Mounting Adjustments
Mounting Adjusting Cartridges
89
3 4
2
C MOUNTING SETTING OF THE FINISHING CARTRIDGES 81 FS 00 R-12
The 8100 V series milling cutters have one diameter 125 to 160 mm or two diameter 200 and 250 mm additional and independent pockets inserted between
the roughing cartridge pockets and stamped with an “F”. They have a conical indentation designed for use with a set screw, which provides micro adjustment
for the 81 FS 00 R-12 finishing cartridge when in use.
IMPORTANT
If the finishing cartridges are not used, the pocket must be protected by a blank cartridge 70.951.
The 8000V series of miling cutters have no additional and independent pockets but, according to their diameter, one, two or even three roughing cartridges can be
replaced by one finishing cartridge 81 FS 00 R-12.
NOTE:
When using two or even three finishing cartridges, their equal spacing on the milling cutter circumference must be ensured and the axial runout between the
edges of the wiper inserts must be as small as possible.
MOUNTING SETTING INSTRUCTIONS
1. A
After the 81 FS 00 R-12 cartridge and its pocket in the cutter body have been cleaned, place the cartridge into its pocket and locate the heel
against the setting track.
B
Introduce the cartridge fixing screw and lightly tighten. The finishing inserts will protrude from the cutting plane of the roughing cartridges
0,2 to 1 mm depending upon the roughing inserts being used.
2.
Check each insert on the roughing cartridges, whose mounting is described in A and B so that the highest insert can be marked and used to
set the dial gauge to zero.
3. A
Rotate the dial gauge until the plunger is placed above the centre of the finishing insert cutting edge.
B
Screw in the set screw, which will move the 81 FS 00 R-12 finishing cartridge off the setting track until the dial hand indicates +0,03 to
0,05 mm from the zero already set. If the roughing cartridges are equipped with SCMT utility inserts with as pressed periphery, the
offset should only be +0,02 mm.
C
Loosen the cartridge fixing screw and move the cartridge up and down to verify the dimension already set. If necessary, correct the preset dimension
by adjusting the set screw.
4.
Lightly tighten the cartridge fixing screw.
5.
The 81 FS 00 R-12 finishing cartridges are able to be pulled back or pushed forward as necessary to allow for roughing or finishing work as they will
always return to the dimension as preset in 3 B and C. So, simply unscrew the fixing screw, push the finishing cartridge either forward or backwards,
then lock the screw again.
Note: Not suitable for use on 8010 V cutter bodies.
1
B
1
A
5
0,2-1
mm
0,03-0,05
mm
Cutting Tool Systems
®
Disc Cutters Cartridges
Half Side and Full Side Disc Cutters
90
Stellram disc cutters are ideal for deep slotting and many face milling operations.
Cutter bodies 7200VAVM are neutral, allowing full-side, half-side and face cutting. Two drive key
positions allow multiple bodies to be staggered on an arbor for simultaneous slotting.
Cutting Tool Systems
®
Applications–Disc Cutters Cartridges
91
Square Shoulder
Slotting
DISC CUTTERS WITH ADJUSTABLE CARTRIDGES
7200 VM , 7200 VA and 7220 VM
cutters are designed for slotting operations full-side cutters and side
milling half-side cutters in all types of materials. They are equipped with
interchangeable cartridges with width adjustment, and are fixed to the cutter
body by an efficient clamping system, which works in the same direction as
the cutting force. The range of width adjustment is 2 mm for 7200 VM and
7220 VM, width 10 mm – 20 mm or 3 mm for 7200 VA, width 20 mm –
26 mm.
The STELLRAM 72 VM cartridge system is noted for its simplicity,
reliability and precision. The minimal size of the cartridge means it has a
larger area for chipflow – a major factor for full-side cutters where chips cannot
be released when teeth are engaged. Stellram’s cutters can achieve deep
slotting operations without the chip flow problems of other systems.
The cutter bodies can be adapted for different milling operations. They can
be fitted with alternating leftright cartridges full-side cutters mainly for
slotting, or only right or left cartridges half-side cutters for maximum side
cutting performance.
7200 VM
7200 VA
7220 VM
Cutting Tool Systems
®
7200V
Cutter Bodies
7200V Technical Advice
Disc Cutter Body Order Example: 7200VM11 -125RN1416BODY
92
Cutting Tool Systems
®
Dimensions mm No. of
EDP Part Number D
L l
1
d
1
d
2
a
r
max.
teeth
017536 7200VA 16 -160RN2023BODY 160
16 21
40 58
49 10
017537 7200VA 16 -160RN2326BODY 160
16 24
40 58
49 10
023051 7200VA 16 -200RN2023BODY 200
16 21
50 72
62 12
017539 7200VA 16 -250RN2023BODY 250
16 21
50 85
81 16
023051 7200VA 16 -250RN2326BODY 250
16 24
50 85
81 16
016676 7200VM 04 -080RN0607BODY 80
4,7 14
27 42
16 10
016677 7200VM 04 -080RN0708BODY 80
4,7 14
27 42
16 10
016678 7200VM 04 -100RN0607BODY 100
4,7 14
32 48
23 12
016679 7200VM 04 -100RN0708BODY 100
4,7 14
32 48
23 12
016680 7200VM 04 -125RN0607BODY 125
4,7 14
40 58
30 16
016681 7200VM 04 -125RN0708BODY 125
4,7 14
40 58
30 16
016682 7200VM 06 -100RN0809BODY 100
6,3 12
32 48
23 12
016683 7200VM 06 -100RN0910BODY 100
6,3 12
32 48
23 12
016684 7200VM 06 -125RN0809BODY 125
6,3 12
40 58
31 14
016685 7200VM 06 -125RN0910BODY 125
6,3 12
40 58
31 14
016686 7200VM 08 -100RN1012BODY 100
7,9 11
32 48
24 8
016687 7200VM 08 -100RN1214BODY 100
7,9 13
32 48
24 8
016688 7200VM 08 -125RN1012BODY 125
7,9 11
40 58
32 10
016689 7200VM 08 -125RN1214BODY 125
7,9 13
40 58
32 10
016690 7200VM 08 -160RN1012BODY 160
7,9 11
40 58
49 12
016691 7200VM 08 -160RN1214BODY 160
7,9 13
40 58
49 12
016692 7200VM 11 -125RN1416BODY 125
11,1 15
40 58
32 8
016693 7200VM 11 -125RN1618BODY 125
11,1 17
40 58
32 8
016694 7200VM 11 -160RN1416BODY 160
11,1 15
40 58
49 10
016695 7200VM 11 -160RN1618BODY 160
11,1 17
40 58
49 10
016696 7200VM 11 -160RN1820BODY 160
11,1 19
40 58
49 10
016697 7200VM 11 -200RN1618BODY 200
11,1 17
50 72
62 12
016698 7200VM 11 -200RN1820BODY 200
11,1 19
50 72
62 12
016699 7200VM 11 -250RN1820BODY 250
11,1 19
50 85
81 16
7200V Cutter Bodies
Disc Cutter Cartridge
l
1
d
2
d
1
L
D
7220V
Cutter Bodies
93
Cutting Tool Systems
®
7200V Cutter Bodies
Dimensions mm No. of
EDP Part Number D
L H
d
1
d
2
teeth
016718 7220VM 04 -063RN0607BODY 63
4,7 40
22 35
8
016719 7220VM 04 -063RN0708BODY 63
4,7 40
22 35
8
016720 7220VM 04 -080RN0607BODY 80
4,7 45
27 45
10
016721 7220VM 04 -080RN0708BODY 80
4,7 45
27 45
10
016722 7220VM 06 -100RN0809BODY 100
6,3 50
32 48
12
016723 7220VM 06 -100RN0910BODY 100
6,3 50
23 48
12
016725 7220VM 06 -125RN0910BODY 125
6,3 55
40 48
14
016727 7220VM 08 -125RN1012BODY 125
7,9 55
40 62
10
d
2
d
1
H L
D
Disc Cutter Cartridge
7200 VA 16_R
Half Side Disc Cutters
7200 VA 16_R Technical Advice
Milling Cutter Order Example:
7200VA16-160R2023
Milling Insert Order Example:
APFW1604PDTR SFZ
For complete cutting conditions refer to page:
288
7200 VA 16_R Assembled Disc Cartridge
Dimensions mm Spares
Assembled
No. of
EDP Part Number D
L l
1
d
1
d
2 ar max.
teeth
EDP Cartridge
EDP EDP
016621 7200VA 16 -160R2023 160
16 21 40 58
49 10
016749 72VAR2023 015262 D4010T 015240
T15 016622 7200VA 16 -160R2326
160 16
24 40 58 49
10 016750 72VAR2326
015262 D4010T 015240 T15
016623 7200VA 16 -200R2023 200
16 21 50 72
62 12
016749 72VAR2023 015262 D4010T 015240
T15 016624 7200VA 16 -250R2023
250 16
21 50 85 81
16 016749 72VAR2023
015262 D4010T 015240 T15
016625 7200VA 16 -250R2326 250
16 24 50 85
81 16
016750 72VAR2326 015262 D4010T 015240
T15
7200 VA 16_R Spares
Adjusting Fixing Screw
EDP Cartridge Part Number EDP
EDP EDP
016749 72VAR2023 016858
72.602 015257 72.694T 015273 T20TB
016750 72VAR2326 016858
72.602 015257 72.694T 015273 T20TB
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness l
1
d
2
d
1
L
D
Disc Cutter Cartridge
Depth of Cut a
r
a
r
94
Cutting Tool Systems
®
Inserts
for 7200 VA 16_R
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
APEX 16_ -701
APFW 16_
APHT 16_ -42
d l
85°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017623 APEX 16 04PDFR-701 SFZ 9,52 16,66 4,76
Facet 0,02
014066 APEX 16 04PDFR-701 GH1 9,52 16,66 4,76
Facet 0,02
017293 APHT 16 04PDTR-42 MP91M
9,52 16,66 4,76 Facet
0,1 017634 APHT 16 04PDTR-42
PFZ 9,52 16,66 4,76
Facet 0,1
027718 APHT 16 04PDTR-42 SP6564
9,52 16,66 4,76 Facet
0,1 015155 APHT 16 04PDTR-42
X500 9,52 16,66 4,76
Facet 0,1
017627 APFW 16 04PDTR X44
9,52 16,66 4,76 Facet
0,1 017628 APFW 16 04PDTR
GH1 9,52 16,66 4,76
Facet 0,1
027883 APFW 16 04PDTR SC3025
9,52 16,66 4,76 Facet
0,1 017626 APFW 16 04PDTR
SF30 9,52 16,66 4,76
Facet 0,1
017629 APFW 16 04PDTR SFZ
9,52 16,66 4,76 Facet
0,1
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,15 - 0,28
70 - 110 0,14 - 0,25
100 - 210 0,12 - 0,25
55 - 70 0,12 - 0,20
160 - 300 0,12 - 0,20
275 - 450 0,04 - 0,12
25 - 35 0,12 - 0,20
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
AP_16 Recommended Cutting Conditions
95
Cutting Tool Systems
®
7200 VA 16_L
Half Side Disc Cutters
7200 VA 16_L Assembled Disc Cartridge
Dimensions mm Spares
Assembled
No. of
EDP Part Number D
L l
1
d
1
d
2 ar max.
