Daftar Isi Buku Ajar Kontrol Proses Manu
DAFTAR ISI
PRESSURE SENSOR AND DETECTOR DALAM DUNIA
INDUSTRI
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
BAB I
1.1 Pendahuluan .................................................................................... 1
1.2 Latar Belakang ................................................................................ 1
1.3 Tujuan ............................................................................................. 2
1.4 Pembahasan ..................................................................................... 2
1.5 Penutup.......................................................................................... 54
BAB II
LEVEL SENSOR AND DETECTOR DALAM DUNIA INDUSTRI
2.1 Pendahuluan .................................................................................. 64
2.2 Latar Belakang .............................................................................. 64
2.3 Tujuan ........................................................................................... 65
2.4 Pembahasan ................................................................................... 65
2.5 Penutup.......................................................................................... 98
BAB III FLOW SENSOR AND DETECTOR DALAM DUNIA INDUSTRI
3.1 Pendahuluan ................................................................................ 107
3.2 Latar Belakang............................................................................. 107
3.3 Tujuan .......................................................................................... 108
3.4 Pembahasan ................................................................................. 108
3.5 Penutup ........................................................................................ 151
BAB IV TEMPERATURE SENSOR AND DETECTOR DALAM DUNIA
INDUSTRI
4.1 Pendahuluan ................................................................................ 158
4.2 Latar Belakang............................................................................. 158
4.3 Tujuan .......................................................................................... 159
4.4 Pembahasan ................................................................................. 160
4.5 Penutup ........................................................................................ 214
BAB V
ELECTRIC ACTUATOR DALAM DUNIA INDUSTRI
5.1 Pendahuluan ................................................................................ 223
vi
5.2 Latar Belakang............................................................................. 223
5.3 Tujuan .......................................................................................... 224
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
5.4 Pembahasan ................................................................................. 224
5.5 Kesimpulan .................................................................................. 263
BAB VI PNEUMATICACTUATOR DALAM DUNIA INDUSTRI
6.1Pendahuluan ................................................................................ 279
6.2 Latar Belakang .......................................................................... 279
6.3 Tujuan ........................................................................................ 280
6.4 Pembahasan ................................................................................ 280
6.5 Penutup....................................................................................... 314
BAB VII HYDRAULIC ACTUATOR DALAM DUNIA INDUSTRI
7.1Pendahuluan ................................................................................ 320
7.2 Latar Belakang ........................................................................... 320
7.3Tujuan ......................................................................................... 321
7.4Pembahasan ................................................................................. 322
7.5 Penutup ....................................................................................... 366
BAB VIII CONTROL VALVE: SIZING AND SELECTION DALAM
DUNIA INDUSTRI
8.1 Pendahuluan ............................................................................... 374
8.2 Latar Belakang ........................................................................... 374
8.3 Tujuan ........................................................................................ 375
8.4 Pembahasan ................................................................................ 375
8.5 Penutup ....................................................................................... 401
BAB
IX
OTOMATISASI
DALAM
DUNIA
INDUSTRI
DAN
PROGRAMABLE LOGIC CONTROLLER
9.1 Pendahuluan ............................................................................... 409
9.2 Latar Belakang ........................................................................... 409
9.3 Tujuan ........................................................................................ 411
9.4 Batasan Masalah......................................................................... 412
9.5 Pembahasan ................................................................................ 412
9.6 Penutup ....................................................................................... 474
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DAFTAR GAMBAR
Pembagian Tekanan ........................................................................ 3
Gambar 1.2
Bagian-bagian Bourdon Tube ......................................................... 4
Gambar 1.3
Rangkaian Pirani Gauge.................................................................. 5
