Perencanaan Produk Fakultas Program Stud

MODUL PERKULIAHAN

Perencanaa
n Produk
Kajian Paten

Fakultas

Program Studi

Teknik

Teknik Mesin

Tatap Muka

04

Kode MK

Disusun Oleh


13039

Darwin Sebayang
Mohd. Fahrul bin Hasan

Abstract

Kompetensi

Modul ini berisi contah kajian paten
berkaitan dengan produk

Sesudah mengikuti modul ini
diharapkan mampu menerapkan modul
ini pada projek

Kajian Paten
1. Pendahuluan
2. Review of Available Patented Apparatus in the Market


The several of manufacturing methods and apparatus on the previous patents are reviewed
and summarized in the following section. The revision are consists of method used,
background of the invention and manufacturing processes.

2.1 Apparatus for Producing a Honeycomb Body (Park, Moon & Kim, 2004)

The apparatus of this invention is producing a honeycomb body, which can produce precise
dimensions to insert into a metal outer shell accurately. The spiral shaped honeycomb body
is made by folding a flat and corrugated sheet metal into a roll. The invention is to prevent a
separating between the honeycomb body and the metal outer shell if the outer diameter of
the honeycomb body is less than the inner diameter of the metal outer shell. On the other
hand, if the outer diameter of the honeycomb body is larger than the inner diameter of the
metal outer shell, it is impossible to insert without damaging the shape of honeycomb body.
The apparatus includes a roll part for supplying a thin metal flat sheet via several rolls, a part
for measuring the length of the flat sheet metal, a part for supplying a corrugated sheet metal
via several rolls, a winding roll of a honeycomb body which is made by folding the
overlapping flat and corrugated sheet metal into a roll, a part for measuring the rotation
angle of winding roll and a control part which controls the amount of winding in a roll of a
honeycomb body. Figure 2.3 illustrates an apparatus for producing a honeycomb body.


Figure 2.3: Illustration of an apparatus for producing a honeycomb body [Park, Moon
& Kim, 2004].

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2.2 Methods for Manufacturing by Heat Treatment of Metals (Solntsev et al.,
2000)

The invention relates to monolithic metal oxide structures made from metals and
methods for manufacturing the spiral catalyst substrate by heat treatment of metals.

This method was attempt to manufacture because of there is a need for metal oxide
structures which are of high strength, efficiently and inexpensively manufactured in
environment benign processes. There also is a need for metal oxide structures which
are capable of providing refractory characteristics such as are required in demanding
temperature and chemical environment and having a variety of shapes and wall
thicknesses.
The manufacturing process of this method is starting with the disk comprises
a first flat sheet of steel adjacent a second corrugated sheet of steel, forming a
triangular cell (mesh), which are rolled together to form a disk of suitable diameter.
Then, the metal containing spiral structures were heated to a temperature below the
melting point of metal to form a monolithic metal oxide structure having substantially
the same shape. Figure 2.4 shows the drawings of the invention.

(a)

(b)

Figure 2.4: (a) is a side view of an assembly suitable for processing metal structures
according to process of the invention; (b) is a plan view of an exemplary metal
structure shaped [Solntsev et al., 2000].


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2.3 Multi-point Welding Method (Matsuo et al.,1995)

The invention relates to a method of welding multi-points to be welded for a short
time for producing a spiral catalyst substrate. In the catalyst structure, the flat sheet
metal needs to be welded to the corrugated sheet metal for preventing separation of
layers. This method also provide a multi-point welding method wherein multi-points
to be welded are certainly welded for a short time.
An alternately laminating a flat and corrugated sheet metal were formed into

approximately cylindrical base body as a beginning of manufacturing process of this
method. Then, the laminating of a sheet metal is wound in a spiral shape. An
electrode apart is mounted from one end surface of the base body. Finally, the
electric discharges are generated to fuse and join the contact points of the flat sheet
to the corrugated sheet. Figure 2.5 shows the drawings of multi-point welding
method.

(a)

(b)

Figure 2.5: (a) is an explanatory view showing a forming process of flat and
corrugated sheet metal; (b) is an explanatory view showing a welding process by
electric discharges [Matsuo et al.,1995].