teeth
EDP Cartridge
EDP EDP
025470 7200VA 16 -160L2023 160
16 21 40 58
49 10
016747 72VAL2023 015262 D4010T 015240
T15 025471 7200VA 16 -160L2326
160 16
24 40 58 49
10 016748 72VAL2326
015262 D4010T 015240 T15
025472 7200VA 16 -200L2023 200
16 21 50 72
62 12
016747 72VAL2023 015262 D4010T 015240
T15 025473 7200VA 16 -250L2023
250 16
21 50 85 81
16 016747 72VAL2023
015262 D4010T 015240 T15
025474 7200VA 16 -250L2326 250
16 24 50 85
81 16
016748 72VAL2326 015262 D4010T 015240
T15
7200 VA 16_L Cartridge Spares
Adjusting Fixing Screw
EDP Cartridge Part Number EDP
EDP EDP
016747 72VAL2023 016858
72.602 015257 72.694T 015273 T20TB
016748 72VAL2326 016858
72.602 015257 72.694T 015273 T20TB
7200 VA 16_L Technical Advice
Milling Cutter Order Example:
7200VA16-250L2326
Milling Insert Order Example:
APFW1604PDTL SFZ
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness l
1
d
2
d
1
L
D
Disc Cutter Cartridge
Depth of Cut a
r
a
r
96
Cutting Tool Systems
®
Inserts
for 7200 VA 16_L
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
APEX 16_ -701
APFW 16_
APHT 16_ -42
d l
85°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017624 APEX 16 04PDFL-701 GH1 9,52 16,66 4,76
Facet 0,02
024922 APFW 16 04PDTL X44
9,52 16,66 4,76 Facet
0,1 017630 APFW 16 04PDTL
GH1 9,52 16,66 4,76
Facet 0,1
024075 APFW 16 04PDTL SFZ
9,52 16,66 4,76 Facet
0,1 017292 APHT 16 04PDTL-42
MP91M 9,52 16,66 4,76
Facet 0,1
024088 APHT 16 04PDTL-42 PFZ 9,52 16,66 4,76
Facet 0,1
027910 APHT 16 04PDTL-42 SP6564
9,52 16,66 4,76 Facet
0,1 017635 APHT 16 04PDTL-42
X500 9,52 16,66 4,76
Facet 0,1
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,15 - 0,28
70 - 110 0,14 - 0,25
100 - 210 0,12 - 0,25
55 - 70 0,12 - 0,20
140 - 280 0,12 - 0,20
275 - 450 0,04 - 0,12
25 - 35 0,12 - 0,20
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
AP_16 Recommended Cutting Conditions
97
Cutting Tool Systems
®
7200 VA 16_N
Full Side Disc Cutters
7200 VA 16_N Assembled Disc Cartridge
Dimensions mm Spares
Assembled
L No. of
EDP Part Number D
min-max.
l
1
d
1
d
2 ar max.
Inserts
EDP Cartridge
EDP EDP
016616 7200VA 16 -160N2023 160 20-23 21 40 58
49 5R+5L
016749 72VAR2023 015262 D4010T 015240
T15 016747 72VAL2023
016617 7200VA 16 -160N2326 160 20-26 24 40 58
49 5R+5L
016750 72VAR2326 015262 D4010T 015240
T15 016748 72VAL2326
016618 7200VA 16 -200N2023 200 20-23 21 50 72
62 6R+6L
016749 72VAR2023 015262 D4010T 015240
T15 016747 72VAL2023
016619 7200VA 16 -250N2023 250 20-23 21 50 85
81 8R+8L
016749 72VAR2023 015262 D4010T 015240
T15 016747 72VAL2023
016620 7200VA 16 -250N2326 250 23-26 24 50 85
81 8R+8L
016750 72VAR2326 015262 D4010T 015240
T15 016748 72VAL2326
7200 VA 16_N Cartridge Spares
Adjusting Fixing Screw
EDP Cartridge Part Number EDP
EDP EDP
016749 72VAR2023 016858
72.602 015257 72.694T 015273 T20TB
016747 72VAL2023 016858
72.602 015257 72.694T 015273 T20TB
016750 72VAR2326 016858
72.602 015257 72.694T 015273 T20TB
016748 72VAL2326 016858
72.602 015257 72.694T 015273 T20TB
7200 VA 16_N Technical Advice
Milling Cutter Order Example:
7200VA16-200N2023
Milling Insert Order Example:
APFW1604PDTL SFZ APFW1604PDTR SFZ
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness a
r
l
1
d
2
d
1
D L
Disc Cutter Cartridge
Depth of Cut a
r
a
r
98
Cutting Tool Systems
®
Inserts
for 7200 VA 16_N
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
APEX 16_ -701
APFW 16_
APHT 16_ -42
d l
85°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
014066 APEX 16 04PDFR-701 GH1 9,52 16,66 4,76
Facet 0,02
017624 APEX 16 04PDFL-701 GH1 9,52 16,66 4,76
Facet 0,02
017627 APFW 16 04PDTR X44
9,52 16,66 4,76 Facet
0,1 024922 APFW 16 04PDTL
X44 9,52 16,66 4,76
Facet 0,1
017628 APFW 16 04PDTR GH1
9,52 16,66 4,76 Facet
0,1 017630 APFW 16 04PDTL
GH1 9,52 16,66 4,76
Facet 0,1
017629 APFW 16 04PDTR SFZ
9,52 16,66 4,76 Facet
0,1 024075 APFW 16 04PDTL
SFZ 9,52 16,66 4,76
Facet 0,1
017293 APHT 16 04PDTR-42 MP91M 9,52 16,66 4,76
Facet 0,1
017292 APHT 16 04PDTL-42 MP91M 9,52 16,66 4,76
Facet 0,1
017634 APHT 16 04PDTR-42 PFZ
9,52 16,66 4,76 Facet
0,1 024088 APHT 16 04PDTL-42 PFZ
9,52 16,66 4,76 Facet
0,1 027718 APHT 16 04PDTR-42 SP6564
9,52 16,66 4,76 Facet
0,1 027910 APHT 16 04PDTL-42 SP6564
9,52 16,66 4,76 Facet
0,1 015155 APHT 16 04PDTR-42 X500
9,52 16,66 4,76 Facet
0,1 017635 APHT 16 04PDTL-42 X500
9,52 16,66 4,76 Facet
0,1
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,15 - 0,28
70 - 110 0,14 - 0,25
100 - 210 0,12 - 0,25
55 - 70 0,12 - 0,20
140 - 280 0,12 - 0,20
275 - 450 0,04 - 0,12
25 - 35 0,12 - 0,20
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
AP_16 Recommended Cutting Conditions
99
Cutting Tool Systems
®
7200 VM 04_R
Half Side Disc Cutters
7200 VM 04_R Assembled Disc Cartridge
Dimensions mm Spares
Assembled
No. of
EDP Part Number D
L l
1
d
1
d
2 ar max.
teeth
EDP Cartridge
EDP EDP
016652 7200VM 04 -080R0607 80
4,7 14 27 42
16 10
016759 72VMR0607 015059 F2004T 018487
T6 016653 7200VM 04 -080R0708
80 4,7
14 27 42 16
10 016760 72VMR0708 015059
F2004T 018487 T6
016650 7200VM 04 -100R0607 100
4,7 14 32 48
23 12
016759 72VMR0607 015059 F2004T 018487
T6 016651 7200VM 04 -100R0708
100 4,7
14 32 48 23
12 016760 72VMR0708 015059
F2004T 018487 T6
016654 7200VM 04 -125R0607 125
4,7 14 40 58
30 16
016759 72VMR0607 015059 F2004T 018487
T6 016655 7200VM 04 -125R0708
125 4,7
14 40 58 30
16 016760 72VMR0708 015059
F2004T 018487 T6
7200 VM 04_R Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016759 72VMR0607
015259 72.698T 013214 T9
016760 72VMR0708 015259 72.698T 013214
T9
7200 VM 04_R Technical Advice
Milling Cutter Order Example:
7200VM04-125R0607
Milling Insert Order Example:
MPHW0402PPTR X500
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness
Depth of Cut a
r
a
r
l
1
d
2
d
1
L
D
Disc Cutter Cartridge
100
Cutting Tool Systems
®
Inserts
for 7200 VM 04_R
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPFW 04_
MPHW 04_
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
024148 MPFW 04 02PPTR GH1
4,76 4,76
2,38 Facet
0,07 017645 MPFW 04 02PPTR
SF30 4,76
4,76 2,38
Facet 0,07
015158 MPFW 04 02PPTR SFZ
4,76 4,76
2,38 Facet
0,07 027902 MPFW 04 02PPTR
SP6564 4,76
4,76 2,38
Facet 0,07
017427 MPFW 04 02PPTR X44
4,76 4,76
2,38 Facet
0,07 017666 MPHW 04 02PPTR
X500 4,76
4,76 2,38
Facet 0,07
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,07 - 0,10
70 - 110 0,07 - 0,08
120 - 140 0,07 - 0,10
- -
140 - 280 0,07 - 0,08
- -
25 - 35 0,07 - 0,10
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_04 Recommended Cutting Conditions
101
Cutting Tool Systems
®
7200 VM 06_R
Half Side Disc Cutters
7200 VM 06_R Assembled Disc Cartridge
Dimensions mm Spares
Assembled
No. of
EDP Part Number D
L l
1
d
1
d
2 ar max.