Gambar 1.4
Perlindungan Thermal pada Pressure indicator ............................. 7
Gambar 1.5
Pressure Gauge ............................................................................... 8
Gambar 1.6
Pressure Indicator MGS41 ............................................................. 9
Gambar 1.7
Pressure Indicator type 232.54 ..................................................... 10
Gambar 1.8
Pressure indicator 1009 4.5/6 Inch............................................... 11
Gambar 1.9
Pressure indicating Transmitter MT 18 DN100........................... 14
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 1.1
Gambar 1.10 Cara kalibrasi MT18 DN100......................................................... 16
Gambar 1.11 Koneksi MT18 DN100.................................................................. 17
Gambar 1.12 Pressure Indicating Transmitter GC52 Rangeable....................... 18
Gambar 1.13 Tampilan display hasil kalibrasi ................................................... 19
Gambar 1.14 Pressure Transmitter A-10 ........................................................... 20
Gambar 1.15 Bagian dalam Pressure Transmitter A-10 ..................................... 21
Gambar 1.16 Pressure TransmitterType UT-10 ................................................. 22
Gambar 1.17 Cara kalibrasi dengan pressure (zero point calibration) ............... 23
Gambar 1.18 Cara kalibrasi dengan pressure (span calibration)........................ 23
Gambar 1.19 Cara kalibrasi tanpa pressure (zero point calibration) .................. 24
Gambar 1.20 Cara kalibrasi tanpa pressure (span calibration) .......................... 25
Gambar 1.21 Cara instalasi Pressure Transmitter UT-10 .................................. 26
Gambar 1.22 Cara instalasi Pressure Transmitter UT-10 .................................. 26
Gambar 1.23 Cara instalasi Pressure Transmitter UT-10 .................................. 26
Gambar 1.24 Cara instalasi Pressure Transmitter UT-10 .................................. 27
Gambar 1.25 Cara instalasi Pressure Transmitter UT-10 .................................. 27
Gambar 1.26 Cara instalasi Pressure Transmitter UT-10 .................................. 27
Gambar 1.27 Pressure Transmitter IS20 ............................................................. 28
Gambar 1.28 Karakteristik dan Aplikasi Pressure Transmitter IS20 ................. 28
Gambar 1.29 Bagian dalam Pressure Transmitter IS-20.................................... 29
Gambar 1.30 Pressure Transmitter LH-10 ......................................................... 30
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Gambar 1.31 Karakteristik dan Aplikasi Pressure Transmitter LH-10 .............. 30
Gambar 1.32 Bagian dalam Pressure Transmitter LH-10 ................................... 30
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 1.33 Pressure Controller....................................................................... 32
Gambar 1.34 Simbol Pressure Controller .......................................................... 32
Gambar 1.35 Prinsip Kerja Pressure Controller ................................................ 32
Gambar 1.36 Contoh Aplikasi Pressure Controller ........................................... 33
Gambar 1.37 Honeywell L404F ......................................................................... 34
Gambar 1.38 (a)Instalasi Honeywell L404F Steam Trap Mounting .................. 35
(b) Instalasi Honeywell L404F Direct Pipe Mounting ................. 35
Gambar 1.39 Pressure Controller Gadiya Electronic......................................... 37
Gambar 1.40 Panel pada CPC8000 ..................................................................... 38
Gambar 1.41 Pressure ControllerShreetech Instrumentation ............................ 40
Gambar 1.42 (a) Panel CPC6000 low/mid range pneumatic module.................. 41
(b) Panel CPC6000 high range pneumatic module ....................... 41
Gambar 1.43 Pressure Indicating Controller 4195K ......................................... 42
Gambar 1.44 Pemasangan pada Aktuator ........................................................... 45
Gambar 1.45 Pemasangan pada Pipestand ......................................................... 45
Gambar 1.46 Pemasangan pada Panel ................................................................ 46
Gambar 1.47 Pemasangan pada Dinding ............................................................ 46
Gambar 1.48 4195K Callibration Adjustment .................................................... 47
Gambar 1.49 Pressure Indicating Controller KFP ............................................. 48
Gambar 1.50 Pneumatik Indicating Controller Model MC43............................ 51
Gambar 2.1
Bagian-bagian Level Switch .......................................................... 66
Gambar 2.2
Level switch mekanik .................................................................... 67
Gambar 2.3
Levelswitch elektrik....................................................................... 67
Gambar 2.4
Levelswitch tipe MS8D-0202-1 .................................................... 67
Gambar 2.5
Levelswitch tipe LU77/78 ............................................................. 68
Gambar 2.6
Levelswitch tipe MS50 Buoyancy ................................................. 69
Gambar 2.7
Levelswitch tipe Fisher 2100 Pneumaticand 2100E Electric........ 70
Gambar 2.8
Class, Div dan Groups .................................................................. 72
Gambar 2.9
CapacitiveLevelSensor by IMFT .................................................. 73
