter. Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x ap D 2 Dw Weldon Shank d 1 L I 1 D 2 D 1 Depth of cut a p a p 198 Cutting Tool Systems ® where: D w = Working Diameter D 2 = Diameter of cutter insert center to center r = Insert radius a p = Axial Depth of Cut Working Diameter: D w = D 2 + 2 x r 2 - r -a p 2 Inserts for 7702 VRD 16 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P RDET 16_ -701 RDHW 16_ d s hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm 180 - 220 0,33 - 0,55 4,0 - 8,0 220 - 260 0,25 - 0,35 0,8 - 4,0 220 - 300 0,10 - 0,18 0,1 - 0,8 70 - 110 0,30 - 0,45 4,0 - 8,0 100 - 150 0,22 - 0,33 0,8 - 4,0 100 - 195 0,10 - 0,16 0,1 - 0,8 - - - 140 - 180 0,15 - 0,18 0,8 - 4,0 180 - 230 0,08 - 0,12 0,1 - 0,8 - - - 70 - 85 0,08 - 0,14 0,8 - 4,0 80 - 100 0,08 - 0,12 0,1 - 0,8 140 - 280 0,30 - 0,40 4,0 - 8,0 180 - 300 0,22 - 0,33 0,8 - 4,0 200 - 350 0,10 - 0,16 0,1 - 0,8 275 - 450 0,06 - 0,12 4,0 - 8,0 400 - 750 0,06 - 0,12 0,8 - 4,0 700 - 1000 0,06 - 0,12 0,1 - 0,8 - - - 35 - 50 0,08 - 0,14 0,8 - 4,0 45 - 60 0,08 - 0,12 0,1 - 0,8 - - - 50 - 85 0,05 - 0,10 0,5 - 1,5 50 - 100 0,03 - 0,06 0,1 - 0,5 Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RD_16 Recommended Cutting Conditions 199 Cutting Tool Systems ® Description Diameter External Insert Ramp linear ramping at Axis Diameter Diameter angle a p max. length 7702VRD16WA032R70 16 32 16 17.5º 8 25.37 7702VRD16WA032R120 16 32 16 17.5º 8 25.37 7702VRD16WA040R70 24 40 16 13º 8 34.65 7702VRD16WA040R120 24 40 16 13º 8 34.65 Linear Ramping Linear Ramping Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 029298 RDET 16 04M0E-701-X8 SP4036 16,0 - 4,76 8,0 0,05 029306 RDHW 16 04M0T-30-X8 SP4036 16,0 - 4,76 8,0 0,15 029304 RDHW 16 04M0T-X8 SP4036 16,0 - 4,76 8,0 0,15 029308 RDHW 16 04M0T-30-X8 SP5464 16,0 - 4,76 8,0 0,15 029305 RDHW 16 04M0T-X8 SP5464 16,0 - 4,76 8,0 0,15 7710 VR 12 Milling Cutter Dimensions mm Spares Screw No. of tightening EDP Part Number D 1 D 2 H d 1 a p max. teeth EDP EDP Nm 029051 7710VR12-A040R 40 28 40 16 6 4 015262 D4010T 015240 T15 3,10 029635 7710VR12-A040Z05R 40 28 40 16 6 5 015262 D4010T 015240 T15 3,10 029052 7710VR12-A052R 52 40 40 22 6 5 015262 D4010T 015240 T15 3,10 029636 7710VR12-A052Z06R 52 40 40 22 6 6 015262 D4010T 015240 T15 3,10 029053 7710VR12-A066R 66 54 50 27 6 6 015262 D4010T 015240 T15 3,10 7710VR12 Shell Mill Fixation 7710 VR 12 Technical Advice Milling Cutter Order Example: 7710VRD12-A040R Milling Insert Order Example: RPEX 1204M0E-701-X4 X500 Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x ap D 2 Dw Shell Mill Fixation a p Depth of Cut a p 200 Cutting Tool Systems ® where: D w = Working Diameter D 2 = Diameter of cutter insert center to center r = Insert radius a p = Axial Depth of Cut Working Diameter: D w = D 2 + 2 x r 2 - r -a p 2 Inserts for 7710 VR 12 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P RPEX 12_ -701 RPMT 12_ -421 RPHT 12_ d s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 029271 RPET1204M0E-X4 SP4036 12,0 - 4,76 6,0 0,05 029278 RPET1204M0E-X4 SF30 12,0 - 4,76 6,0 0,05 029279 RPET1204M0E-X4 X44 12,0 - 4,76 6,0 0,05 029280 RPET1204M0E-X4 SFZ 12,0 - 4,76 6,0 0,05 029281 RPEX1204M0E-701-X4 PFZ 12,0 - 4,76 6,0 0,02 029282 RPEX1204M0E-701-X4 X500 12,0 - 4,76 6,0 0,02 029283 RPEX1204M0F-701-X4 SFZ 12,0 - 4,76 6,0 0,02 029284 RPEX1204M0F-701-X4 GH1 12,0 - 4,76 6,0 0,02 029285 RPHT1204M0E-421-X4 PFZ 12,0 - 4,76 6,0 0,05 029286 RPHT1204M0E-421-X4 X500 12,0 - 4,76 6,0 0,05 029287 RPHT1204M0E-421-X4 MP91M 12,0 - 4,76 6,0 0,05 029034 RPHT1204M0T-X4 X500 12,0 - 4,76 6,0 0,10 029035 RPHT1204M0T-X4 SP6564 12,0 - 4,76 6,0 0,10 029288 RPHT1204M0T-X4 PFZ 12,0 - 4,76 6,0 0,10 029290 RPHT1204M0T-X4 SP6564 12,0 - 4,76 6,0 0,10 029272 RPMT1204M0E-421-X4 X500 12,0 - 4,76 6,0 0,08 029291 RPMT1204M0E-421-X4 MP91M 12,0 - 4,76 6,0 0,08 029292 RPMT1204M0E-421-X4 PFZ 12,0 - 4,76 6,0 0,08 029293 RPMT1204M0E-421-X4 SP6564 12,0 - 4,76 6,0 0,08 029294 RPMW1204M0T-X4 MP91M 12,0 - 4,76 6,0 0,10 029295 RPMW1204M0T-X4 X500 12,0 - 4,76 6,0 0,10 029296 RPMW1204M0T-X4 SP6564 12,0 - 4,76 6,0 0,10 RPET 12_ RPHT 12_ -421 RPMW 12_ hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm 180 - 220 0,16 - 0,30 2,5 - 6,0 220 - 260 0,14 - 0,22 1,0 - 3,0 220 - 300 0,12 - 0,18 0,1 - 1,0 70 - 110 0,14 - 0,25 2,5 - 6,0 100 - 150 0,12 - 0,20 1,0 - 3,0 100 - 195 0,08 - 0,16 0,1 - 1,0 120 - 140 0,10 - 0,18 2,5 - 4,0 140 - 180 0,08 - 0,14 1,0 - 3,0 180 - 230 0,08 - 0,12 0,1 - 1,0 - - - 70 - 85 0,08 - 0,12 1,0 - 3,0 80 - 100 0,08 - 0,10 0,1 - 1,0 140 - 280 0,14 - 0,25 2,5 - 6,0 180 - 300 0,12 - 0,20 1,0 - 3,0 200 - 350 0,08 - 0,16 0,1 - 1,0 275 - 450 0,06 - 0,12 2,5 - 6,0 400 - 750 0,06 - 0,10 1,0 - 3,0 700 - 1000 0,04 - 0,08 0,1 - 1,0 - - - 35 - 50 0,08 - 0,12 1,0 - 3,0 45 - 60 0,08 - 0,10 0,1 - 1,0 - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RP_12 Recommended Cutting Conditions 201 Cutting Tool Systems ® 7712 VRD 12 Milling Cutter Dimensions mm Spares No. of EDP Part Number D 1 D 2 LH d 1 a p max. teeth Inserts EDP EDP 029054 7712VRD12-A052R 52 40 52 22 6 5 RD..12T3..-X6 015269 F3508T 015240 T15 029055 7712VRD12-A066R 66 54 52 27 6 6 RD..12T3..-X6 015269 F3508T 015240 T15 029056 7712VRD12-A080R 80 68 52 27 6 7 RD..12T3..-X6 015269 F3508T 015240 T15 7712VRD12 Shell Mill Fixation 7712 VRD 12 Technical Advice Milling Cutter Order Example: 7712VRD12-A052R Milling Insert Order Example: RDET 12T3M0E-701-X6 SP4036 Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x ap D 2 Dw Shell Mill Fixation a p Depth of Cut a p 202 Cutting Tool Systems ® where: D w = Working Diameter D 2 = Diameter of cutter insert center to center r = Insert radius a p = Axial Depth of Cut Working Diameter: D w = D 2 + 2 x r 2 - r -a p 2 L d 1 D M D 2 d 1 L M D 2 D Modular Head Dimensions mm Spares No. of EDP Part Number D 1 D 2 LH M d 1 inserts Inserts EDP EDP 029121 7712VRD12S024R35 24 12 35 M12 12,5 2 RD…12… 022056 F3507T 015240 T15 029124 7712VRD12S035R35 35 23 35 M16 17,0 3 RD…12… 022056 F3507T 015240 T15 029125 7712VRD12S042R43 42 30 43 M16 17,0 4 RD…12… 022056 F3507T 015240 T15 7712VRD12 Modular Head Shanks for the Modular Heads see pages 228 - 229. Ø12mm Inserts for 7712 VRD N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P RDET 12_ -701 RDHW 12_ RDMW 12_ d s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 029297 RDET 12T3M0E-701-X6 SP4036 12,0 - 3,97 6,0 0,05 029299 RDHW 12T3M0T-20-X6 SP4036 12,0 - 3,97 6,0 0,20 029301 RDHW 12T3M0T-20-X6 SP5464 12,0 - 3,97 6,0 0,20 029302 RDHW 12T3M0T-X6 SP4036 12,0 - 3,97 6,0 0,15 029303 RDHW 12T3M0T-X6 SP5464 12,0 - 3,97 6,0 0,15 029313 RDMW12T3M0T-20-X6 SP5464 12,0 - 3,97 6,0 0,20 029314 RDMW12T3M0T-X6 SP5464 12,0 - 3,97 6,0 0,15 hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin h m mm ap mm Vc mmin h m mm ap mm Vc mmin h m mm ap mm 180 - 220 0,25 - 0,60 1,5 - 4,0 220 - 260 0,17 - 0,45 1,0 - 3,5 220 - 300 0,10 - 0,18 0,1 - 1,0 70 - 110 0,22 - 0,50 