teeth
EDP Cartridge
EDP EDP
016656 7200VM 06 -100R0809 100
6,3 12 32 48
23 12
016761 72VMR0809 015060 F2505T 018488
T7 016657 7200VM 06 -100R0910
100 6,3
12 32 48 23
12 016762 72VMR0910 015060
F2505T 018488 T7
016658 7200VM 06 -125R0809 125
6,3 12 40 58
31 14
016761 72VMR0809 015060 F2505T 018488
T7 016659 7200VM 06 -125R0910
125 6,3
12 40 58 31
14 016762 72VMR0910 015060
F2505T 018488 T7
7200 VM 06_R Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016761 72VMR0809
015258 72.697T 015240 T15
016762 72VMR0910 015258 72.697T 015240
T15
7200 VM 06_R Technical Advice
Milling Cutter Order Example:
7200VM06-100R0809
Milling Insert Order Example:
MPHW06020PPTR X500
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness l
1
d
2
d
1
L
D
Disc Cutter Cartridge
Depth of Cut a
r
a
r
102
Cutting Tool Systems
®
Inserts
for 7200 VM 06_R
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPEX 06_ -701
MPFW 06_
MPHW 06_
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
024927 MPEX 06 02PPFR-701 GH1 6,35
6,35 2,38
Facet 0,02
017638 MPEX 06 02PPFR-701 SFZ 6,35
6,35 2,38
Facet 0,02
017649 MPFW 06 02PPTR GH1
6,35 6,35
2,38 Facet
0,07 017647 MPFW 06 02PPTR
SF30 6,35
6,35 2,38
Facet 0,07
014400 MPFW 06 02PPTR SFZ
6,35 6,35
2,38 Facet
0,07 027904 MPFW 06 02PPTR
SP6564 6,35
6,35 2,38
Facet 0,07
017648 MPFW 06 02PPTR X44
6,35 6,35
2,38 Facet
0,07 017301 MPHW 06 02PPTR
MP91M 6,35
6,35 2,38
Facet 0,07
023253 MPHW 06 02PPTR PFZ
6,35 6,35
2,38 Facet
0,07 017668 MPHW 06 02PPTR
X500 6,35
6,35 2,38
Facet 0,07
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,07 - 0,12
70 - 110 0,07 - 0,10
120 - 140 0,07 - 0,12
- -
140 - 280 0,07 - 0,10
275 - 450 0,04 - 0,12
25 - 35 0,07 - 0,10
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_06 Recommended Cutting Conditions
103
Cutting Tool Systems
®
7200 VM 08_R
Half Side Disc Cutters
7200 VM 08_R Assembled Disc Cartridge
Dimensions mm Spares
Assembled
No. of
EDP Part Number D
L l
1
d
1
d
2 ar max.
teeth
EDP Cartridge
EDP EDP
016660 7200VM 08 -100R1012 100
7,9 11 32 48
24 8
016763 72VMR1012 015063 F3008T 013214
T9 016661 7200VM 08 -100R1214
100 7,9
13 32 48 24
8 016764 72VMR1214 015063
F3008T 013214 T9
016662 7200VM 08 -125R1012 125
7,9 11 40 58
32 10
016763 72VMR1012 015063 F3008T 013214
T9 016663 7200VM 08 -125R1214
125 7,9
13 40 58 32
10 016764 72VMR1214 015063
F3008T 013214 T9
016664 7200VM 08 -160R1012 160
7,9 11 40 58
49 12
016763 72VMR1012 015063 F3008T 013214
T9 016665 7200VM 08 -160R1214
160 7,9
13 40 58 49
12 016764 72VMR1214 015063
F3008T 013214 T9
7200 VM 08_R Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016763 72VMR1012
015256 72.693T 015273 T20TB 016764 72VMR1214
015256 72.693T 015273 T20TB
7200 VM 08_R Technical Advice
Milling Cutter Order Example:
7200VM08-125R1012
Milling Insert Order Example:
MPFW0803PPTR SFZ
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness l
1
d
2
d
1
L
D
Disc Cutter Cartridge
Depth of Cut a
r
a
r
104
Cutting Tool Systems
®
Inserts
for 7200 VM 08_R
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPEX 08_ -701
MPFW 08_
MPHT 08_ MPHT 08_
-42
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017640 MPEX 08 03PPER-701 PFZ 7,94
7,94 3,18
Facet 0,02
017642 MPEX 08 03PPFR-701 GH1 7,94
7,94 3,18
Facet 0,02
017489 MPEX 08 03PPFR-701 SFZ 7,94
7,94 3,18
Facet 0,02
017655 MPFW 08 03PPTR GH1
7,94 7,94
3,18 Facet
0,1 017653 MPFW 08 03PPTR
SF30 7,94
7,94 3,18
Facet 0,1
014401 MPFW 08 03PPTR SFZ
7,94 7,94
3,18 Facet
0,1 017654 MPFW 08 03PPTR
X44 7,94
7,94 3,18
Facet 0,1
017664 MPHT 08 03PPER SFZ
7,94 7,94
3,18 Facet
0,04 017297 MPHT 08 03PPTR-42 MP91M
7,94 7,94
3,18 Facet
0,1 023250 MPHT 08 03PPTR-42 PFZ
7,94 7,94
3,18 Facet
0,1 027906 MPHT 08 03PPTR-42 SP6564
7,94 7,94
3,18 Facet
0,1 015140 MPHT 08 03PPTR-42
X500 7,94
7,94 3,18
Facet 0,1
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,10 - 0,14
70 - 110 0,10 - 0,12
120 - 140 0,10 - 0,12
55 - 70 0,12 - 0,20
140 - 280 0,10 - 0,12
275 - 450 0,04 - 0,12
25 - 35 0,05 - 0,10
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_08 Recommended Cutting Conditions
105
Cutting Tool Systems
®
7200 VM 11_R
Half Side Disc Cutters
7200 VM 11_R Assembled Disc Cartridge
Dimensions mm Spares
Assembled
No. of
EDP Part Number D
L l
1
d
1
d
2 ar max.
teeth
EDP Cartridge
EDP EDP
016668 7200VM 11 -125R1416 125 11,1
15 40 58 32
8 016765 72VMR1416 015262 D4010T 015240
T15 016669 7200VM 11 -125R1618
125 11,1 17 40 58
32 8
016766 72VMR1618 015262 D4010T 015240 T15
016670 7200VM 11 -160R1416 160 11,1
15 40 58 49
10 016765 72VMR1416 015262 D4010T 015240
T15 016671 7200VM 11 -160R1618
160 11,1 17 40 58
49 10
016766 72VMR1618 015262 D4010T 015240 T15
016672 7200VM 11 -160R1820 160 11,1
19 40 58 49
10 015445 72VMR1820 015262 D4010T 015240
T15 016673 7200VM 11 -200R1618
200 11,1 17 50 72
62 12
016766 72VMR1618 015262 D4010T 015240 T15
016674 7200VM 11 -200R1820 200 11,1
19 50 72 62
12 015445 72VMR1820 015262 D4010T 015240
T15 016675 7200VM 11 -250R1820
250 11,1 19 50 85
81 16
015445 72VMR1820 015262 D4010T 015240 T15
7200 VM 11_R Cartridge Spares
Adjusting Fixing Screw
EDP Cartridge Part Number EDP
EDP EDP
016765 72VMR1412 016858
72.602 015257 72.694T 015273 T20TB
016766 72VMR1618 016858
72.602 015257 72.694T 015273 T20TB
015445 72VMR1820 016858
72.602 015257 72.694T 015273 T20TB
7200 VM 11_R Technical Advice
Milling Cutter Order Example:
7200VM11-200R1618
Milling Insert Order Example:
MPFW1104PPTR SFZ
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness l
1
d
2
d
1
L
D
Disc Cutter Cartridge
Depth of Cut a
r
a
r
106
Cutting Tool Systems
®
Inserts
for 7200 VM 11_R
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPEX 11_ -701
MPFW_
MPHT 11_ -42
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017643 MPEX 11 04PPFR-701 GH1
11,11 11,11 4,76 Facet
0,02 017440 MPFW 11 04PPTR
GH1 11,11 11,11 4,76
Facet 0,15
018182 MPFW 11 04PPTR SF30
11,11 11,11 4,76 Facet
0,15 017660 MPFW 11 04PPTR
SFZ 11,11 11,11 4,76
Facet 0,15
017777 MPFW 11 04PPTR X44
11,11 11,11 4,76 Facet
0,15 017299 MPHT 11 04PPTR-42
MP91M 11,11 11,11 4,76
Facet 0,1
027908 MPHT 11 04PPTR-42 SP6564
11,11 11,11 4,76 Facet
0,1 015142 MPHT 11 04PPTR-42
X500 11,11 11,11 4,76
Facet 0,1
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,15 - 0,40
70 - 110 0,15 - 0,30
120 - 140 0,12 - 0,30
55 - 70 0,12 - 0,20
140 - 280 0,12 - 0,30
275 - 450 0,06 - 0,28
25 - 35 0,05 - 0,15
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_11 Recommended Cutting Conditions
107
Cutting Tool Systems
®
7200 VM 04_L
Half Side Disc Cutters
7200 VM 04_L Assembled Disc Cartridge
Dimensions mm Spares
Assembled
No. of
EDP Part Number D
L l
1
d
1
d
2 ar max.