Gambar 2.10 Floatleveltransmitter ..................................................................... 74
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Gambar 2.11 Float level transmitter tipe CLT ................................................... 75
Gambar 2.12 Float level transmitter tipe ULT ................................................... 76
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 2.13 Float level transmitter tipe ULTM ............................................... 77
Gambar 2.14 Level Transmitter tipe Radar......................................................... 78
Gambar 2.15 Level transmitter tipe EM540 Radar ............................................. 79
Gambar 2.16 Level Transmitter tipe Electro-pneumatic .................................... 80
Gambar 2.17 Level transmitter tipe LM80 Laser ............................................... 80
Gambar 2.18 Cara kerja Hydrostatic Level Sensor ............................................. 82
Gambar 2.19 Hydrostatic Level Sensor Signet 2250 .......................................... 82
Gambar 2.20 Instalasi Signet 2250 ..................................................................... 84
Gambar 2.21 Level transmiter tipe Differential Pressure................................... 85
Gambar 2.22 Level transmitter tipe Differential Pressure open tank ................. 85
Gambar 2.23 Level Transmitter tipe Differential Pressure dry leg .................... 87
Gambar 2.24 Level Transmitter tipe Differential Pressure wet leg .................... 88
Gambar 2.25 Level Transmitter tipe Differential Pressure wet leg zero elevation
direct mount .................................................................................. 88
Gambar 2.26 Level Transmitter tipe Differential Pressure wet leg zero elevation
remote mount................................................................................. 88
Gambar 2.27 Level Transmitter tipe 30512 Electronic Remote Sensor.............. 89
Gambar 2.28 (a) Magnetic Level Indicator Sistem Kerja ................................... 91
(b) Magnetic Level Indicator Jenis Indikator Visual .................... 91
Gambar 2.29 Magnetic Level Indicator dari Vendor Orion................................ 92
Gambar 2.30 Magnetic Level Indicator dari Vendor Emerson ........................... 93
Gambar 2.31 Struktur Sistem RLI ...................................................................... 94
Gambar 2.32 Contoh Instalasi RLI dari Vendor Binmaster................................ 94
Gambar 2.33 Contoh Fitur dan Spesifikasi RLI dari Vendor Binmaster ............ 94
Gambar 2.34 Sistem Level Controller ................................................................ 95
Gambar 2.35 Metode LC (Adjusting Feed Flow Rate) ....................................... 96
Gambar 2.36 Metode LC (Cascade Control) ..................................................... 97
Gambar 3.1
Spesifikasi PD Flowmeter ........................................................... 109
Gambar 3.2
Contoh PD Flowmeter (Nutating disk) ....................................... 110
Gambar 3.3
Vendor rotary Flowmeter ............................................................ 110
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Spesifikasi Differential Pressure Flowmeter .............................. 111
Gambar 3.5
Jenis Differential Pressure Flowmeter........................................ 112
Gambar 3.6
Spesifikasi Siemens Sitrans Flowmeter ...................................... 112
Gambar 3.7
Spesifikasi Rosemount 3051SFA (Anubar Tube) ....................... 112
Gambar 3.8
Prinsip Kerja Orifice Plate .......................................................... 113
Gambar 3.9
Concentric Orifice ....................................................................... 114
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 3.4
Gambar 3.10 Spesikasi Umum Concentric Orifice........................................... 114
Gambar 3.11 Eccentric Orifice ......................................................................... 115
Gambar 3.12 Vendor Eccentric Orifice ............................................................ 116
Gambar 3.13 Prinsip Kerja Variable Area Flowmeter...................................... 117
Gambar 3.14 Spesifikasi Variable Area Flowmeter ......................................... 117
Gambar 3.15 Jenis Variable Area Flowmeter................................................... 118
Gambar 3.16 Spesifikasi Siemens Variable Area Flowmeter........................... 119
Gambar 3.17 Turbine Flowmeter ...................................................................... 119
Gambar 3.18 Spesifikasi Turbine Flowmeter ................................................... 120
Gambar 3.19 Spesifikasi Daniel series 1200 Liquid Turbine Flowmeter ......... 121
Gambar 3.20 Brooks model 1198MT Flow Indicator....................................... 121
Gambar 3.21 Konstruksi Rotameter ................................................................. 122
Gambar 3.22 Yokogawa Rotameter .................................................................. 124
Gambar 3.23 Proses kerja Vortex Flowmeter ................................................... 125
Gambar 3.24 Spesifikasi Vortex Flowmeter ..................................................... 125
Gambar 3.25 Spesifikasi Vortex Flowmeter Sitrans FX 300 ........................... 125
Gambar 3.26 Prinsip Kerja Ultrasonik Flowmeter ........................................... 126
Gambar 3.27 Ultrasonik Flowmeter ................................................................. 127
Gambar 3.28 Spesifikasi Daniel series 1200 Liquid Turbine Flowmeter ......... 127