1,5 - 4,0 100 - 150 0,17 - 0,40 1,0 - 3,5 100 - 195 0,10 - 0,16 0,1 - 1,0 120 - 140 0,22 - 0,35 1,5 - 3,0 140 - 180 0,17 - 0,30 1,0 - 2,5 180 - 230 0,08 - 0,12 0,1 - 1,0 - - - - - - 80 - 100 0,08 - 0,12 0,1 - 1,0 140 - 280 0,22 - 0,50 1,5 - 4,0 180 - 300 0,17 - 0,40 1,0 - 3,5 200 - 350 0,10 - 0,16 0,1 - 1,0 275 - 450 0,06 - 0,12 1,5 - 4,0 400 - 750 0,06 - 0,12 1,0 - 3,5 700 - 1000 0,06 - 0,12 0,1 - 1,0 - - - - - - 45 - 60 0,08 - 0,12 0,1 - 1,0 - - - 50 - 85 0,05 - 0,10 0,5 - 1,0 50 - 100 0,03 - 0,06 0,1 - 1,0 Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RD_12 Recommended Cutting Conditions 203 Cutting Tool Systems ® Part Number Diameter Ramp Angle a p max Length recommended 7712VRD12-A052R 52 5º 6,0 68,58 7712VRD12-A066R 66 3.7º 6,0 104,05 7712VRD12-A080R 80 2.8º 6,0 157,38 Ramp Angle Part Number Diameter Bore Diam. Bore Diam. Penetration mm max mm min mm angle max. 7712VRD12-A052R 52 102 82 3.9° 7712VRD12-A066R 66 130 110 3.1° 7712VRD12-A080R 80 158 138 2.5° Ramp Interpolation 7712 VRD 16 Milling Cutter Dimensions mm Spares No. of EDP Part Number D 1 D 2 LH d 1 a p max. teeth Inserts EDP EDP 029057 7712VRD16-A052R 52 36 52 22 8 4 RD..1604..-X8 015270 F4011T 015241 T20 029058 7712VRD16-A066R 66 50 52 27 8 5 RD..1604..-X8 015270 F4011T 015241 T20 029059 7712VRD16-A080R 80 64 52 27 8 6 RD..1604..-X8 015270 F4011T 015241 T20 029060 7712VRD16-A100R 100 84 52 32 8 7 RD..1604..-X8 015270 F4011T 015241 T20 029061 7712VRD16-A125R 125 109 52 40 8 8 RD..1604..-X8 015270 F4011T 015241 T20 7712VRD16 Shell Mill Fixation 7712 VRD 16 Technical Advice Milling Cutter Order Example: 7712VRD16-A052R Milling Insert Order Example: RDET 1604M0E-701-X8 SP4036 Average chip thickness: where: f z = Feed per tooth h m = Average chip thickness D = Cutter diameter outside a e = Radial Depth of Cut D w = Working Diameter a p = Axial Depth of Cut To find programmed feedrate: h m f z = h m = f z x x r 2 - r - a p r 2 r 2 - r - a e r 2 r 2 - r - a p r 2 r 2 - r - a e r 2 x ap D 2 Dw Shell Mill Fixation a p Depth of Cut a p 204 Cutting Tool Systems ® L d 1 D M D 2 d 1 L M D 2 D Modular Head where: D w = Working Diameter D 2 = Diameter of cutter insert center to center r = Insert radius a p = Axial Depth of Cut Working Diameter: D w = D 2 + 2 x r 2 - r -a p 2 Dimensions mm Spares No. of EDP Part Number D 1 D 2 LH M d 1 inserts Inserts EDP EDP 029126 7712VRD16S030R43 30 14 43 M16 17,0 2 RD…16… 015270 F4011T 023256 T20 029127 7712VRD16S032R43 32 16 43 M16 17,0 2 RD…16… 015270 F4011T 023256 T20 7712VRD16 - Modular Head Shanks for the Modular Heads see pages 228 - 229. Ø16mm Inserts for 7712 VRD N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P RDET 16_ -701 RDHW 16_ RDMW 16_ d s 029304 RDHW 1604M0T-X8 SP4036 16,0 - 4,76 8,0 0,15 029305 RDHW 1604M0T-X8 SP5464 16,0 - 4,76 8,0 0,15 029306 RDHW 1604M0T-30-X8 SP4036 16,0 - 4,76 8,0 0,30 029308 RDHW 1604M0T-30-X8 SP5464 16,0 - 4,76 8,0 0,30 029311 RDMW 1604M0T-X8 SP5464 16,0 - 6,35 8,0 0,15 029312 RDMW 1604M0T-30-X8 SP5464 16,0 - 6,35 8,0 0,30 Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 029298 RDET 1604M0E-701-X8 SP4036 16,0 - 4,76 8,0 0,02 hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin h m mm ap mm Vc mmin h m mm ap mm Vc mmin h m mm ap mm 180 - 220 0,32 - 0,80 1,5 - 5,3 220 - 260 0,17 - 0,50 1,0 - 4,5 220 - 300 0,10 - 0,18 0,1 - 1,5 70 - 110 0,32 - 0,60 1,5 - 5,3 100 - 150 0,17 - 0,45 1,0 - 4,5 100 - 195 0,10 - 0,16 0,1 - 1,5 120 - 140 0,32 - 0,40 1,5 - 4,0 140 - 180 0,17 - 0,35 1,0 - 3,5 180 - 230 0,08 - 0,12 0,1 - 1,5 - - - - - - 80 - 100 0,08 - 0,12 0,1 - 1,5 140 - 280 0,32 - 0,60 1,5 - 5,3 180 - 300 0,17 - 0,45 1,0 - 4,5 200 - 350 0,10 - 0,16 0,1 - 1,5 275 - 450 0,06 - 0,16 1,5 - 5,3 400 - 750 0,06 - 0,14 1,0 - 4,5 700 - 1000 0,06 - 0,12 0,1 - 1,5 - - - - - - 45 - 60 0,08 - 0,12 0,1 - 1,5 - - - 50 - 85 0,05 - 0,10 0,5 - 1,5 50 - 100 0,03 - 0,06 0,1 - 1,5 Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC RD_16 Recommended Cutting Conditions 205 Cutting Tool Systems ® Part Number Diameter Ramp Angle a p max Length recommended 7712VRD16-A052R 52 11.5° 8,0 39,32 7712VRD16-A066R 66 7.5° 8,0 60,77 7712VRD16-A080R 80 6° 8,0 76,11 7712VRD16-A100R 100 4° 8,0 114,40 7712VRD16-A125R 125 3° 8,0 152,65 Ramp Angle Part Number Diameter Bore Diam. Bore Diam. Penetration mm max mm min mm angle max. 7712VRD16-A052R 52 102 74 5.2° 7712VRD16-A066R 66 130 102 4.1° 7712VRD16-A080R 80 158 130 3.35° 7712VRD16-A100R 100 198 170 2.65° 7712VRD16-A125R 125 248 220 2.1° Ramp Interpolation Profiling Pocketing Cutters 206 These cutters have been specially designed for machining pockets and profiles in light metal alloys. They can also perform contouring operations finishing in composite materials and titanium alloys. All Stellram profile and pocketing cutters feature P-20 tool steel bodies. Through-tool coolant allows better chip evacuation, higher feed rates. Cutting Tool Systems ® Applications–Profiling Pocketing Cutters 207 Pocketing Square Shoulder End Milling RadiusEnd Milling Contour Milling PROFILING CUTTERS 5182VZ cutters, or Aerostell ® cutters, are a unique design for high performance routing of aluminium and light alloys. The Aerostell ® was designed in conjunction with a major aerospace company to overcome many problems associated with aluminium milling. Aerostell ® inserts offer a high positive rake lowering cutting forces, edge build-up and power required versus brazed-tool designs. For example 18wcm3 is required for machining A-U4G. The design also reduces deformation in thin sections down to 1mm on the wall and floor of the workpiece. Two screws locate the submicron-grain inserts in each pocket for accurate indexing. The inserts are precision ground to close tolerances, offering an excellent surface finish and eliminating the need for regrinding as with other types of tools. Inserts are available for depths of cut of 32mm, 33mm or 53mm. Each cutter is designed to hold inserts offered in a large number of radii. A ramp angle of 15 degrees is possible. 5702VZ cutters are our newest design for high metal removal in aluminium applications. This tool is designed, manufactured and tested in accordance with EN ISO 15641:2001 to ensure maximum stability in high speed applications. The tools are capable of 43,000 RPM. The 14mm insert allows machining in thin-wall applications due to low pressure. Standard radii are available from 2mm to 4mm. 5182 VZ 5702 VZ Cutting Tool Systems ® 5182 VZ 32 Profile Pocketing Cutter 5182 VZ 32 Technical Advice Milling Cutter Order Example: 5182VZ32GA032R075-4 Milling Insert Order Example: ZECX32T330ER-701 SFZ For complete cutting conditions refer to page: 288 Maximum RPM when balanced = 32,000 RPM. Maximum ramp angle = 15° Fixing screws: 1 Loosely tighten screws number 1 and 2. 