teeth
EDP Cartridge
EDP EDP
025475 7200VM 04 -080L0607 80
4,7 14 27 42
16 10
016751 72VML0607 015059
F2004T 018487 T6
025476 7200VM 04 -080L0708 80
4,7 14 27 42
16 10
016752 72VML0708 015059
F2004T 018487 T6
025477 7200VM 04 -100L0607 100
4,7 14 32 48
23 12
016751 72VML0607 015059
F2004T 018487 T6
025478 7200VM 04 -100L0708 100
4,7 14 32 48
23 12
016752 72VML0708 015059
F2004T 018487 T6
025479 7200VM 04 -125L0607 125
4,7 14 40 58
30 16
016751 72VML0607 015059
F2004T 018487 T6
025480 7200VM 04 -125L0708 125
4,7 14 40 58
30 16
016752 72VML0708 015059
F2004T 018487 T6
7200 VM 04_L Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016751 72VML0607
015259 72.698T 013214 T9
016752 72VML0708 015259 72.698T 013214
T9
7200 VM 04_L Technical Advice
Milling Cutter Order Example:
7200VM04-125L0607
Milling Insert Order Example:
MPHW0402PPTL X500
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness l
1
d
2
d
1
L
D
Disc Cutter Cartridge
Depth of Cut a
r
a
r
108
Cutting Tool Systems
®
Inserts
for 7200 VM 04_L
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPFW 04_
MPHW 04_
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
025799 MPFW 04 02PPTL GH1
4,76 4,76
2,38 Facet
0,07 015157 MPFW 04 02PPTL
SFZ 4,76
4,76 2,38
Facet 0,07
027903 MPFW 04 02PPTL SP6564
4,76 4,76
2,38 Facet
0,07 017426 MPFW 04 02PPTL
X44 4,76
4,76 2,38
Facet 0,07
017667 MPHW 04 02PPTL X500
4,76 4,76
2,38 Facet
0,07
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,07 - 0,10
70 - 110 0,07 - 0,08
120 - 140 0,07 - 0,10
- -
140 - 280 0,07 - 0,08
- -
25 - 40 0,05 - 0,08
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_04 Recommended Cutting Conditions
109
Cutting Tool Systems
®
7200 VM 06_L
Half Side Disc Cutters
7200 VM 06_L Assembled Disc Cartridge
Dimensions mm Spares
Assembled
No. of
EDP Part Number D
L l
1
d
1
d
2 ar max.
teeth
EDP Cartridge
EDP EDP
025481 7200VM 06 -100L0809 100
6,3 12 32 48
23 12
016753 72VML0809 015060
F2505T 018488 T7
025482 7200VM 06 -100L0910 100
6,3 12 32 48
23 12
016754 72VML0910 015060
F2505T 018488 T7
025483 7200VM 06 -125L0809 125
6,3 12 40 58
31 14
016753 72VML0809 015060
F2505T 018488 T7
025484 7200VM 06 -125L0910 125
6,3 12 40 58
31 14
016754 72VML0910 015060
F2505T 018488 T7
7200 VM 06_L Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016753 72VML0809
015258 72.697T 015240 T15
016754 72VML0910 015258 72.697T 015240
T15
7200 VM 06_L Technical Advice
Milling Cutter Order Example:
7200VM06-100L0809
Milling Insert Order Example:
MPHW0602PPTL X500
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness l
1
d
2
d
1
L
D
Disc Cutter Cartridge
Depth of Cut a
r
a
r
110
Cutting Tool Systems
®
Inserts
for 7200 VM 06_L
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPEX 06_ -701
MPFW 06_
MPHW 06_
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
024926 MPEX 06 02PPFL-701 GH1
6,35 6,35
2,38 Facet
0,02 017639 MPEX 06 02PPFL-701
SFZ 6,35
6,35 2,38
Facet 0,02
017652 MPFW 06 02PPTL GH1
6,35 6,35
2,38 Facet
0,07 015159 MPFW 06 02PPTL
SFZ 6,35
6,35 2,38
Facet 0,07
027905 MPFW 06 02PPTL SP6564
6,35 6,35
2,38 Facet
0,07 017300 MPHW 06 02PPTL
MP91M 6,35
6,35 2,38
Facet 0,07
017669 MPHW 06 02PPTL X500
6,35 6,35
2,38 Facet
0,07
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,07 - 0,12
70 - 110 0,07 - 0,10
120 - 140 0,07 - 0,12
- -
140 - 280 0,07 - 0,10
275 - 450 0,04 - 0,12
25 - 40 0,05 - 0,08
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_06 Recommended Cutting Conditions
111
Cutting Tool Systems
®
7200 VM 08_L
Half Side Disc Cutters
7200 VM 08_L Assembled Disc Cartridge
Dimensions mm Spares
Assembled
No. of
EDP Part Number D
L l
1
d
1
d
2 ar max.
teeth
EDP Cartridge
EDP EDP
025485 7200VM 08 -100L1012 100
7,9 11 32 48
24 8
016755 72VML1012 015063
F3008T 013214 T9
025486 7200VM 08 -100L1214 100
7,9 13 32 48
24 8
016756 72VML1214 015063
F3008T 013214 T9
025487 7200VM 08 -125L1012 125
7,9 11 40 58
32 10
016755 72VML1012 015063
F3008T 013214 T9
025488 7200VM 08 -125L1214 125
7,9 13 40 58
32 10
016756 72VML1214 015063
F3008T 013214 T9
025489 7200VM 08 -160L1012 160
7,9 11 40 58
49 12
016755 72VML1012 015063
F3008T 013214 T9
025491 7200VM 08 -160L1214 160
7,9 13 40 58
49 12
016756 72VML1214 015063
F3008T 013214 T9
7200 VM 08_L Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016755 72VML1012
015256 72.693T 015273 T20TB 016756 72VML1214
015256 72.693T 015273 T20TB
7200 VM 08_L Technical Advice
Milling Cutter Order Example:
7200VM08-125L1012
Milling Insert Order Example:
MPFW0803PPTL SFZ
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness l
1
d
2
d
1
L
D
Disc Cutter Cartridge
Depth of Cut a
r
a
r
112
Cutting Tool Systems
®
Inserts
for 7200 VM 08_L
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPEX 08_ -701
MPFW 08_
MPHT 08_ -42
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017641 MPEX 08 03PPEL-701 PFZ
7,94 7,94
3,18 Facet
0,02 024928 MPEX 08 03PPFL-701
GH1 7,94
7,94 3,18
Facet 0,02
017490 MPEX 08 03PPFL-701 SFZ
7,94 7,94
3,18 Facet
0,02 017658 MPFW 08 03PPTL
GH1 7,94
7,94 3,18
Facet 0,1
017656 MPFW 08 03PPTL SF30
7,94 7,94
3,18 Facet
0,1 017659 MPFW 08 03PPTL
SFZ 7,94
7,94 3,18
Facet 0,1
017657 MPFW 08 03PPTL X44
7,94 7,94
3,18 Facet
0,1 017296 MPHT 08 03PPTL-42 MP91M
7,94 7,94
3,18 Facet
0,1 023249 MPHT 08 03PPTL-42 PFZ
7,94 7,94
3,18 Facet
0,1 027907 MPHT 08 03PPTL-42 SP6564
7,94 7,94
3,18 Facet
0,1 015138 MPHT 08 03PPTL-42
X500 7,94
7,94 3,18
Facet 0,1
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,10 - 0,14
70 - 110 0,10 - 0,12
120 - 140 0,10 - 0,12
55 - 70 0,12 - 0,20
140 - 280 0,10 - 0,12
275 - 450 0,04 - 0,12
25 - 40 0,05 - 0,10
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_08 Recommended Cutting Conditions
113
Cutting Tool Systems
®
7200 VM 11_L
Half Side Disc Cutters
7200 VM 11_L Assembled Disc Cartridge
Dimensions mm Spares
Assembled
No. of
EDP Part Number D
L l
1
d
1
d
2 ar max.
teeth
EDP Cartridge
EDP EDP
025490 7200VM 11 -125L1416 125 11,1
15 40 58 32
8 016757 72VML1416
015262 D4010T 015240 T15
025492 7200VM 11 -125L1618 125 11,1
17 40 58 32
8 016758 72VML1618
015262 D4010T 015240 T15
025493 7200VM 11 -160L1416 160 11,1
15 40 58 49
10 016757 72VML1416
015262 D4010T 015240 T15
025494 7200VM 11 -160L1618 160 11,1
17 40 58 49
10 016758 72VML1618
015262 D4010T 015240 T15
025495 7200VM 11 -160L1820 160 11,1
19 40 58 49
10 015444 72VML1820
015262 D4010T 015240 T15
025496 7200VM 11 -200L1618 200 11,1
17 50 72 62
12 016758 72VML1618
015262 D4010T 015240 T15
025497 7200VM 11 -200L1820 200 11,1
19 50 72 62
12 015444 72VML1820
015262 D4010T 015240 T15
025498 7200VM 11 -250L1820 250 11,1
19 50 85 81
16 015444 72VML1820
015262 D4010T 015240 T15
7200 VM 11_L Cartridge Spares
Adjusting Fixing Screw
EDP Cartridge Part Number EDP
EDP EDP
016757 72VML1416 016858
72.602 015257 72.694T 015273 T20TB
016758 72VML1618 016858
72.602 015257 72.694T 015273 T20TB
015444 72VML1820 016858
72.602 015257 72.694T 015273 T20TB
7200 VM 11_L Technical Advice
Milling Cutter Order Example:
7200VM11-200L1618
Milling Insert Order Example:
MPFW1104PPTL SFZ
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness l
1
d
2
d
1
L
D
Disc Cutter Cartridge
Depth of Cut a
r
a
r
114
Cutting Tool Systems
®
Inserts
for 7200 VM 11_L
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPEX 11_ -701
MPFW 11_
MPHT 11_ -42
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017644 MPEX 11 04PPFL-701 GH1
11,11 11,11 4,76 Facet
0,02 017439 MPFW 11 04PPTL
GH1 11,11 11,11 4,76
Facet 0,15
018181 MPFW 11 04PPTL SF30
11,11 11,11 4,76 Facet
0,15 017662 MPFW 11 04PPTL
SFZ 11,11 11,11 4,76
Facet 0,15
017336 MPFW 11 04PPTL X44
11,11 11,11 4,76 Facet
0,15 017298 MPHT 11 04PPTL-42
MP91M 11,11 11,11 4,76
Facet 0,1
027909 MPHT 11 04PPTL-42 SP6564
11,11 11,11 4,76 Facet
0,1 015141 MPHT 11 04PPTL-42
X500 11,11 11,11 4,76
Facet 0,1
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,15 - 0,40
70 - 110 0,15 - 0,30
120 - 140 0,12 - 0,30
55 - 70 0,12 - 0,20
140 - 280 0,12 - 0,30
275 - 450 0,06 - 0,28
25 - 40 0,05 - 0,15
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_11 Recommended Cutting Conditions
115
Cutting Tool Systems
®
7200 VM 04_N
Full Side Disc Cutters
7200 VM 04_N Assembled Disc Cartridge
Dimensions mm Spares
Assembled
L No. of
EDP Part Number D
min-max.
l
1
d
1
d
2 ar max.