2.4 Apparatus for Shaping a Spiral Catalyst Support (Retallick, 1987)

The spiral structure is simple to build, but it has suffered from a major disadvantage
which has limited its use for catalytic converters. The disadvantage is the layers of
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the spiral structure telescope outwardly, due to the pulsating exhaust of the
automobile. Therefore, the apparatus for shaping a spiral catalyst support was
invented to solve this problem, which the invention able to prevents telescoping of
the layers of the spiral catalyst support so that the invention does not require brazing
of the sheet metal.
The catalyst support is made by first winding a flat and corrugated metal strips
to form a spiral shaped structure. Then, the strips are wound together on a mandrel,
which is removed after the winding to leave an axial hole. The structure after being
inserted into a cylindrical tube is flattened at each end and to provide a continuously
tapered catalyst support. Finally, the tapers in the support insure that the layers of

the spiral cannot telescope outwardly in either direction. Figure 2.6 shows the
drawings of the invention.

(a)

(b)

Figure 2.6: (a) is an end view of a metal catalyst support before it has been flattened,
also showing the layers in fragmentary form; (b) is a side view of the apparatus used
in the method of making the catalyst support of the invention [Retallick, 1987].

2.5 Spiral Catalyst Substrate Produced by the Previous Inventions

The manufacturing processes of spiral catalyst substrate on the previous inventions
which had discussed above are compared according to the material and geometries
of the spiral catalyst substrate and are summarized as in Table 2.1.

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Table 2.1: Review of catalyst substrate produced by the previous patented

X = unspecified

2.6 The Advantages and Disadvantages of the Previous Inventions

The patents have advantages and disadvantages of their invention which can be
seen the summarization in Table 2.2. From these summaries, the process can be
easily understood in order to recognize the gap in the literature.

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Table 2.2: Review of patented apparatus and methods of manufacturing a spiral catalyst substrate
Year &
Inventor

The
Invention

Advantage

1. Presented a new apparatus for
producing a catalyst substrate.


2004
Park et al
[36]

Apparatus
for
producing a
honeycomb
body

2. Can produce precise dimensions
for accurately inserting the
substrate into a metal outer shell.
3. Can supplying a several rolls of
flat and corrugated sheet metal.

Disadvantage

1. The process does not
considering the formability of
metal.

2. The invention is not specified
the geometry of spiral catalyst
substrate.

4. Have a control part for measuring

the length of the sheet metal and
rotational angle of winding roll.

2000
Sointsev
et al [35].

1995
Matsuo et
al [34]

Methods for
Manufacturi
ng by Heat
Treatment
of Metals

Multi-point
welding
method

1. Introduced a new method for
metal oxide structures for
manufacturing the structures.

1. The manufacturing process
does not include a simulation
phase.

2. Provide a metal which are
capable to operate in demanding
temperature and chemical
environments.

2. The method does not show the
invention functionality.

1. The invention provides a new
technique, multi-point welding
method.

1. The manufacturing process
does not include a simulation
phase.

2. Capable to weld a flat sheet with
a corrugated sheet for a short
time.

2. The process does not
considering the formability of
metal.

1. Capable to prevent telescoping of
the layers of a spiral catalyst
substrate.

1. The manufacturing process
does not include a simulation
phase.

2. Does not require brazing of the
metal. Any types of metal
materials.

2. The process does not
considering the formability of
metal.

1987
Retallick
[33].

Apparatus
for Shaping
a Spiral
Catalyst
Support

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3. The process is complicated to
understand.

3. Have a method of making a metal
3. The invention is not specified
catalyst
substrate.
the geometry of spiral catalyst
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substrate.

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vol. 55, 2000, pp. 179-187.
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[20] H. Bode, "Lifetime predictions of uncoated metal-supported catalysts via Modelling and
simulation, based on reliable material data," in Material Aspects in Automotive Catalytic
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on mass transfer and pressure loss," SAE Internationals, 2003-01-0815, 2003.
[22] M. Chen, J. Aleixo, S. Williams, and T. Leprince, "CFD modelling of 3-way catalytic converter with
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[23] S.H. Aminordin, "Computational fluid dynamics (CFD) analysis for a catalytic converter design,"
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NOMENCLATURE

BATAN Badan Tenaga Nuklir Indonesia
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CFD

Computational Fluid Dynamics

CO

carbon monoxide

CO2

carbon dioxide

FeCrAl ferum chromium aluminium
HC

hydrocarbon

NOx

nitrogen oxide

O2

oxygen

OSC

oxygen storage capacity

Pd

paladium

Pt

platinum

Rh

rhodium

rpm

revolution per minute

SiC

silicon carbide

TWC

3-way catalyst

UTHM

Universiti Tun Hussein Onn Malaysia

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