2 Tighten screw number 1 to 3.5-4.0 Nm. 3 Tighten screw number 2 to 3.5-4.0 Nm. Note: Because the overall length of the insert is reduced, as the corner radius increases, the L, l 2 , l 3 and a dimensions will reduceincrease as the radius size increasesreduces. These numbers assume a 4.0 mm corner radius. Part number ending -4 means 4 mm max radius on insert. Part number ending -8 means 5-8 mm radius inserts only. 40 taper. Dimensions mm Spares No. of EDP Part Number D L l 2 l 3 R max. a p Inserts EDP EDP 023039 5182VZ 32 GA032R075-4 32 162,5 75 94,1 4 32 a. 2 023144 D4008A 015240 T15 021643 5182VZ 32 GA032R075-8 32 162,5 75 94,1 8 32 b. 2 023144 D4008A 015240 T15 5182 VZ 32 DIN 69871 Shank DIN 69871 Shank D R I 3 I 2 L Depth of Cut a p Ramp angle 15° a p 2 1 208 Cutting Tool Systems ® Inserts for 5182 VZ 32 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P ZECX 32_ -701 d l r s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 025787 ZECX32T302ER-701 GH2 a. 11,9 37,0 3,97 0,2 0,03 029643 ZECX32T325ER-701 GH2 a. 11,9 37,0 3,97 2,5 0,03 017485 ZECX32T330ER-701 GH2 a. 11,9 37,0 3,97 3,0 0,03 025788 ZECX32T340ER-701 GH2 a. 11,9 37,0 3,97 4,0 0,03 029644 ZECX32T350ER-701 GH2 b. 11,9 37,0 3,97 5,0 0,03 This cutter can be used for finish profiling in these materials, with a maximum 1 mm radial depth of cut. hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed a max. Speed Feed D.O.C. Speed Feed a max. Material Vc mmin hm mm mm Vc mmin hm mm ap mm Vc mmin hm mm mm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 500 - 1800 0,10 - 0,25 0,10 - 32,0 500 - 1800 0,10 - 0,25 0,10 - 32,0 500 - 1800 0,05 - 0,20 0,1 - 15,0 - - - - - - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC ZE_32 Recommended Cutting Conditions 209 Cutting Tool Systems ® 5182 VZ 33 Profile Pocketing Cutter 5182 VZ 33 Technical Advice Milling Cutter Order Example: 5182VZ33GA040R095-4 Milling Insert Order Example: ZDCX330430ER-701 SFZ For complete cutting conditions refer to page: 288 Maximum RPM when balanced = 21,000 RPM. Maximum ramp angle = 15° Fixing screws: 1 Loosely tighten screws number 1 and 2. 2 Tighten screw number 1 to 3.5-4.0 Nm. 3 Tighten screw number 2 to 3.5-4.0 Nm. Note: Because the overall length of the insert is reduced, as the corner radius increases, the L, l 2 , l 3 and a dimensions will reduceincrease as the radius size increasesreduces. These numbers assume a 4.0 mm corner radius. Part number ending -4 means 4 mm max radius on insert. Part number ending -8 means 5-8 mm radius inserts only. 40 taper. Dimensions mm Spares No. of EDP Part Number D L l 2 l 3 R max. a p Inserts EDP EDP 021644 5182VZ 33 GA040R095-4 40 182,5 95 114,1 4 33 a. 2 015261 D4010A 015240 T15 021645 5182VZ 33 GA040R095-8 40 182,5 95 114,1 8 33 b. 2 015261 D4010A 015240 T15 5182 VZ 33 DIN 69871 Shank DIN 69871 Shank D R I 3 I 2 L Depth of Cut a p Ramp angle 15° a p 2 1 210 Cutting Tool Systems ® Inserts for 5182 VZ 33 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P ZDCX 33_ -701 d l r s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 025785 ZDCX330402ER-701 GH2 a. 13,5 37,0 4,76 0,2 0,03 023734 ZDCX330425ER-701 GH2 a. 13,5 37,0 4,76 2,5 0,03 025786 ZDCX330440ER-701 GH2 a. 13,5 37,0 4,76 4,0 0,03 This cutter can be used for finish profiling in these materials, with a maximum 1 mm radial depth of cut. hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed a max. Speed Feed D.O.C. Speed Feed a max. Material Vc mmin hm mm mm Vc mmin hm mm ap mm Vc mmin hm mm mm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 500 - 2200 0,10 - 0,25 0,10 - 53,0 500 - 2200 0,10 - 0,25 0,10 - 53,0 500 - 2200 0,05 - 0,20 0,1 - 15,0 - - - - - - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC ZD_33 Recommended Cutting Conditions 211 Cutting Tool Systems ® 5182 VZ 53 Profile Pocketing Cutter 5182 VZ 53 Technical Advice Milling Cutter Order Example: 5182VZ53GA050R100-4 Milling Insert Order Example: ZDCX530430ER-701 SFZ For complete cutting conditions refer to page: 288 Maximum RPM when balanced = 15,000 RPM. Maximum ramp angle = 15° Fixing screws: 1 Loosely tighten screws number 1 and 2. 2 Tighten screw number 1 to 5.0-5.5 Nm. 3 Tighten screw number 2 to 5.0-5.5 Nm. ∅ 50 = 40 taper, ∅ 63 = 50 taper. Note: Because the overall length of the insert is reduced, as the corner radius increases, the L, l 2 , l 3 and a dimensions will reduceincrease as the radius size increasesreduces. These numbers assume a 4.0 mm corner radius. Part number ending -4 means 4 mm max radius on insert. Part number ending -8 means 5-8 mm radius inserts only. Dimensions mm Spares No. of EDP Part Number D L l 2 l 3 R max. a p Inserts EDP EDP 021646 5182VZ 53 GA050R100-4 50 187,5 100 119,1 4 53 a. 2 015264 D5010A 015240 T15 021648 5182VZ 53 GA063R125-4 63 245,85 125 144,1 4 53 a. 2 015264 D5010A 015240 T15 021647 5182VZ 53 GA050R100-8 50 187,5 100 119,1 8 53 b. 2 015264 D5010A 015240 T15 5182 VZ 53 DIN 69871 Shank DIN 69871 Shank D R I 3 I 2 L Depth of Cut a p Ramp angle 15° a p 2 1 212 Cutting Tool Systems ® Inserts for 5182 VZ 53 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P ZDCX 53_ -701 d l r s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 025770 ZDCX530402ER-701 GH2 a. 14,8 64,0 4,76 0,2 0,03 017479 ZDCX530430ER-701 GH2 a. 14,8 64,0 4,76 3,0 0,03 025769 ZDCX530440ER-701 GH2 a. 14,8 64,0 4,76 4,0 0,03 027195 ZDCX530460ER-701 GH2 b. 14,8 64,0 4,76 6,0 0,03 This cutter can be used for finish profiling in these materials, with a maximum 1 mm radial depth of cut. See maximum RPM. hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed a max. Speed Feed D.O.C. Speed Feed a max. Material Vc mmin hm mm mm Vc mmin hm mm ap mm Vc mmin hm mm mm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 500 - 2200 0,1 - 0,25 0,1 - 53,0 500 - 2200 0,1 - 0,25 0,1 - 53,0 500 - 2200 0,05 -0,20 0,1 - 15,0 - - - - - - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC ZD_53 Recommended Cutting Conditions 213 Cutting Tool Systems ® 5702 VZD 14 Milling Cutter 5702VZ Technical Advice Milling Cutter Order Example: 5702VZD14CA020R58-2 Milling Insert Order Example: ZDCX1403PDFR-701 GH1 Always replace the screw when the insert is changed. Radial depth of cut = 0,2mm up to cutter diameter. These tools have been designed, manufactured and tested in accordance with EN ISO standard 15641 and stocked balanced at G = 2,5 at 30,000 RPM. Cylindrical shank tools mounted in a shrink fit holder, must be re-inspected for balance by the end user. These tools are stocked without an electronic chip. Radius mm Cutter Ø Facet 2,0 2,5 3,0 4,0 20 11,0º 9,8º 9,0º 8,0º 6,3º Ramp angle Cutter Ø Max RPM Qmax – cm 3 min 20 43,000 720 The chart below shows total metal removal capability based on 24,000 RPM and maximum RPM by diameter. All cutters are balanced to ISO Standard 1940.1:986. The maximum RPM is engraved on all cutter bodies. Screw Fixation It is important to change the screw each time the insert is changed to ensure the highest security. A dynamometric key and the right torque value are important. The correct torque information