Inserts
EDP Cartridge
EDP EDP
016626 7200VM 04 -080N0607 80
6-7 14 27 42 16
5R+5L 016759 72VMR0607
015059 F2004T 018487
T6 016751 72VML0607
016627 7200VM 04 -080N0708 80
7-8 14 27 42 16
5R+5L 016760 72VMR0708
015059 F2004T 018487
T6 016752 72VML0708
016628 7200VM 04 -100N0607 100
6-7 14 32 48 23
6R+6L 016759 72VMR0607
015059 F2004T 018487
T6 016751 72VML0607
016629 7200VM 04 -100N0708 100
7-8 14 32 48 23
6R+6L 016760 72VMR0708
015059 F2004T 018487
T6 016752 72VML0708
016630 7200VM 04 -125N0607 125
6-7 14 40 58 30
8R+8L 016759 72VMR0607
015059 F2004T 018487
T6 016751 72VML0607
016631 7200VM 04 -125N0708 125
7-8 14 40 58 30
8R+8L 016760 72VMR0708
015059 F2004T 018487
T6 016752 72VML0708
7200 VM 04_N Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016759 72VMR0607
015259 72.698T 013214 T9
016751 72VML0607 015259 72.698T 013214
T9 016760 72VMR0708
015259 72.698T 013214 T9
016752 72VML0708 015259 72.698T 013214
T9
7200 VM 04_N Technical Advice
Milling Cutter Order Example:
7200VM04-125N0607
Milling Insert Order Example:
MPFW0402PPTR X44 MPFW0402PPTL X44
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness a
r
l
1
d
2
d
1
D L
Disc Cutter Cartridge
Depth of Cut a
r
a
r
116
Cutting Tool Systems
®
Inserts
for 7200 VM 04_N
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPFW 04_
MPHW 04_
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
024148 MPFW 04 02PPTR GH1
4,76 4,76
2,38 Facet
0,07 025799 MPFW 04 02PPTL
GH1 4,76
4,76 2,38
Facet 0,07
015158 MPFW 04 02PPTR SFZ
4,76 4,76
2,38 Facet
0,07 015157 MPFW 04 02PPTL
SFZ 4,76
4,76 2,38
Facet 0,07
027902 MPFW 04 02PPTR SP6564
4,76 4,76
2,38 Facet
0,07 027903 MPFW 04 02PPTL
SP6564 4,76
4,76 2,38
Facet 0,07
017427 MPFW 04 02PPTR X44
4,76 4,76
2,38 Facet
0,07 017426 MPFW 04 02PPTL
X44 4,76
4,76 2,38
Facet 0,07
017666 MPHW 04 02PPTR X500
4,76 4,76
2,38 Facet
0,07 017667 MPHW 04 02PPTL
X500 4,76
4,76 2,38
Facet 0,07
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,07 - 0,10
70 - 110 0,07 - 0,08
120 - 140 0,07 - 0,10
- -
140 - 280 0,07 - 0,08
- -
25 - 40 0,08 - 0,10
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_04 Recommended Cutting Conditions
117
Cutting Tool Systems
®
7200 VM 06_N
Full Side Disc Cutters
7200 VM 06_N Assembled Disc Cartridge
Dimensions mm Spares
Assembled
L No. of
EDP Part Number D
min-max.
l
1
d
1
d
2 ar max.
Inserts
EDP Cartridge
EDP EDP
016632 7200VM 06 -100N0809 100
8-9 12 32 48 23
6R+6L 016761 72VMR0809
015060 F2505T 018488
T7 016753 72VML0809
016633 7200VM 06 -100N0910 100 9-10 12 32 48
23 6R+6L
016762 72VMR0910 015060
F2505T 018488 T7
016754 72VML0910 016634 7200VM 06 -125N0809
125 8-9 12 40 58
31 7R+7L
016761 72VMR0809 015060
F2505T 018488 T7
016753 72VML0809 016635 7200VM 06 -125N0910
125 9-10 12 40 58 31
7R+7L 016762 72VMR0910
015060 F2505T 018488
T7 016754 72VML0910
7200 VM 06_N Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016761 72VMR0809
015258 72.697T 015240 T15
016753 72VML0809 015258 72.697T 015240
T15 016762 72VMR0910
015258 72.697T 015240 T15
016754 72VML0910 015258 72.697T 015240
T15
7200 VM 06_N Technical Advice
Milling Cutter Order Example:
7200VM06-125N0910
Milling Insert Order Example:
MPHW0602PPTL X500 MPHW0602PPTR X500
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness a
r
l
1
d
2
d
1
D L
Disc Cutter Cartridge
Depth of Cut a
r
a
r
118
Cutting Tool Systems
®
Inserts
for 7200 VM 06_N
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
d
l r
86°
s
MPEX 06_ -701
MPFW 06_
MPHW 06_
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
024927 MPEX 06 02PPFR-701 GH1
6,35 6,35
2,38 Facet
0,02 024926 MPEX 06 02PPFL-701 GH1
6,35 6,35
2,38 Facet
0,02 017638 MPEX 06 02PPFR-701 SFZ
6,35 6,35
2,38 Facet
0,02 017639 MPEX 06 02PPFL-701 SFZ
6,35 6,35
2,38 Facet
0,02 017649 MPFW 06 02PPTR
GH1 6,35
6,35 2,38
Facet 0,07
017652 MPFW 06 02PPTL GH1
6,35 6,35
2,38 Facet
0,07 014400 MPFW 06 02PPTR
SFZ 6,35
6,35 2,38
Facet 0,07
015159 MPFW 06 02PPTL SFZ
6,35 6,35
2,38 Facet
0,07 027904 MPFW 06 02PPTR
SP6564 6,35
6,35 2,38
Facet 0,07
027905 MPFW 06 02PPTL SP6564
6,35 6,35
2,38 Facet
0,07 017301 MPHW 06 02PPTR MP91M
6,35 6,35
2,38 Facet
0,07 017300 MPHW 06 02PPTL
MP91M 6,35
6,35 2,38
Facet 0,07
017669 MPHW 06 02PPTL X500
6,35 6,35
2,38 Facet
0,07 017668 MPHW 06 02PPTR
X500 6,35
6,35 2,38
Facet 0,07
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,07 - 0,12
70 - 110 0,07 - 0,10
120 - 140 0,07 - 0,12
- -
140 - 280 0,07 - 0,10
275 - 450 0,04 - 0,12
25 - 40 0,08 - 0,10
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_06 Recommended Cutting Conditions
119
Cutting Tool Systems
®
7200 VM 08_N
Full Side Disc Cutters
7200 VM 08_N Assembled Disc Cartridge
Dimensions mm Spares
Assembled
L No. of
EDP Part Number D
min-max.
l
1
d
1
d
2 ar max.
Inserts
EDP Cartridge
EDP EDP
016636 7200VM 08 -100N1012 100 10-12 11 32 48
24 4R+4L
016763 72VMR1012 015063
F3008T 013214 T9
016755 72VML1012 016637 7200VM 08 -100N1214
100 12-14 13 32 48 24
4R+4L 016764 72VMR1214
015063 F3008T 013214
T9 016756 72VML1214
016638 7200VM 08 -125N1012 125 10-12 11 40 58
32 5R+5L
016763 72VMR1012 015063
F3008T 013214 T9
016755 72VML1012 016639 7200VM 08 -125N1214
125 12-14 13 40 58 32
5R+5L 016764 72VMR1214
015063 F3008T 013214
T9 016756 72VML1214
016640 7200VM 08 -160N1012 160 10-12 11 40 58
49 6R+6L
016763 72VMR1012 015063
F3008T 013214 T9
016755 72VML1012 016641 7200VM 08 -160N1214
160 12-14 13 40 58 49
6R+6L 016764 72VMR1214
015063 F3008T 013214
T9 016756 72VML1214
7200 VM 08_N Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016763 72VMR1012
015256 72.693T 015273 T20TB 016755 72VML1012
015256 72.693T 015273 T20TB 016764 72VMR1214
015256 72.693T 015273 T20TB 016756 72VML1214
015256 72.693T 015273 T20TB
7200 VM 08_N Technical Advice
Milling Cutter Order Example:
7200VM08-100N1012
Milling Insert Order Example:
MPHT0803PPTR-42 MP91M MPHT0803PPTL-42 MP91M
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness a
r
l
1
d
2
d
1
D L
Disc Cutter Cartridge
Depth of Cut a
r
a
r
120
Cutting Tool Systems
®
Inserts
for 7200 VM 08_N
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
d
l r
86°
s
MPEX 08_ -701
MPFW 08_
MPHT 08_ -42
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017640 MPEX 08 03PPER-701 PFZ
7,94 7,94
3,18 Facet
0,02 017641 MPEX 08 03PPEL-701
PFZ 7,94
7,94 3,18
Facet 0,02
017642 MPEX 08 03PPFR-701 GH1
7,94 7,94
3,18 Facet
0,02 024928 MPEX 08 03PPFL-701
GH1 7,94
7,94 3,18
Facet 0,02
017489 MPEX 08 03PPFR-701 SFZ
7,94 7,94
3,18 Facet
0,02 017490 MPEX 08 03PPFL-701
SFZ 7,94
7,94 3,18
Facet 0,02
017655 MPFW 08 03PPTR GH1
7,94 7,94
3,18 Facet
0,1 017658 MPFW 08 03PPTL
GH1 7,94
7,94 3,18
Facet 0,1
017653 MPFW 08 03PPTR SF30
7,94 7,94
3,18 Facet
0,1 017656 MPFW 08 03PPTL
SF30 7,94
7,94 3,18
Facet 0,1
014401 MPFW 08 03PPTR SFZ
7,94 7,94
3,18 Facet
0,1 017659 MPFW 08 03PPTL
SFZ 7,94
7,94 3,18
Facet 0,1
017654 MPFW 08 03PPTR X44
7,94 7,94
3,18 Facet
0,1 017657 MPFW 08 03PPTL
X44 7,94
7,94 3,18
Facet 0,1
017297 MPHT 08 03PPTR-42 MP91M
7,94 7,94
3,18 Facet
0,1 017296 MPHT 08 03PPTL-42
MP91M 7,94
7,94 3,18
Facet 0,1
023250 MPHT 08 03PPTR-42 PFZ
7,94 7,94
3,18 Facet
0,1 023249 MPHT 08 03PPTL-42
PFZ 7,94
7,94 3,18
Facet 0,1
027906 MPHT 08 03PPTR-42 SP6564
7,94 7,94
3,18 Facet
0,1 027907 MPHT 08 03PPTL-42
SP6564 7,94
7,94 3,18
Facet 0,1
015140 MPHT 08 03PPTR-42 X500
7,94 7,94
3,18 Facet
0,1 015138 MPHT 08 03PPTL-42
X500 7,94
7,94 3,18
Facet 0,1
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,10 - 0,14
70 - 110 0,10 - 0,12
120 - 140 0,10 - 0,12
55 - 70 0,12 - 0,20
140 - 280 0,10 - 0,12
275 - 450 0,04 - 0,12
25 - 40 0,05 - 0,10
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_08 Recommended Cutting Conditions
121
Cutting Tool Systems
®
7200 VM 11_N
Full Side Disc Cutters
7200 VM 11_N Assembled Disc Cartridge
Dimensions mm Spares
Assembled
L No. of
EDP Part Number D
min-max.
l
1
d
1
d
2 ar max.
