CHECK LIST PROJECT

BUSINESS PROCESS OF CHARCOAL MACHINE FABRICATION

FEED ( Front End Engineering Design ) - STAGE

CHECK LIST
OF
BUSINESS PROCESS FOR DESIGN, ENGINEERING, PROTOTYPING & PRODUCTION

N
O
1.

DESCRIPTION
PROJECT MANAGEMENT

a
b
c

2.

3.

Cost
Permit & project administrations
Schedule planning and controls


Project planning and scheduling



Project quality plan, inspection and test plan



Safety, health & environment



Project management



Construction planning



Local and global procurement capability

 Statutory submission and approval
d
Temporary Facilities
e
Mobilization
f
Progress reporting
g
Subcontractor management
h
Document management and controls

FRONT END ENGINEERING AND DESIGN (FEED)
Basic design
Level 2 – and 3 detail drawing design
Bill of Quantity & cost estimating
Facility layouts
Process design layouts
Operations and control philosophy
Project execution plans
DETAILED DESIGN
a
Process Design Engineering

b



Environmental Impact Data



Hazard & Operability Studies



P & I Diagrams ( Piping & Installation )



Process Design Calculations



Process Design Specifications



Process Flow Diagrams



Technical Feasibility Studies



Utilities Specifications



Waste Water Treatment Systems



etc

Mechanical ( Charcoal Machine & support/utilities
equipment )


Boilers, Incinerators and Flare Systems



Cranes, Hoists and Conveyor Systems



Compressors and Air Receivers/Dryers/Filters



Drum Filling Equipment



Equipment Specifications and Requisitions

PIC

c



Fire Fighting Equipment and Systems



Heat Exchangers and Columns



HVAC Systems



Marine and Truck Loading Equipment



Pumps



Sizing and Selection of Static and Rotating Equipment



etc

Piping


Equipment Layouts and Plot Plans



Pipe Spool Sheets for Shop-Fabrication



Pipe Support Design



Piping Classification and Material specification



Piping Isometric Drawings
Piping System Layouts - Products, Utilities and FireFighting
Product, Utility and Fire-Fighting Piping Design/Stress
Analysis




d

Electrical – Instrumentation, Automation and
controls


Analyzers



Building Electrical Services



Cathodic Protection Systems



Communication Systems



Control Room / Remote Instrument Enclosure Design



Earthing and Lightning protection Systems



Emergency Shutdown and Safeguarding Systems



Electrical Equipment and Material Specifications



Electrical Hazardous Area Classification
Electrical Protection Device and System Protection
Coordination
Electrical Substation and Switchroom Design





Electricity Supply Distribution and Utilization Systems



Electrical System and Equipment Layouts
Electrical
System
Design
and
Computer
Analysis/Calculation
Fire and Gas Detection & Protection Systems





Leak Detection



Lighting Systems



Metering Skids
Process and TUV certified Programmable Logic
Controllers
Security Systems (closed circuit cameras and intrusion
detectors)
Sizing and Selection of Electrical Equipment and
Material
Sizing and Selection of Instrumentation Equipment






Specification and requisition of Instrumentation
Equipment
Tank Instruments and Gauging Systems




Truck and Railcar (Un)loading Systems



Uninterruptible Power Supply and Emergency Standby
Supply Systems



e
f

Architectural
Civil & Structural Engineering ( Building )


Building Works

4.

7.

8.

9.

10
.

Design Calculations and Analysis



Design Specifications



Drainage Systems for Oily and Product Waste Water



Infrastructures



Reinforced Concrete Structures



Steel Detailing



Steel Structures for all purpose



Wide range foundations



etc

Request for Quotation & Tendering
Purchasing Orders
Expediting
Shipping, logistics, and warehousing

FABRICATION AND CONSTRUCTION SUPPORT

a
b
c
6.

Construction Specifications



PROCUREMENT

a
b
c
d
5.



Constructability reviews
Field engineering and audits
Subcontractor supervision

OPERATIONS SUPPORT

a
Operational Manual Document
b
Maintenance manual Document
c
Training operation & Maintenance
d
Testing, Commissioning & start-up
c
Start up assistance
d
Troubleshooting
AS BUILT DRAWING
a
Process Design Engineering
b
Mechanical ( Charcoal Machine & support/utilities
equipment )
c
Piping
d
Electrical – Instrumentation, Automation and
controls
e
Architectural
F
Civil & Structural Engineering ( Building )
1st PROJECT HAND OVER
a
Trial Run & Commissioning
b
Project Quality Assurance & Audit
c
Record of Project capabilities
d
Troubleshooting
INITIAL MASS PRODUCTON & ASSISTANCE
a
Trial Run & commissioning
b
Machine Quality Assurance & Audit
c
Record of Machine eficiency & performance
d
Troubleshooting
FINAL PROJECT HAND OVER