is shown with the cutter body dimensions. Metal Removal Cylindrical Shank 214 Cutting Tool Systems ® m 5702 VZD14 Cylindrical Shank Dimensions mm Insert Spares Screw No. of radius Max. tightening EDP Part Number D L l 2 l 3 d 1 g4 a p max. teeth range RPM EDP EDP Nm 028998 5702VZD14CA020R58-2 20 108 58 - 20 12 2 Facet - 2,0 43,000 015060 F2505T 018488 T7 0,8 028999 5702VZD14CA020R58-4 20 108 58 - 20 12 2 2,0 - 4,0 43,000 015060 F2505T 018488 T7 0,8 Inserts for 5702 VZD N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P ZDCX 14_ -701 Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 029027 ZDCX1403PDFR-701 GH1 7,59 16,83 3,18 Facet 0,02 029028 ZDCX140320FR-701 GH1 7,59 16,83 3,18 2,0 0,02 026019 ZDCX140325FR-701 GH1 7,59 16,83 3,18 2,5 0,02 029029 ZDCX140330FR-701 GH1 7,59 16,83 3,18 3,0 0,02 026020 ZDCX140340FR-701 GH1 7,59 16,83 3,18 4,0 0,02 l r d s hm = average chip thickness Maximum cutting speed v c mmin is in relation to the diameter of the cutter. Roughing Semi-Finishing Finishing Speed Feed a max. Speed Feed D.O.C. Speed Feed a max. Material Vc mmin hm mm mm Vc mmin hm mm ap mm Vc mmin hm mm mm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 400 - 0,02 - 0,25 0,2 - 11 400 - 0,02 - 0,25 0,2 - 11 400 - 0,02 -0,25 0,2 - 11 - - - - - - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC ZD_14 Recommended Cutting Conditions 215 Cutting Tool Systems ® 5702 VZP 14 Milling Cutter 029002 5702VZP14HA025R75-2 25 133 75 101 - 12 2 Facet - 2,0 41,000 018481 D4006T 015240 T15 3,1 029003 5702VZP14HA025R75-4 25 133 75 101 - 12 2 2,0 - 4,0 41,000 018481 D4006T 015240 T15 3,1 029004 5702VZP14HA032R75-2 32 133 75 101 - 12 2 Facet - 2,0 37,000 015260 D4008T 015240 T15 3,1 029005 5702VZP14HA032R75-4 32 133 75 101 - 12 2 2,0 - 4,0 37,000 015260 D4008T 015240 T15 3,1 029006 5702VZP14HA040R095-2 40 153 95 121 - 12 2 Facet - 2,0 32,000 015260 D4008T 015240 T15 3,1 029007 5702VZP14HA040R095-4 40 153 95 121 - 12 2 2,0 - 4,0 32,000 015260 D4008T 015240 T15 3,1 5702 VZP14 HSK-63A Always replace the screw when the insert is changed. Radial depth of cut = 0,2mm up to cutter diameter. These tools have been designed, manufactured and tested in accordance with EN ISO standard 15641 and stocked balanced at G = 2,5 at 30,000 RPM. Cylindrical shank tools mounted in a shrink fit holder, must be re-inspected for balance by the end user. These tools are stocked without an electronic chip. m 5702 VZP14 Cylindrical Shank Dimensions mm Insert Spares Screw No. of radius Max. tightening EDP Part Number D L l 2 l 3 d 1 g4 a p max. teeth range RPM EDP EDP Nm 029000 5702VZP14CA025R73-2 25 129 73 - 25 12 2 Facet - 2,0 41,000 018481 D4006T 015240 T15 3,1 029001 5702VZP14CA025R73-4 25 129 73 - 25 12 2 2,0 - 4,0 41,000 018481 D4006T 015240 T15 3,1 5702VZ Technical Advice Milling Cutter Order Example: 5702VZP14CA025R73-2 Milling Insert Order Example: ZPCX1404PDFR-701 GH1 Radius mm Cutter Ø Facet 2,0 2,5 3,0 4,0 25 11,0º 10,5º 9,9º 9,3º 8,0º 32 7,2º 6,8º 6,4º 5,9º 4,9º 40 5,1º 4,8º 4,4º 4,0º 3,3º Ramp angle Cutter Ø Max RPM Qmax – cm 3 min 25 41,000 960 32 37,000 3400 40 32,000 4200 The chart below shows total metal removal capability based on 24,000 RPM and maximum RPM by diameter. All cutters are balanced to ISO Standard 1940.1:986. The maximum RPM is engraved on all cutter bodies. Screw Fixation It is important to change the screw each time the insert is changed to ensure the highest security. A dynamometric key and the right torque value are important. The correct torque information is shown with the cutter body dimensions. Metal Removal HSK Cylindrical Shank 216 Cutting Tool Systems ® Inserts for 5702 VZP N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P ZPCX 14_ Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 025771 ZPCX1404PDFR-701 GH1 9,52 16,83 4,76 Facet 0,02 029030 ZPCX140420FR-701 GH1 9,52 16,83 4,76 2,0 0,02 026021 ZPCX140425FR-701 GH1 9,52 16,83 4,76 2,5 0,02 029031 ZPCX140430FR-701 GH1 9,52 16,83 4,76 3,0 0,02 026022 ZPCX140440FR-701 GH1 9,52 16,83 4,76 4,0 0,02 l r d s hm = average chip thickness Maximum cutting speed v c mmin is in relation to the diameter of the cutter. Roughing Semi-Finishing Finishing Speed Feed a max. Speed Feed D.O.C. Speed Feed a max. Material Vc mmin hm mm mm Vc mmin hm mm ap mm Vc mmin hm mm mm - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 400 - 0,02 - 0,25 0,2 - 11 400 - 0,02 - 0,25 0,2 - 11 400 - 0,02 -0,25 0,2 - 11 - - - - - - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC ZP_14 Recommended Cutting Conditions 217 Cutting Tool Systems ® Machinability by materials Aluminium 218 Vc = π x D x n 1000 mmin = mm x RPM D: Tool diameter, n: RPM, Vc: Cutting speed Choose a cutting speed in the range of values, compatible with the cutter max rotation capacity engraved on the body and your spindle stability. Alloy Alloy CHEMICAL COMPOSITION LIMITS WT Typical Rm Machinability Machinability Typical v c mmin f z mmZ group designation Cu Si Fe Mn Mg Zn Cr Ti Pb Bi Al Others tremper Mpa Chip formation Abrasion applications min-max max Al 1050 0.05 0.25 0.4 0.5 0.05 0.05 - - - - 99.50min - H14 105 D A Chemical equipment Sheet 1100 0.05~0.20 Si+Fe1.0max 0.05 - 0.1 - - - - 99.00min - H14 90 D A metal work Coiled tube 600 3000 0,2 2011 50.~60. 0.4 0.7 - - 0.3 - - 0.2 0.6 remaining - T3 310 A A Screw machine products. 2014 3.9~5.0 0.5~1.2 0.7 0.4~1.2 0.2~0.8 0.25 0.1 0.15 - - remaining - T6 430 B A Tuck frame. Aircraft Al-Cu 2017 3.5~4.5 0.2~0.8 0.7 0.4~1.0 0.4~0.8 0.25 0.1 0.15 - - remaining - T4 390 B A stucture. Jet enjine 400 2500 0,25 2024 3.8~4.9 0.5 0.5 0.3~0.9 1.2~1.8 0.25 0.1 0.15 - - remaining - T4 465 B A impellers. Aircraft engine 2218 3.5~4.5 0.9 1 0.2 1.2~1.8 0.25 0.1 - - - remaining Ni1.7~2.3 T72 331 B B cylinder heads. 2224 3.8~4.4 0.12 0.15 0.30~0.9 1.2~1.8 0.25 0.1 0.15 - - remaining - A A Al-Mn 3003 0.05~0.20 0.6 0.7 1.0~1.5 - 0.1 - - - - remaining - H14 140 D B Cooking utensils, 200 2500 0,2 Chemical equipment. Al-Si 4032 0.5~1.3 11.0~13.5 1 - 0.8~1.3 0.25 0.1 - - - remaining Ni0.5~1.3 T6 379 B D Pistons. 200 1000 0,18 5052 0.1 0.25 0.4 0.1 2.2~2.8 0.1 0.15~0.35 - - - remaining - H14 260 C A H34 Architectural. Cable 5056 0.1 0.3 0.4 0.05~0.20 4.5~5.6 0.1 0.05~0.20 - - - remaining - H12 300 C A Sheating. Welded pressure Al-Mg H32 vessels. Hydraulic tubes. 400 3000 0,25 5083 0.1 0.4 0.4 0.4~1.0 4.0~4.9 0.25 0.05~0.25 0.15 - - remaining - H112 335 C A Transportation equipment. 5086 0.1 0.4 0.5 0.20~0.7 3.5~4.5 0.25 0.05~0.25 0.15 - - remaining - H32 300 C A H116 6061 0.15~0.40 0.4~0.8 0.7 0.15 0.8~1.2 0.25 0.04~0.35 0.15 - - remaining - T6 300 C B 6063 0.1 0.2~0.6 0.35 0.1 0.45~0.9 0.1 0.1 0.1 - - remaining - T5 200 C B Heavy duty stucture. 6070 0.15~0.40 1.0~1.7 0.5 0.40~1.0 0.50~1.2 0.25 0.1 0.15 - - remaining - T6 379 C C Fumiture. Architectural. Al-Mg-Si 6151 0.35 0.6~1.2 1 0.2 0.45~0.8 0.25 0.15~0.35 0.15 - - remaining - T6 C C Heavy duty welded 400 2500 0,2 6262 0.15~0.40 0.4~0.8 0.7 0.15 0.8~1.2 0.25 0.04~0.14 0.15 0.40 0.7 remaining - T9 400 B B stucture. Pipeline. 