Inserts
EDP Cartridge
EDP EDP
016642 7200VM11-125N1416 125 14-16 15 40 58
32 4R+4L
016765 72VMR1416 015262 D4010T 015240
T15 016757 72VML1416
016643 7200VM11-125N1618 125 16-18 17 40 58
32 4R+4L
016766 72VMR1618 015262 D4010T 015240
T15 016758 72VML1618
016644 7200VM11-160N1416 160 14-16 15 40 58
49 5R+5L
016765 72VMR1416 015262 D4010T 015240
T15 016757 72VML1416
016645 7200VM11-160N1618 160 16-18 17 40 58
49 5R+5L
016766 72VMR1618 015262 D4010T 015240
T15 016758 72VML1618
016646 7200VM11-160N1820 160 18-20 19 40 58
49 5R+5L
015445 72VMR1820 015262 D4010T 015240
T15 015444 72VML1820
016647 7200VM11-200N1618 200 16-18 17 50 72
62 6R+6L
016766 72VMR1618 015262 D4010T 015240
T15 016758 72VML1618
016648 7200VM11-200N1820 200 18-20 19 50 72
62 6R+6L
015445 72VMR1820 015262 D4010T 015240
T15 015444 72VML1820
016649 7200VM11-250N1820 250 18-20 19 50 85
81 8R+8L
015445 72VMR1820 015262 D4010T 015240
T15 015444 72VML1820
7200 VM 11_N Cartridge Spares
Adjusting Fixing Screw
EDP Cartridge Part Number EDP
EDP EDP
016765 72VMR1412 016858
72.602 015257 72.694T 015273 T20TB
016757 72VML1412 016858
72.602 015257 72.694T 015273 T20TB
016766 72VMR1618 016858
72.602 015257 72.694T 015273 T20TB
016758 72VML1618 016858
72.602 015257 72.694T 015273 T20TB
015445 72VMR1820 016858
72.602 015257 72.694T 015273 T20TB
015444 72VML1820 016858
72.602 015257 72.694T 015273 T20TB
7200 VM 11_N Technical Advice
Milling Cutter Order Example:
7200VM11-250N1820
Milling Insert Order Example:
MPHT1104PPTR-42 MP91M MPHT1104PPTL-42 MP91M
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness a
r
l
1
d
2
d
1
D L
Disc Cutter Cartridge
Depth of Cut a
r
a
r
122
Cutting Tool Systems
®
Inserts
for 7200 VM 11_N
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
d
l r
86°
s
MPEX 11_ -701
MPFW 11_
MPHT 11_ -42
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017643 MPEX 11 04PPFR-701 GH1
11,11 11,11 4,76 Facet
0,02 017644 MPEX 11 04PPFL-701
GH1 11,11 11,11 4,76
Facet 0,02
017440 MPFW 11 04PPTR GH1
11,11 11,11 4,76 Facet
0,15 017439 MPFW 11 04PPTL
GH1 11,11 11,11 4,76
Facet 0,15
018182 MPFW 11 04PPTR SF30
11,11 11,11 4,76 Facet
0,15 018181 MPFW 11 04PPTL
SF30 11,11 11,11 4,76
Facet 0,15
017660 MPFW 11 04PPTR SFZ
11,11 11,11 4,76 Facet
0,15 017662 MPFW 11 04PPTL
SFZ 11,11 11,11 4,76
Facet 0,15
017777 MPFW 11 04PPTR X44
11,11 11,11 4,76 Facet
0,15 017336 MPFW 11 04PPTL
X44 11,11 11,11 4,76
Facet 0,15
017299 MPHT 11 04PPTR-42 MP91M
11,11 11,11 4,76 Facet
0,1 017298 MPHT 11 04PPTL-42
MP91M 11,11 11,11 4,76
Facet 0,1
027908 MPHT 11 04PPTR-42 X500
11,11 11,11 4,76 Facet
0,1 027909 MPHT 11 04PPTL-42
X500 11,11 11,11 4,76
Facet 0,1
015142 MPHT 11 04PPTR-42 X500
11,11 11,11 4,76 Facet
0,1 015141 MPHT 11 04PPTL-42
X500 11,11 11,11 4,76
Facet 0,1
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,15 - 0,40
70 - 110 0,15 - 0,30
120 - 140 0,12 - 0,30
55 - 70 0,12 - 0,20
140 - 280 0,12 - 0,30
275 - 450 0,06 - 0,28
25 - 40 0,05 - 0,13
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_11 Recommended Cutting Conditions
123
Cutting Tool Systems
®
7220 VM 04_R
Half Side Disc Cutters
7220 VM 04_R Assembled Disc Cartridge
Dimensions mm Spares
Assembled
No. of
EDP Part Number D
L H
d
1
d
2
teeth
EDP Cartridge
EDP EDP
016709 7220VM 04 -063R0607R 63
4,7 40 22
35 8
016759 72VMR0607 015059 F2004T 018487
T6 016710 7220VM 04 -063R0708R
63 4,7 40
22 35
8 016760 72VMR0708 015059
F2004T 018487 T6
016711 7220VM 04 -080R0607R 80
4,7 45 27
45 10
016759 72VMR0607 015059 F2004T 018487
T6 016712 7220VM 04 -080R0708R
80 4,7 45
27 45
10 016760 72VMR0708 015059
F2004T 018487 T6
7220 VM 04_R Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016759 72VMR0607
015259 72.698T 013214 T9
016760 72VMR0708 015259 72.698T 013214
T9
7220 VM 04_R Technical Advice
Milling Cutter Order Example:
7220VM04-080R0708R
Milling Insert Order Example:
MPHW0402PPTR X500
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness
Disc Cutter Cartridge
d
2
d
1
H L
D
H7 mm
d
1
124
Cutting Tool Systems
®
Inserts
for 7220 VM 04_R
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPFW 04_
MPHW 04_
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
024148 MPFW 04 02PPTR GH1
4,76 4,76
2,38 Facet
0,07 017645 MPFW 04 02PPTR
SF30 4,76
4,76 2,38
Facet 0,07
015158 MPFW 04 02PPTR SFZ
4,76 4,76
2,38 Facet
0,07 027902 MPFW 04 02PPTR
SP6564 4,76
4,76 2,38
Facet 0,07
017427 MPFW 04 02PPTR X44
4,76 4,76
2,38 Facet
0,07 017666 MPHW 04 02PPTR
X500 4,76
4,76 2,38
Facet 0,07
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,07 - 0,10
70 - 110 0,07 - 0,08
120 - 140 0,07 - 0,10
- -
140 - 280 0,07 - 0,08
- -
25 - 35 0,07 - 0,10
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_04 Recommended Cutting Conditions
125
Cutting Tool Systems
®
7220 VM 06_R
Half Side Disc Cutters
7220 VM 06_R Assembled Disc Cartridge
Dimensions mm Spares
Assembled
No. of
EDP Part Number D
L H
d
1
d
2
teeth
EDP Cartridge
EDP EDP
016713 7220VM 06 -100R0809R 100 6,3 50 32
48 12
016761 72VMR0809 015060 F2505T 018488
T7 016714 7220VM 06 -100R0910R 100 6,3 50
32 48
12 016762 72VMR0910 015060
F2505T 018488 T7
016715 7220VM 06 -125R0910R 125 6,3 55 40
62 14
016762 72VMR0910 015060 F2505T 018488
T7
7220 VM 06_R Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016761 72VMR0809
015258 72.697T 015240 T15
016762 72VMR0910 015258 72.697T 015240
T15
7220 VM 06_R Technical Advice
Milling Cutter Order Example:
7220VM06-100R0809R
Milling Insert Order Example:
MPFW0602PPTR SFZ
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness
Disc Cutter Cartridge
d
2
d
1
H L
D
H7 mm
d
1
126
Cutting Tool Systems
®
Inserts
for 7220 VM 06_R
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPEX 06_ -701
MPFW 06_
MPHW 06_
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
024927 MPEX 06 02PPFR-701 GH1
6,35 6,35
2,38 Facet
0,02 017638 MPEX 06 02PPFR-701
SFZ 6,35
6,35 2,38
Facet 0,02
017649 MPFW 06 02PPTR GH1
6,35 6,35
2,38 Facet
0,07 017647 MPFW 06 02PPTR
SF30 6,35
6,35 2,38
Facet 0,07
014400 MPFW 06 02PPTR SFZ
6,35 6,35
2,38 Facet
0,07 027904 MPFW 06 02PPTR
SP6564 6,35
6,35 2,38
Facet 0,07
017648 MPFW 06 02PPTR X44
6,35 6,35
2,38 Facet
0,07 017301 MPHW 06 02PPTR
MP91M 6,35
6,35 2,38
Facet 0,07
023253 MPHW 06 02PPTR PFZ
6,35 6,35
2,38 Facet
0,07 017668 MPHW 06 02PPTR
X500 6,35
6,35 2,38
Facet 0,07
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,07 - 0,12
70 - 110 0,07 - 0,10
120 - 140 0,07 - 0,12
- -
140 - 280 0,07 - 0,10
275 - 450 0,04 - 0,12
25 - 35 0,07 - 0,10
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_06 Recommended Cutting Conditions
127
Cutting Tool Systems
®
7220 VM 08_R
Half Side Disc Cutters
7220 VM 08_R Assembled Disc Cartridge
Dimensions mm Spares
Assembled
No. of
EDP Part Number D