6351 0.1 0.7~1.3 0.5 0.4~0.8 0.40~0.8 0.2 - 0.2 - - remaining - T6 310 D C Heat Sink. 6463 0.2 0.20~0.6 0.15 0.05 0.45~0.9 0.05 - - - - remaining - T6 241 C B 7001 1.6~2.6 0.35 0.4 0.2 2.6~3.4 6.8~8.0 0.18~0.35 0.2 - - remaining - O B A 7003 0.2 0.3 0.35 0.3 0.50~1.0 5.0~6.5 0.2 0.2 - - remaining Zr0.05~0.25 T5 400 B A Al-Zn 7050 2.0~2.6 0.12 0.15 0.1 1.9~2.6 5.7~6.7 0.04 0.06 - - remaining Zr0.08~0.15 T73 530 B A High strength stucture. 7075 1.2~2.0 0.4 0.5 0.3 2.1~2.9 5.1~6.1 0.18~0.28 0.2 - - remaining - T6 570 B A Aircraft structure. Bat. 400 3000 0,25 7178 1.6~2.4 0.4 0.5 0.3 2.4~3.1 6.3~7.3 0.18~0.35 0.2 - - remaining - T6 600 B A 7475 1.2~1.9 0.1 0.12 0.06 1.9~2.6 5.2~6.2 0.18~0.25 0.06 - - remaining - T61 565 B A Machinability A EXCELLENT B GOOD-TO-EXCELLENT C GOOD D NOT GOOD Cutting T ool Systems ® Recommendations for High Speed Machining N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P 219 • Check spindle condition: Runout Balancing Clamping of the attachment in traction Marking and cleanliness • Check that the tool is suitable for the required use. • Inserts must be locked positively in the pocket and secured using the torx screw provided. The screw must be torqued to the correct value as indicated in our chart. For security use a new screw each time. • Check the balancing of the – assembled tool – cutter body, inserts and attachment. • Before start up, note the maximum RPM engraved on the tool or in our technical documents. The maximum RPM is linked to a precise balancing value. • Ensure that the field of application of the tool shown in our technical documents and technological parameters is observed: a e mm width of cut, lateral engagement radial a p mm Axial depth of cut f z mmtooth Feed per tooth n rpm RPM Stellram cannot accept responsibility for misuse of this product: • Non observance of the above instructions • Machine without casing • Incorrect clamping of workpieces • No safety device on the machine • Any misuse or incorrect clamping The optimum rotation must be determined by condition of the spindle. The spindle must be rigid to run at these higher RPMs. Under no circumstances must any attempt be made to repair this tool. The only permitted maintenance is the indexing or replacement of the inserts. Use a new screw for each insert replacement. When assembling the cutter to a shrink fit holder, the maximum protrusion can not exceed 10 of the reach of tool. The cutter nomenclature code is made per the following key: Example: 5702VZP14CA025R73-2 5702 = Stellram Product Family V = Screw fixation Z = Insert shape parallelogram P = ISO insert clearance P = 11°, D = 15° 14 = Insert edge length mm C = Plain straight shank No flats A = Through the tool coolant 025 = Cutting diameter mm R = Right hand tool 73 = Reach of tool in mm -2 = Maximum value of the insert radius in 110mm increments This tool must only be used for the following applications: Face milling, shoulder milling, slotting and pocketing. Cutting Tool Systems ® Plunging Cutters Roughing 220 Designed for high metal removal rates, particularly when roughing, a range of indexable-insert plunge milling cutters is part of Stellram products’ portfolio. Designated 7791VS, they are ideal for machining a wide variety of metals from stainless steel through all grades of steel, cast irons, aluminium alloys and high temperature alloys. Cutting Tool Systems ® Applications – Plunging 221 Plunging Slotting Slotting Pocketing Utilising plunge milling techniques can increase productivity between 3 and 10 times over traditional profiling operations. Stellram’s 7791VS family employs a shell mill body, utilising inserts with 4 cutting edges around the periphery, that take either a 8mm or 11mm maximum radial cut as it plunges down the wall of a component, which may be vertical, sloping or profiled. The smaller inserts are used with cutters ranging from 25mm to 50mm diameter while the larger inserts are employed for tools ranging from 63mm to 125mm diameter. Cutting Tool Systems ® 7791 VS 09 Plunging Cutter 7791 VS 09 Technical Advice Milling Cutter Order Example: 7791VS09-A040R Milling Insert Order Example: SCMT09T308EN-41 SP6564 7791 VS09 Shell Mill Fixation Dimensions mm Spares No. of EDP Part Number D d 1 H teeth a e EDP EDP 029092 7791VS09-A040R 40 16 32 4 8 015262 D4010T 015240 T15 029101 7791VS09-A050R 50 22 40 5 8 015262 D4010T 015240 T15 7791 VS09 Modular Head Dimensions mm Spares No. of EDP Part Number D d 1 L teeth M EDP EDP 029137 7791VS09S025R35 25 12,5 35 2 M12 015260 D4008T 015240 T15 029138 7791VS09S032R43 32 17,0 43 3 M16 015262 D4010T 015240 T15 Shanks for the Modular Heads see pages 228 - 229. The scallop height is calculated in relation with the step over. The maximum radial engagement is directly in relation with insert cutting edge length. For insert type: SC…09 the a e , max is 8 mm. ae Maximum Workpiece Insert Tool Stepover Scallop Height Tool definition mm Diameter 25 32 40 50 Insert size 9 9 9 9 a e max 6,0 6,0 8,0 8,0 Scallop Step over mm height 0,25 4,97 5,63 6,30 7,05 0,50 7,00 7,94 8,89 9,95 0,75 8,53 9,68 10,85 12,16 1 9,80 11,14 12,49 14,00 2 13,56 15,49 17,44 19,60 3 16,25 18,65 21,07 23,75 4 18,33 21,17 24,00 27,13 5 20,00 23,24 26,46 30,00 6 21,35 24,98 28,57 32,50 7 30,40 34,70 8 32,00 36,66 9 10 Tool Definition Scallop height and step over The cutting edge should not be in contact with the material face after machining to maintain the cutting edge quality. Shell Mill Fixation Modular Head 222 Cutting Tool Systems ® Inserts for 7791 VS 09 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P SCMT 09_ SCMT 09_ -41 d l r s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 018186 SCMT09T308E GH1 9,52 9,52 3,97 0,8 0,12 017315 SCMT09T308EN-41 MP91M 9,52 9,52 3,97 0,8 0,04 024107 SCMT09T308EN-41 PFZ 9,52 9,52 3,97 0,8 0,04 015147 SCMT09T308EN-41 X500 9,52 9,52 3,97 0,8 0,04 027731 SCMT09T308EN-41 SP6564 9,52 9,52 3,97 0,8 0,04 hm = average chip thickness Roughing Semi-Finishing Finishing Speed a e 3-8mm Speed Feed Speed Feed Feed SCMT09 Vc mmin h m mm Vc mmin h m mm Vc mmin h m mm 130 - 300 0,12 - 0,30 - - - - - - 105 - 200 0,12 - 0,25 - - - - - - 115 - 240 0,12 - 0,25 - - - - - - - - - - - - - - 105 - 365 0,12 - 0,30 - - - - - - 400 - 1000 0,12 - 0,24 - - - - - - 30 - 85 0,05 - 0,12 - - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC Recommended Cutting Conditions 223 Cutting Tool Systems ® 7791 VS 12 Plunging Cutter 7791 VS 12 Shell Mill Fixation Dimensions mm Spares No. of EDP Part Number D d 1 H teeth a e EDP EDP 029102 7791VS12-A063R 63 22 40 5 11 015270 F4011T 015240 T15 029103 7791VS12-A080R 80 27 50 6 11 015270 F4011T 015240 T15 029104 7791VS12-A100R 100 32 50 8 11 015270 F4011T 015240 T15 029105 7791VS12-A125R 125 40 63 9 11 015270 F4011T 015240 T15 7791 VS 12 Technical Advice Milling Cutter Order Example: 7791VS12-A063R Milling Insert Order Example: SCMT12M512E X500 The scallop height is calculated in relation with the step over. The maximum radial engagement is directly in relation with insert cutting edge length. For insert type: SC…12 the a e , max is 11 mm. ae Maximum Workpiece Insert Tool Stepover Scallop Height The cutting edge should not be in contact with the material face after machining to maintain the cutting edge quality. 63 80 100 125 12 12 12 12 11 11 11 11 Step over mm 7,92 8,93 9,99 11,17 11,18 12,61 14,11 15,78 13,67 15,42 17,26 19,31 15,75 17,78 19,90 22,27 22,09 24,98 28,00 31,37 26,83 30,40 34,12 38,26 30,72 34,87 39,19 44,00 34,06 38,73 43,59 48,99 36,99 42,14 47,50 53,44 39,60 45,21 51,03 57,48 41,95 48,00 54,26 61,19 44,09 50,56 57,24 64,62 46,04 52,92 60,00 67,82 Tool definition mm Diameter Insert size a e max Scallop height 0,25 0,50 0,75 1 2 3 4 5 6 7 8 9 10 Tool Definition Scallop height and step over Shell Mill Fixation 224 Cutting Tool Systems ® Inserts for 7791 VS 12 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P SCMT 12_ SCMT 12_ -41 d l r s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 018192 SCMT12M508E GH1 12,7 12,7 5,00 0,8 0,12 017709 SCMT12M512E GH1 12,7 12,7 5,00 1,2 0,12 017316 SCMT12M512E MP91M 12,7 12,7 5,00 1,2 0,12 015227 SCMT12M512E PFZ 12,7 12,7 5,00 1,2 0,12 017710 SCMT12M512E SFZ 12,7 12,7 5,00 1,2 0,12 024129 SCMT12M512E X500 12,7 12,7 5,00 1,2 0,12 017317 SCMT12M512EN-41 MP91M 12,7 12,7 5,00 1,2 0,05 024108 SCMT12M512EN-41 PFZ 12,7 12,7 5,00 1,2 0,05 015226 SCMT12M512EN-41 X500 12,7 12,7 5,00 1,2 0,05 027732 SCMT12M512EN-41 SP6564 12,7 12,7 5,00 1,2 0,05 hm = average chip thickness Roughing Semi-Finishing Finishing Speed a e 3-7mm a e 8-11mm Speed Feed Speed Feed Feed SCMT12 Feed SCMT12 Vc mmin h m mm Vc mmin h m mm Vc mmin h m mm h m mm 130 - 300 0,12 - 0,30 0,12 - 0,24 - - - - - 105 - 200 0,12 - 0,25 0,12 - 0,20 - - - - - 115 - 240 0,12 - 0,25 0,12 - 0,18 - - - - - - - - - - - - - 105 - 365 0,12 - 0,30 0,12 - 0,25 - - - - - 400 - 1000 0,12 - 0,24 0,12 - 0,20 - - - - - 30 - 85 0,05 - 0,12 0,05 - 0,08 - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC Recommended Cutting Conditions 225 Cutting Tool Systems ® Modular Tooling 226 Modular Head Tools are designed to allow flexible reach, achieved by an industry standard attachment to cylindrical shanks and morse taper shanks. A full range of machining techniques are achievable. Cutting Tool Systems ® Applications – Modular Tooling 227 RadiusEnd Milling Slotting Slotting Slotting Pocketing Plunging Contour Milling Contour Milling End Milling 5500 V cutters are for profiling and finishing operations. A centrally located screw and vee-shaped insert base provide an accurate position in the tool body. 7690VA cutters are available in 12mm depth-of-cut versions. A wide variety of geometries and grades are available for all applications. 7702 VRD cutters are for roughing and finishing in mould applications. Its negative axial rake reduces vibration. 7712VRD cutters 12mm and 16mm insert sizes have a patented design preventing the insert from rotating in the pocket during heavy feed operations and unstable conditions. The unique pocket design ensures a precise number of indexes per insert. 7791VS family utilises inserts with 4 cutting edges around the periphery, that take an 8mm maximum radial cut as it plunges down the wall of a component, which may be vertical, sloping or profiled. 7792 VXD high feed milling cutters are capable of high metal removal in facing, plunging and slotting applications. The patented insert design offers better performance than round insert cutters. Cutting Tool Systems ® Shanks - Cylindrical Technical Advice M: Modular shank 13: Diameter in front of the modular shank D M8: Tapping in metric M C16: Cylindrical shank diameter 16mm 090: Total length of the body 228 Cutting Tool Systems ® Dimensions mm EDP Part Number L L 1 D 2 D D 1 M 029099 M-13-M8-C16-090 90 40 16 13 8,5 M8 029139 M-13-M8-C16-110 110 60 16 13 8,5 M8 029140 M-13-M8-C16-130 130 80 16 13 8,5 M8 029141 M-13-M8-C16-170 170 120 16 13 8,5 M8 029142 M-18-M10-C20-110 110 60 20 18 10,5 M10 029143 M-18-M10-C20-130 130 80 20 18 10,5 M10 029144 M-18-M10-C20-170 170 120 20 18 10,5 M10 029145 M-18-M10-C20-190 190 140 20 18 10,5 M10 029146 M-21-M12-C25-131 131 75 25 21 12,5 M12 029147 M-21-M12-C25-156 156 100 25 21 12,5 M12 029148 M-21-M12-C25-181 181 125 25 21 12,5 M12 029149 M-21-M12-C25-206 206 150 25 21 12,5 M12 029150 M-21-M12-C25-231 231 175 25 21 12,5 M12 029151 M-29-M16-C32-160 160 100 32 29 17,0 M16 029152 M-29-M16-C32-210 210 150 32 29 17,0 M16 029153 M-29-M16-C32-260 260 200 32 29 17,0 M16 029154 M-29-M16-C32-310 310 250 32 29 17,0 M16 Cylindrical shank in high density alloy Example with cylindrical shank: M-13-M8-C16-090 Shanks - Morse Taper N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P 229 Cutting Tool Systems ® Dimensions mm EDP Part Number L L 1 MT D D 1 M 029100 M-13-M8-M2-020 84 20 MT2 13 8,5 M8 029155 M-13-M8-M2-040 104 40 MT2 13 8,5 M8 029156 M-13-M8-M2-060 124 60 MT2 13 8,5 M8 029157 M-13-M8-M3-080 159 80 MT3 13 8,5 M8 029158 M-13-M8-M3-100 179 100 MT3 13 8,5 M8 029159 M-18-M10-M2-020 84 20 MT2 18 10,5 M10 029160 M-18-M10-M2-040 104 40 MT2 18 10,5 M10 029161 M-18-M10-M2-060 124 60 MT2 18 10,5 M10 029162 M-18-M10-M3-080 159 80 MT3 18 10,5 M10 029163 M-18-M10-M3-100 179 100 MT3 18 10,5 M10 029164 M-21-M12-M3-030 109 30 MT3 21 12,5 M12 029165 M-21-M12-M3-045 124 45 MT3 21 12,5 M12 029166 M-21-M12-M3-060 139 60 MT3 21 12,5 M12 029167 M-21-M12-M3-075 154 75 MT3 21 12,5 M12 029168 M-21-M12-M3-085 164 85 MT3 21 12,5 M12 029169 M-21-M12-M3-095 174 95 MT3 21 12,5 M12 029170 M-21-M12-M4-120 220 120 MT4 21 12,5 M12 029171 M-29-M16-M4-035 134 35 MT4 29 17,0 M16 029172 M-29-M16-M4-065 165 65 MT4 29 17,0 M16 029173 M-29-M16-M4-095 195 95 MT4 29 17,0 M16 029174 M-29-M16-M5-120 249.50 120 MT5 29 17,0 M16 029175 M-29-M16-M5-150 279.50 150 MT5 29 17,0 M16 029176 M-29-M16-M5-180 309.50 180 MT5 29 17,0 M16 Morse taper shank in tool steel Example with Morse Taper shank: M-13-M8-M2-020 Technical Advice M: Modular shank 13: Diameter in front of the modular shank D M8: Tapping in metric M M2: Morse Taper size 2 020: Usefull length of the body MT Modular Heads 230 Cutting Tool Systems ® Dimensions mm Spares No. of EDP Part Number D 1 D 2 L M d 1 Inserts Inserts EDP EDP 029128 5500V08SR25 8 - 25 M8 8,5 1 RG08S 022149 55.671 018487 T6 029129 5500V10SR25 10 - 25 M8 8,5 1 RG10S 015250 55.672 018488 T7 029130 5500V12SR35 12 - 35 M8 8,5 1 RG12S 015251 55.674 013215 T10 029131 5500V16SR35 16 - 35 M8 8,5 1 RG16S 022150 55.675 015240 T15 029132 5500V20SR35 20 - 35 M10 10.5 1 RG20S 015252 55.676 023256 T20 029133 5500V25SR43 25 - 43 M12 12.5 1 RG25S 015253 55.677 023256 T20 029121 7712VRD12S024R35 24 12 35 M12 12,5 2 RD...12... 