L H
d
1
d
2
teeth
EDP Cartridge
EDP EDP
016716 7220VM 08 -125R1012R 125 7,9 55 40
62 10
016763 72VMR1012 015063 F3008T 013214
T9
7220 VM 08_R Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016763 72VMR1012
015256 72.693T 015273 T20TB
7220 VM 08_R Technical Advice
Milling Cutter Order Example:
7220VM08-160R1012R
Milling Insert Order Example:
MPFW0803PPTR SFZ
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness
Disc Cutter Cartridge
d
2
d
1
H L
D
H7 mm
d
1
128
Cutting Tool Systems
®
Inserts
for 7220 VM 08_R
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPEX 08_ -701
MPFW 08_
MPHT 08_ MPHT 08_
-42
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017640 MPEX 08 03PPER-701 PFZ
7,94 7,94
3,18 Facet
0,02 017642 MPEX 08 03PPFR-701
GH1 7,94
7,94 3,18
Facet 0,02
017489 MPEX 08 03PPFR-701 SFZ
7,94 7,94
3,18 Facet
0,02 017655 MPFW 08 03PPTR
GH1 7,94
7,94 3,18
Facet 0,1
017653 MPFW 08 03PPTR SF30
7,94 7,94
3,18 Facet
0,1 014401 MPFW 08 03PPTR
SFZ 7,94
7,94 3,18
Facet 0,1
017654 MPFW 08 03PPTR X44
7,94 7,94
3,18 Facet
0,1 017664 MPHT 08 03PPER
SFZ 7,94
7,94 3,18
Facet 0,04
017297 MPHT 08 03PPTR-42 MP91M 7,94
7,94 3,18
Facet 0,1
023250 MPHT 08 03PPTR-42 PFZ
7,94 7,94
3,18 Facet
0,1 027906 MPHT 08 03PPTR-42
SP6564 7,94
7,94 3,18
Facet 0,1
015140 MPHT 08 03PPTR-42 X500
7,94 7,94
3,18 Facet
0,1
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,10 - 0,14
70 - 110 0,10 - 0,12
120 - 140 0,10 - 0,12
55 - 70 0,12 - 0,20
140 - 280 0,10 - 0,12
275 - 450 0,04 - 0,12
25 - 35 0,05 - 0,10
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_08 Recommended Cutting Conditions
129
Cutting Tool Systems
®
7220 VM 04_L
Half Side Disc Cutters
7220 VM 04_L Assembled Disc Cartridge
Dimensions mm Spares
Assembled
No. of
EDP Part Number D
L H
d
1
d
2
teeth
EDP Cartridge
EDP EDP
025499 7220VM 04 -063R0607L 63
4,7 40 22
35 8
016751 72VML0607 015059 F2004T 018487
T6 025500 7220VM 04 -063R0708L
63 4,7 40
22 35
8 016752 72VML0708 015059
F2004T 018487 T6
025501 7220VM 04 -080R0607L 80
4,7 45 27
45 10
016751 72VML0607 015059 F2004T 018487
T6 025502 7220VM 04 -080R0708L
80 4,7 45
27 45
10 016752 72VML0708 015059
F2004T 018487 T6
7220 VM 04_L Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016751 72VML0607
015259 72.698T 013214 T9
016752 72VML0708 015259 72.698T 013214
T9
7220 VM 04_L Technical Advice
Milling Cutter Order Example:
7220VM04-080R0708L
Milling Insert Order Example:
MPHW0402PPTL X500
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness
Disc Cutter Cartridge
130
Cutting Tool Systems
®
Inserts
for 7220 VM 04_L
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPFW 04_
MPHW 04_
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
025799 MPFW 04 02PPTL GH1
4,76 4,76
2,38 Facet
0,07 015157 MPFW 04 02PPTL
SFZ 4,76
4,76 2,38
Facet 0,07
027903 MPFW 04 02PPTL SP6564
4,76 4,76
2,38 Facet
0,07 017426 MPFW 04 02PPTL
X44 4,76
4,76 2,38
Facet 0,07
017667 MPHW 04 02PPTL X500
4,76 4,76
2,38 Facet
0,07
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,07 - 0,10
70 - 110 0,07 - 0,08
120 - 140 0,07 - 0,10
- -
140 - 280 0,07 - 0,08
- -
25 - 40 0,05 - 0,08
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_04 Recommended Cutting Conditions
131
Cutting Tool Systems
®
7220 VM 06_L
Half Side Disc Cutters
7220 VM 06_L Assembled Disc Cartridge
Dimensions mm Spares
Assembled
No. of
EDP Part Number D
L H
d
1
d
2
teeth
EDP Cartridge
EDP EDP
025503 7220VM 06 -100R0809L 100 6,3 50
32 48
12 016753 72VML0809 015060
F2505T 018488 T7
025504 7220VM 06 -100R0910L 100 6,3 50
32 48
12 016754 72VML0910 015060
F2505T 018488 T7
025505 7220VM 06 -125R0910L 125 6,3 55
40 62
14 016754 72VML0910 015060
F2505T 018488 T7
7220 VM 06_L Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016753 72VML0809
015258 72.697T 015240 T15
016754 72VML0910 015258 72.697T 015240
T15
7220 VM 06_L Technical Advice
Milling Cutter Order Example:
7220VM06-100R0809L
Milling Insert Order Example:
MPFW0602PPTL SFZ
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness
Disc Cutter Cartridge
132
Cutting Tool Systems
®
Inserts
for 7220 VM 06_L
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPEX 06_ -701
MPFW 06_
MPHW 06_
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
024926 MPEX 06 02PPFL-701 GH1
6,35 6,35
2,38 Facet
0,02 017639 MPEX 06 02PPFL-701
SFZ 6,35
6,35 2,38
Facet 0,02
017652 MPFW 06 02PPTL GH1
6,35 6,35
2,38 Facet
0,07 015159 MPFW 06 02PPTL
SFZ 6,35
6,35 2,38
Facet 0,07
027905 MPFW 06 02PPTL SP6564
6,35 6,35
2,38 Facet
0,07 017300 MPHW 06 02PPTL
MP91M 6,35
6,35 2,38
Facet 0,07
017669 MPHW 06 02PPTL X500
6,35 6,35
2,38 Facet
0,07
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,07 - 0,12
70 - 110 0,07 - 0,10
120 - 140 0,07 - 0,12
- -
140 - 280 0,07 - 0,10
275 - 450 0,04 - 0,12
25 - 40 0,05 - 0,08
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_06 Recommended Cutting Conditions
133
Cutting Tool Systems
®
7220 VM 08_L
Half Side Disc Cutters
Dimensions mm Spares
No. of EDP
Part Number D
L H
d
1
d
2
teeth
EDP
Cartridge
EDP EDP
025506 7220VM08-125R1012L 125 7,9 55
40 62
10 016755 72VML1012
015063 F3008T 013214
T9
7220 VM 08_L Assembled Disc Cartridge
7220 VM 08_L Technical Advice
Milling Cutter Order Example:
7220VM08-160R1012L
Milling Insert Order Example:
MPFW0803PPTL SFZ
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness
Disc Cutter Cartridge
134
Cutting Tool Systems
®
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016755 72VML1012
015256 72.693T 015273 T20TB
7220 VM 08_L Cartridge Spares
Inserts
for 7220 VM 08_L
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPEX 08_ -701
MPFW 08_
MPHT 08_ -42
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017641 MPEX 08 03PPEL-701 PFZ
7,94 7,94
3,18 Facet
0,02 024928 MPEX 08 03PPFL-701
GH1 7,94
7,94 3,18
Facet 0,02
017490 MPEX 08 03PPFL-701 SFZ 7,94
7,94 3,18
Facet 0,02
017658 MPFW 08 03PPTL GH1
7,94 7,94
3,18 Facet
0,1 017656 MPFW 08 03PPTL
SF30 7,94
7,94 3,18
Facet 0,1
017659 MPFW 08 03PPTL SFZ
7,94 7,94
3,18 Facet
0,1 017657 MPFW 08 03PPTL
X44 7,94
7,94 3,18
Facet 0,1
017296 MPHT 08 03PPTL-42 MP91M 7,94
7,94 3,18
Facet 0,1
023249 MPHT 08 03PPTL-42 PFZ 7,94
7,94 3,18
Facet 0,1
027907 MPHT 08 03PPTL-42 SP6564
7,94 7,94
3,18 Facet
0,1 015138 MPHT 08 03PPTL-42
X500 7,94
7,94 3,18
Facet 0,1
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,10 - 0,14
70 - 110 0,10 - 0,12
120 - 140 0,10 - 0,12
55 - 70 0,12 - 0,20
140 - 280 0,10 - 0,12
275 - 450 0,04 - 0,12
25 - 40 0,05 - 0,10
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_08 Recommended Cutting Conditions
135
Cutting Tool Systems
®
7220 VM 04_N
Full Side Disc Cutters
7220 VM 04_N Assembled Disc Cartridge
Dimensions mm Spares
Assembled
L No. of
EDP Part Number D
min-max.