022056 F3507T 015240 T15 029124 7712VRD12S035R35 35 23 35 M16 17,0 3 RD...12... 022056 F3507T 015240 T15 029125 7712VRD12S042R43 42 30 43 M16 17,0 4 RD...12... 022056 F3507T 015240 T15 029126 7712VRD16S030R43 30 14 43 M16 17,0 2 RD...16... 015270 F4011T 023256 T20 029127 7712VRD16S032R43 32 16 43 M16 17,0 2 RD...16... 015270 F4011T 023256 T20 5500V 7712VRD 029111 7702VRD07S015R25 15 8 25 M8 8,5 2 RD...07... 015060 F2505T 018488 T7 029112 7702VRD07S020R25 20 13 25 M10 10,5 4 RD...07... 015060 F2505T 018488 T7 029113 7702VRD07S025R35 25 18 35 M12 12,5 5 RD...07... 015060 F2505T 018488 T7 029114 7702VRD07S030R35 30 23 35 M16 17,0 5 RD...07... 015060 F2505T 018488 T7 029234 7702VRD07S035R35 35 28 35 M16 17,0 6 RD...07... 015060 F2505T 018488 T7 029116 7702VRD10S020R30 20 10 30 M10 10,5 2 RD…10… 022056 F3507T 015240 T15 029117 7702VRD10S025R35 25 15 35 M12 12,5 3 RD…10… 022056 F3507T 015240 T15 029118 7702VRD10S030R35 30 20 35 M16 17,0 4 RD…10… 022056 F3507T 015240 T15 029120 7702VRD10S035R35 35 25 35 M16 17,0 5 RD…10… 022056 F3507T 015240 T15 7702VRD For Inserts and Cutting Data refer to pages 162 - 173. For Inserts and Cutting Data refer to pages 192 - 195. For Inserts and Cutting Data refer to pages 202 - 205. 5500 V 7702 VRD 7712 VRD L Modular Heads N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P 231 Cutting Tool Systems ® 029137 7791VS09S025R35 25 35 M12 12,5 2 SC...09... 015260 F4008T 015240 T15 029135 7791VS09S032R43 32 43 M16 17,0 3 SC...09... 015262 F4010T 015240 T15 Dimensions mm Spares No. of EDP Part Number D L M D 1 teeth Inserts EDP EDP 029134 7690VA12S020R35 20 35 M10 10,5 2 AD...12... 027860 F3007T 022157 T8 029135 7690VA12S025R35 25 35 M12 12,5 3 AD...12... 027860 F3007T 022157 T8 029136 7690VA12S032R43 32 43 M16 17,0 4 AD...12... 027860 F3007T 022157 T8 7791VS09 7690VA12 7792VXD09 Dimensions mm Spares a p No. of EDP Part Number D LH l 2 d 1 max. teeth EDP EDP 029465 7792VXD09S025Z2R35 25 35 M12 21 1,5 2 015269 F3508T 015240 T15 029466 7792VXD09S032Z3R43 32 43 M16 29 1,5 3 015064 F3510T 015240 T15 For Inserts and Cutting Data refer to pages 22 - 23. For Inserts and Cutting Data refer to pages 222 - 223. For Inserts and Cutting Data refer to pages 62 - 63. 7690 VA12 7791 VS09 7792 VXD09 T-Slot Cutters 232 These cutters produce T-slots after prior machining of the shaft passage. They are compact, rigid and built to an original Stellram patented design that allows higher speeds and feeds than competitive cutters. All Stellram T-Slot cutters feature P-20 tool steel bodies. Cutting Tool Systems ® Applications–T-Slot Cutters 233 T-Slot Milling T-SLOT CUTTERS The 5400 VM cutter is specifically designed for producing T-slots after machining of the shaft passage. This patented design places two inserts slightly higher on the body to machine the top of the slot while the other two machine the bottom of the slot. Thicker walls than competitors’ cutters provide greater support to the inserts and decrease vibration. The design allows chips to evacuate through the slot already machined. When possible the tool shank passage should be only 1mm below the top of the T-slot, allowing the chips to evacuate through the slot produced by this cutter. 5400 VM Cutting Tool Systems ® 5400 VM 04 T-Slot Milling Cutter 5400 VM 04 Technical Advice Milling Cutter Order Example: 5400VM04WA021R Milling Insert Order Example: MPFW0402PPTR X44 MPFW0402PPTL X44 For complete cutting conditions refer to page: 288 Dimensions mm Spares No. of EDP Part Number D L l 1 l 2 d 1 d 2 Inserts EDP EDP 021662 5400VM 04 WA018R 18 70 8 25 12 8 2R + 2L 015059 F2004T 018487 T6 021663 5400VM 04 WA021R 21 75 9 30 12 10 2R + 2L 015059 F2004T 018487 T6 5400 VM 04 Weldon Shank 1 mm a b 0,5 mm Stellram recommends the use of method a whenever possible. Compressed air or sufficient coolant is used to ensure adequate chip evacation. Weldon Shank L l 2 D l 1 d 2 d 1 234 Cutting Tool Systems ® Inserts for 5400 VM 04 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P MPFW 04_ MPHW 04_ d l r 86° s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 024148 MPFW 04 02PPTR GH1 4,76 4,76 2,38 Facet 0,07 025799 MPFW 04 02PPTL GH1 4,76 4,76 2,38 Facet 0,07 015158 MPFW 04 02PPTR SFZ 4,76 4,76 2,38 Facet 0,07 015157 MPFW 04 02PPTL SFZ 4,76 4,76 2,38 Facet 0,07 027902 MPFW 04 02PPTR SP6564 4,76 4,76 2,38 Facet 0,07 027903 MPFW 04 02PPTL SP6564 4,76 4,76 2,38 Facet 0,07 017427 MPFW 04 02PPTR X44 4,76 4,76 2,38 Facet 0,07 017426 MPFW 04 02PPTL X44 4,76 4,76 2,38 Facet 0,07 017666 MPHW 04 02PPTR X500 4,76 4,76 2,38 Facet 0,07 017667 MPHW 04 02PPTL X500 4,76 4,76 2,38 Facet 0,07 hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm 180 - 220 0,08 - 0,12 - - - - - - - 70 - 110 0,07 - 0,10 - - - - - - - - - - - - - - - - - - - - - - - - - 140 - 280 0,07 - 0,10 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC MP_04 Recommended Cutting Conditions 235 Cutting Tool Systems ® 5400 VM 06 T-Slot Milling Cutter Dimensions mm Spares No. of EDP Part Number D L l 1 l 2 d 1 d 2 Inserts EDP EDP 021664 5400VM 06 WA025R 25 83 11 35 16 12 2R + 2L 015060 F2505T 018488 T7 5400 VM 06 Weldon Shank 5400 VM 04 Technical Advice Milling Cutter Order Example: 5400VM06WA025R Milling Insert Order Example: MPHW0602PPTR MP91M MPHW0602PPTL MP91M For complete cutting conditions refer to page: 288 1 mm a b 0,5 mm Stellram recommends the use of method a whenever possible. Compressed air or sufficient coolant is used to ensure adequate chip evacation. Weldon Shank L l 2 D l 1 d 2 d 1 236 Cutting Tool Systems ® Inserts for 5400 VM 06 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P MPEX 06_ -701 MPFW 06_ MPHW 06_ MPMT 06_ -43 d l r 86° s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 024927 MPEX 06 02PPFR-701 GH1 6,35 6,35 2,38 Facet 0,02 024926 MPEX 06 02PPFL-701 GH1 6,35 6,35 2,38 Facet 0,02 017638 MPEX 06 02PPFR-701 SFZ 6,35 6,35 2,38 Facet 0,02 017639 MPEX 06 02PPFL-701 SFZ 6,35 6,35 2,38 Facet 0,02 017649 MPFW 06 02PPTR GH1 6,35 6,35 2,38 Facet 0,07 017652 MPFW 06 02PPTL GH1 6,35 6,35 2,38 Facet 0,07 014400 MPFW 06 02PPTR SFZ 6,35 6,35 2,38 Facet 0,07 015159 MPFW 06 02PPTL SFZ 6,35 6,35 2,38 Facet 0,07 027904 MPFW 06 02PPTR SFZ 6,35 6,35 2,38 Facet 0,07 027905 MPFW 06 02PPTL SFZ 6,35 6,35 2,38 Facet 0,07 017301 MPHW 06 02PPTR MP91M 6,35 6,35 2,38 Facet 0,07 017300 MPHW 06 02PPTL MP91M 6,35 6,35 2,38 Facet 0,07 017669 MPHW 06 02PPTL X500 6,35 6,35 2,38 Facet 0,07 017668 MPHW 06 02PPTR X500 6,35 6,35 2,38 Facet 0,07 015180 MPMT 06 0204EN-43 X500 6,35 6,35 2,38 0,4 0,04 hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm 180 - 220 0,10 - 0,15 - - - - - - - 70 - 110 0,08 - 0,12 - - - - - - - - - - - - - - - - - - - - - - - - - 140 - 280 0,08 - 0,12 - - - - - - - 275 - 450 0,06 - 0,10 - - - - - - - - - - - - - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC MP_06 Recommended Cutting Conditions 237 Cutting Tool Systems ® 5400 VM 08 T-Slot Milling Cutter Dimensions mm Spares No. of EDP Part Number D L l 1 l 2 d 1 d 2 Inserts EDP EDP 018313 5400VM 08 WA032R 32 91 14 43 16 15 2R + 2L 015063 F3008T 013214 T9 5400 VM 08 Weldon Shank 5400 VM 08 Technical Advice Milling Cutter Order Example: 5400VM08WA032R Milling Insert Order Example: MPFW0803PPTR SFZ MPFW0803PPTL SFZ For complete cutting conditions refer to page: 288 1 mm a b 0,5 mm Stellram recommends the use of method a whenever possible. Compressed air or sufficient coolant is used to ensure adequate chip evacation. Weldon Shank L l 2 D l 1 d 2 d 1 238 Cutting Tool Systems ® Inserts for 5400 VM 08 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P MPEX 08_ -701 MPFW 08_ MPHT 08_ -42 MPMW 08_ d l r 86° s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 017642 MPEX 08 03PPFR-701 GH1 7,94 7,94 3,18 Facet 0,02 024928 MPEX 08 03PPFL-701 GH1 7,94 7,94 3,18 Facet 0,02 017640 MPEX 08 03PPER-701 PFZ. 7,94 7,94 3,18 Facet 0,02 017641 MPEX 08 03PPEL-701 PFZ. 7,94 7,94 3,18 Facet 0,02 017489 MPEX 08 03PPFR-701 SFZ 7,94 7,94 3,18 Facet 0,02 017490 MPEX 08 03PPFL-701 SFZ 7,94 7,94 3,18 Facet 0,02 017655 MPFW 08 03PPTR GH1 7,94 7,94 3,18 Facet 0,1 017658 MPFW 08 03PPTL GH1 7,94 7,94 3,18 Facet 0,1 017653 MPFW 08 03PPTR SF30 7,94 7,94 3,18 Facet 0,1 017656 MPFW 08 03PPTL SF30 7,94 7,94 3,18 Facet 0,1 014401 MPFW 08 03PPTR SFZ 7,94 7,94 3,18 Facet 0,1 017659 MPFW 08 03PPTL SFZ 7,94 7,94 3,18 Facet 0,1 017654 MPFW 08 03PPTR X44 7,94 7,94 3,18 Facet 0,1 017657 MPFW 08 03PPTL X44 7,94 7,94 3,18 Facet 0,1 017297 MPHT 08 03PPTR-42 MP91M 7,94 7,94 3,18 Facet 0,1 017296 MPHT 08 03PPTL-42 MP91M 7,94 7,94 3,18 Facet 0,1 023250 MPHT 08 03PPTR-42 PFZ 7,94 7,94 3,18 Facet 0,1 023249 MPHT 08 03PPTL-42 PFZ 7,94 7,94 3,18 Facet 0,1 027906 MPHT 08 03PPTR-42 SP6564 7,94 7,94 3,18 Facet 0,1 027907 MPHT 08 03PPTL-42 SP6564 7,94 7,94 3,18 Facet 0,1 015140 MPHT 08 03PPTR-42 X500 7,94 7,94 3,18 Facet 0,1 015138 MPHT 08 03PPTL-42 X500 7,94 7,94 3,18 Facet 0,1 017670 MPMW 08 0304TN SF30 7,94 7,94 3,18 0,4 0,1 hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm 180 - 220 0,12 - 0,18 - - - - - - - 70 - 110 0,10 - 0,15 - - - - - - - - - - - - - - - - - - - - - - - - - 140 - 280 0,10 - 0,15 - - - - - - - 275 - 450 0,06 - 0,10 - - - - - - - - - - - - - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC MP_08 Recommended Cutting Conditions 239 Cutting Tool Systems ® 5400 VM 11 T-Slot Milling Cutter Dimensions mm Spares No. of EDP Part Number D L l 1 l 2 d 1 d 2 Inserts EDP EDP 021665 5400VM 11 WA040R 40 106 18 50 25 19 2R + 2L 015062 D4010T 015240 T15 5400 VM 11 Weldon Shank 5400 VM 11 Technical Advice Milling Cutter Order Example: 5400VM11WA040R Milling Insert Order Example: MPFW1104PPTR X44 MPFW1104PPTL X44 For complete cutting conditions refer to page: 288 1 mm a b 0,5 mm Stellram recommends the use of method a whenever possible. Compressed air or sufficient coolant is used to ensure adequate chip evacation. Weldon Shank L l 2 D l 1 d 2 d 1 240 Cutting Tool Systems ® Inserts for 5400 VM 11 N Material Designations High Temp. Alloys Hard Materials Cast Irons Aluminium Alloys Stainless Steels PH Stainless Unalloyed Steels Alloyed Steels Star Guide Key to Recommended Tools P M K S H M P MPEX 11_ -701 MPFW 11_ MPHT 11_ -42 d l r 86° s Application Material Dimensions mm Roughing Semi-Finishing Finishing EDP Part Number Grade d l s r h m min 017643 MPEX 11 04PPFR-701 GH1 11,11 11,11 4,76 Facet 0,02 017644 MPEX 11 04PPFL-701 GH1 11,11 11,11 4,76 Facet 0,02 017440 MPFW 11 04PPTR GH1 11,11 11,11 4,76 Facet 0,15 017439 MPFW 11 04PPTL GH1 11,11 11,11 4,76 Facet 0,15 018182 MPFW 11 04PPTR SF30 11,11 11,11 4,76 Facet 0,15 018181 MPFW 11 04PPTL SF30 11,11 11,11 4,76 Facet 0,15 017660 MPFW 11 04PPTR SFZ 11,11 11,11 4,76 Facet 0,15 017662 MPFW 11 04PPTL SFZ 11,11 11,11 4,76 Facet 0,15 017777 MPFW 11 04PPTR X44 11,11 11,11 4,76 Facet 0,15 017336 MPFW 11 04PPTL X44 11,11 11,11 4,76 Facet 0,15 017299 MPHT 11 04PPTR-42 MP91M 11,11 11,11 4,76 Facet 0,1 017298 MPHT 11 04PPTL-42 MP91M 11,11 11,11 4,76 Facet 0,1 027908 MPHT 11 04PPTR-42 SP6564 11,11 11,11 4,76 Facet 0,1 027909 MPHT 11 04PPTL-42 SP6564 11,11 11,11 4,76 Facet 0,1 015142 MPHT 11 04PPTR-42 X500 11,11 11,11 4,76 Facet 0,1 015141 MPHT 11 04PPTL-42 X500 11,11 11,11 4,76 Facet 0,1 hm = average chip thickness Roughing Semi-Finishing Finishing Speed Feed D.O.C. Speed Feed D.O.C. Speed Feed D.O.C. Material Vc mmin hm mm ap mm Vc mmin hm mm ap mm Vc mmin hm mm ap mm 180 - 220 0,12 - 0,20 - - - - - - - 70 - 110 0,10 - 0,18 - - - - - - - - - - - - - - - - - - - - - - - - - 140 - 280 0,10 - 0,18 - - - - - - - 275 - 450 0,06 - 0,10 - - - - - - - - - - - - - - - - - - - - - - - - - Unalloyed Steels Alloyed Steels Stainless Steels PH Stainless Cast Irons Aluminium Alloys High Temp. Alloys Hard Steels 52-56 HRC MP_11 Recommended Cutting Conditions 241 Cutting Tool Systems ® Thread Milling 242 The advent of modern machining centres allows for simultaneous multi-axis machining.This permits thread milling operations to be completed easily with the use of helical interpolation programming and economically with modern tools and methods. The Stellram system includes solid carbide tools for threads from M6 or 14” UNC and the world patented indexable insert system with single insert, twin insert and four inserted tools for ultimate flexibility. The Stellram thread milling system is 100 full thread form on inserts and solid carbide tools. Cutting Tool Systems ® The Advantages 243 1. All Stellram’s thread mills are 100 full form profile 2. Produces a thread to within 1 pitch of the bottom of blind or counterbored holes 3. No undercuts are required, thus no pre-work and fewer tools required 4. Produces a thread to any size or tolerance 5. Produces predictable and consistent threads 6. Right hand or left hand threads can be produced with the same tool 7. Completes a thread in one machine set up 8. Tools with NPT, NPTF, BSPT, BSW thread forms produce internal, external, right hand and left hand threads with the same tools 9. Produces easy to handle chips 10. Minimises power requirements 11. Interrupted cuts and casting mis-match is no problem 12. Excellent surface finish eliminates deburring operations 13. Multi-start threads are easy to produce 14. No broken taps to remove Features • Menu driven options for thread form, thread size and material • Recommends best cutter and inserts, or solid carbide cutter • Automatically calculates feeds and speeds • Generates programme for popular CNC controls Cutting Tool Systems ® Technical Information Thread Milling 244 External Right Hand External Left Hand Internal Right Hand Internal Left Hand The Cutter Path As with most milling applications, Stellram recommends CLIMB MILLING techniques wherever possible. However, there are two important factors to consider for the path of the cutting tool when thread milling:

1. Best cutting action for the tool 2. The effect of chips in the hole