H d
1
d
2
Inserts
EDP Cartridge
EDP EDP
016700 7220VM 04 -063R0607N 63
6-7 40 22 35 4R+4L
016759 72VMR0607 015059
F2004T 018487 T6
016751 72VML0607 016701 7220VM 04 -063R0708N
63 7-8 40 22
35 4R+4L 016760 72VMR0708
015059 F2004T 018487
T6 016752 72VML0708
016702 7220VM 04 -080R0607N 80
6-7 45 27 45 5R+5L
016759 72VMR0607 015059
F2004T 018487 T6
016751 72VML0607 016703 7220VM 04 -080R0708N
80 7-8 45 27
45 5R+5L 016760 72VMR0708
015059 F2004T 018487
T6 016752 72VML0708
7220 VM 04_N Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016759 72VMR0607
015259 72.698T 013214 T9
016751 72VML0607 015259 72.698T 013214
T9 016760 72VMR0708
015259 72.698T 013214 T9
016752 72VML0708 015259 72.698T 013214
T9
7220 VM 04_N Technical Advice
Milling Cutter Order Example:
7220VM04-063R0607N
Milling Insert Order Example:
MPFW0402PPTL SFZ MPFW0402PPTR SFZ
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness
Disc Cutter Cartridge
136
Cutting Tool Systems
®
d
2
d
1
H
D L
Inserts
for 7220 VM 04_N
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
MPFW 04_
MPHW 04_
d
l r
86°
s
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
024148 MPFW 04 02PPTR GH1
4,76 4,76
2,38 Facet
0,07 025799 MPFW 04 02PPTL GH1
4,76 4,76
2,38 Facet
0,07 015158 MPFW 04 02PPTR
SFZ 4,76
4,76 2,38
Facet 0,07
015157 MPFW 04 02PPTL SFZ 4,76
4,76 2,38
Facet 0,07
027902 MPFW 04 02PPTR SP6564
4,76 4,76
2,38 Facet
0,07 027903 MPFW 04 02PPTL
SP6564 4,76
4,76 2,38
Facet 0,07
017427 MPFW 04 02PPTR X44
4,76 4,76
2,38 Facet
0,07 017426 MPFW 04 02PPTL
X44 4,76
4,76 2,38
Facet 0,07
017666 MPHW 04 02PPTR X500
4,76 4,76
2,38 Facet
0,07 017667 MPHW 04 02PPTL
X500 4,76
4,76 2,38
Facet 0,07
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,07 - 0,10
70 - 110 0,07 - 0,08
120 - 140 0,07 - 0,10
- -
140 - 280 0,07 - 0,08
- -
25 - 40 0,08 - 0,10
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_04 Recommended Cutting Conditions
137
Cutting Tool Systems
®
7220 VM 06_N
Full Side Disc Cutters
7220 VM 06_N Assembled Disc Cartridge
Dimensions mm Spares
Assembled
L No. of
EDP Part Number D
min-max.
H d
1
d
2
Inserts
EDP Cartridge
EDP EDP
016704 7220VM 06 -100R0809N 100
8-9 50 32 48 6R+6L
016761 72VMR0809 015060
F2505T 018488 T7
016753 72VML0809 016705 7220VM 06 -100R0910N
100 9-10 50 32 48 6R+6L
016762 72VMR0910 015060
F2505T 018488 T7
016754 72VML0910 016706 7220VM 06 -125R0910N
125 9-10 55 40 62 7R+7L
016762 72VMR0910 015060
F2505T 018488 T7
016754 72VML0910
7220 VM 06_N Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016761 72VMR0809
015258 72.697T 015240 T15
016753 72VML0809 015258 72.697T 015240
T15 016762 72VMR0910
015258 72.697T 015240 T15
016754 72VML0910 015258 72.697T 015240
T15
7220 VM 06_N Technical Advice
Milling Cutter Order Example:
7220VM06-100R0809N
Milling Insert Order Example:
MPHW0602PPTR MP91M MPHW0602PPTL MP91M
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness
Disc Cutter Cartridge
138
Cutting Tool Systems
®
d
2
d
1
H
D L
Inserts
for 7220 VM 06_N
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
d
l r
86°
s
MPEX 06_ -701
MPFW 06_
MPHW 06_
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
024927 MPEX 06 02PPFR-701 GH1
6,35 6,35
2,38 Facet
0,02 024926 MPEX 06 02PPFL-701
GH1 6,35
6,35 2,38
Facet 0,02
017638 MPEX 06 02PPFR-701 SFZ
6,35 6,35
2,38 Facet
0,02 017639 MPEX 06 02PPFL-701
SFZ 6,35
6,35 2,38
Facet 0,02
017649 MPFW 06 02PPTR GH1
6,35 6,35
2,38 Facet
0,07 017652 MPFW 06 02PPTL
GH1 6,35
6,35 2,38
Facet 0,07
014400 MPFW 06 02PPTR SFZ
6,35 6,35
2,38 Facet
0,07 015159 MPFW 06 02PPTL
SFZ 6,35
6,35 2,38
Facet 0,07
027904 MPFW 06 02PPTR SP6564
6,35 6,35
2,38 Facet
0,07 027905 MPFW 06 02PPTL
SP6564 6,35
6,35 2,38
Facet 0,07
017301 MPHW 06 02PPTR MP91M
6,35 6,35
2,38 Facet
0,07 017300 MPHW 06 02PPTL
MP91M 6,35
6,35 2,38
Facet 0,07
017669 MPHW 06 02PPTL X500
6,35 6,35
2,38 Facet
0,07 017668 MPHW 06 02PPTR
X500 6,35
6,35 2,38
Facet 0,07
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,07 - 0,12
70 - 110 0,07 - 0,10
120 - 140 0,07 - 0,12
- -
140 - 280 0,07 - 0,10
275 - 450 0,04 - 0,12
25 - 40 0,08 - 0,10
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_06 Recommended Cutting Conditions
139
Cutting Tool Systems
®
7220 VM 08_N
Full Side Disc Cutters
7220 VM 08_N Assembled Disc Cartridge
Dimensions mm Spares
Assembled
L No. of
EDP Part Number D
min-max.
H d
1
d
2
Inserts
EDP Cartridge
EDP EDP
016707 7220VM 08 -125R1012N 125 10-12 55 40
62 5R+5L 016763 72VMR1012
015063 F3008T 013214
T9 016755 72VML1012
7220 VM 08_N Cartridge Spares
Cartridge Fixing Screw
EDP Cartridge Part Number EDP
EDP 016763 72VMR1012
015256 72.693T 015273 T20TB 016755 72VML1012
015256 72.693T 015273 T20TB
7220 VM 08_N Technical Advice
Milling Cutter Order Example:
7220VM08-125R1012N
Milling Insert Order Example:
MPFW08030PPTR SFZ MPFW08030PPTL SFZ
For complete cutting conditions refer to page:
288
IMPORTANT For a given f
z
mmtooth. feed rate, the thickness of the chip h
m
effective feed rate per tooth decreases with the depth of cut a
r.
It is imperative that this parameter be taken into account when selecting the machine feed rate, calculated in accordance with
the formula below:
FORMULA EXAMPLE
a
r
10 h
m
= x f
z
h
m
= x 0,5 = 0,223 x 0,5 = 0,111 mm
D 200
a
r
= Depth of Cut D.O.C. f
z
= Feed per tooth
D = Cutter diameter
h
m
= Effective chip thickness
Disc Cutter Cartridge
140
Cutting Tool Systems
®
d
2
d
1
H
D L
Inserts
for 7220 VM 08_N
N
Material Designations
High Temp. Alloys Hard Materials
Cast Irons Aluminium Alloys
Stainless Steels PH Stainless
Unalloyed Steels Alloyed Steels
Star Guide Key to Recommended Tools
P M
K S
H M
P
d
l r
86°
s
MPEX 08_ -701
MPFW 08_
MPHT 08_ -42
Application Material Dimensions mm
Roughing Semi-Finishing
Finishing
EDP Part Number Grade
d l
s r
h
m
min
017640 MPEX 08 03PPER-701 PFZ
7,94 7,94
3,18 Facet
0,02 017641 MPEX 08 03PPEL-701
PFZ 7,94
7,94 3,18
Facet 0,02
017642 MPEX 08 03PPFR-701 GH1
7,94 7,94
3,18 Facet
0,02 024928 MPEX 08 03PPFL-701
GH1 7,94
7,94 3,18
Facet 0,02
017489 MPEX 08 03PPFR-701 SFZ
7,94 7,94
3,18 Facet
0,02 017490 MPEX 08 03PPFL-701
SFZ 7,94
7,94 3,18
Facet 0,02
017655 MPFW 08 03PPTR GH1
7,94 7,94
3,18 Facet
0,1 017658 MPFW 08 03PPTL
GH1 7,94
7,94 3,18
Facet 0,1
017653 MPFW 08 03PPTR SF30
7,94 7,94
3,18 Facet
0,1 017656 MPFW 08 03PPTL
SF30 7,94
7,94 3,18
Facet 0,1
014401 MPFW 08 03PPTR SFZ
7,94 7,94
3,18 Facet
0,1 017659 MPFW 08 03PPTL
SFZ 7,94
7,94 3,18
Facet 0,1
017654 MPFW 08 03PPTR X44
7,94 7,94
3,18 Facet
0,1 017657 MPFW 08 03PPTL
X44 7,94
7,94 3,18
Facet 0,1
017297 MPHT 08 03PPTR-42 MP91M
7,94 7,94
3,18 Facet
0,1 017296 MPHT 08 03PPTL-42
MP91M 7,94
7,94 3,18
Facet 0,1
023250 MPHT 08 03PPTR-42 PFZ
7,94 7,94
3,18 Facet
0,1 023249 MPHT 08 03PPTL-42
PFZ 7,94
7,94 3,18
Facet 0,1
027906 MPHT 08 03PPTR-42 SP6564
7,94 7,94
3,18 Facet
0,1 027906 MPHT 08 03PPTL-42
SP6564 7,94
7,94 3,18
Facet 0,1
015140 MPHT 08 03PPTR-42 X500
7,94 7,94
3,18 Facet
0,1 015138 MPHT 08 03PPTL-42
X500 7,94
7,94 3,18
Facet 0,1
hm = average chip thickness Speed
Feed
Material
Vc
mmin
hm
mm
180 - 220 0,10 - 0,14
70 - 110 0,10 - 0,12
120 - 140 0,10 - 0,12
55 - 70 0,12 - 0,20
140 - 280 0,10 - 0,12
275 - 450 0,04 - 0,12
25 - 40 0,05 - 0,10
- -
Unalloyed Steels Alloyed Steels
Stainless Steels PH Stainless
Cast Irons Aluminium Alloys
High Temp. Alloys Hard Steels 52-56 HRC
MP_08 Recommended Cutting Conditions
141
Cutting Tool Systems
®
Mounting Adjustments
Mounting Adjusting Cartridges
142
A ADJUSTING 7200 VM 11 7200 VA 16 CUTTERS FITTED WITH ADJUSTING SCREW
1. Measure the exact thickness of the hub.