Gambar 3.29 Spesifikasi Daniel series 1200 Liquid Turbine Flowmeter ......... 128
Gambar 3.30 Spesifikasi Siemens Sitrans F US SONO 3300 .......................... 129
Gambar 3.31 Spesifikasi Khrohne Altosonic V Flow Indicator ....................... 130
Gambar 3.32 Prinsip Kerja Turbine Flowmeter ............................................... 131
Gambar 3.33 Spesifikasi Turbine Flowmeter ................................................... 131
Gambar 3.34 Spesifikasi YokogawaADMAG AXR Two-Wire Magnetic Flow
Meter ........................................................................................... 132
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Gambar 3.35 Spesifikasi Emerson Process model Rosemount 8700 ............... 133
Gambar 3.36 Spesifikasi Rosemount 8732E Fieldbus Transmitter .................. 137
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 3.37 Spesifikasi SMW 300 Smart Flow Transmitter .......................... 137
Gambar 3.38 Spesifikasi ABB Watermaster Electromagnetic Flow Transmitter
..................................................................................................... 138
Gambar 3.39 GE Rheonik RHE 11 ................................................................... 138
Gambar 3.40 EJA115E Flow Transmitter......................................................... 139
Gambar 3.41 Skema Loop Kontrol dalam Industri ........................................... 139
Gambar 3.42 Contoh proses kontrol dalam Burning System ............................ 140
Gambar 3.43 Diagram Blok Pengendali Proporsional ...................................... 141
Gambar 3.44 Perbandingan PB dan Kc ............................................................ 142
Gambar 3.45 Spesifikasi Yokogawa Digital YEWLO ..................................... 145
Gambar 3.46 Spesifikasi Digital YEWLO Reduced Bore ................................ 146
Gambar 3.47 Spesifikasi Foxboro 743CB Controller ....................................... 147
Gambar 3.48 Operating and Storage Condition ................................................ 147
Gambar 3.49 Interface Foxboro 743CB Controller .......................................... 147
Gambar 3.50 SFC5000...................................................................................... 148
Gambar 3.51 Spesifikasi dan Penggunaan SFC5000 ........................................ 148
Gambar 3.52 Kalibrasi SFC5000 ...................................................................... 149
Gambar 3.53 BROOKS Quantim® Series ........................................................ 149
Gambar 3.54 Spesifikasi Alat ........................................................................... 150
Gambar 4.1
Penampang Termokopel.............................................................. 160
Gambar 4.2
Prinsip Kerja Termokopel ........................................................... 161
Gambar 4.3
Langkah Pertama Pemasangan Termokopel ............................... 163
Gambar 4.4
Langkah Kedua Pemasangan Termokopel .................................. 163
Gambar 4.5
Langkah Ketiga Pemasangan Termokopel.................................. 163
Gambar 4.6
Langkah Keempat Pemasangan Termokopel .............................. 164
Gambar 4.7
Langkah Kelima Pemasangan Termokopel ................................ 164
Gambar 4.8
Langkah Keenam Pemasangan Termokopel ............................... 164
Gambar 4.9
Langkah Ketujuh Pemasangan Termokopel ............................... 165
Gambar 4.10 Sensor Termokopel Vendor (Wika) ............................................ 165
Gambar 4.11 Sensor RTD ................................................................................. 166
xii
Gambar 4.12 Rangkaian RTD........................................................................... 166
Gambar 4.13 Instalasi RTD .............................................................................. 168
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 4.14 Rangkaian RTD........................................................................... 168
Gambar 4.15 Sensor RTD Tipe TR10 .............................................................. 169
Gambar 4.16 Simbol dan Komponen Thermistor ............................................. 170
Gambar 4.17 SensorIAT (Intake Air Temperature) .......................................... 171
Gambar 4.18 Thermistor Tipe 1M9MR1I Moisture Resistant Thermistor....... 172
Gambar 4.19 Sensor Bimetal ............................................................................ 174
Gambar 4.20 Wiring Diagram Thermal Overload Relay.................................. 175
Gambar 4.21 Langkah Pertama Instalasi Bimetal............................................. 176
Gambar 4.22 Langkah Kedua Instalasi Bimetal ............................................... 176
Gambar 4.23 Langkah Ketiga Instalasi Bimetal ............................................... 176
Gambar 4.24 Sensor Bimetal tipe EL ............................................................... 177
Gambar 4.25 Sensor Pyrometer ........................................................................ 177
Gambar 4.26 Pyrometer tipe Optical ................................................................ 178
Gambar 4.27 Pyrometer tipe infrared ............................................................... 178
Gambar 4.28 Langkah pertama instalasi pyrometer ......................................... 179
Gambar 4.29 Langkah Kedua instalasi pyrometer ............................................ 179
Gambar 4.30 a) Baut Ganda.............................................................................. 180
b) Langkah Akhir Instalasi Pyrometer ........................................ 180
Gambar 4.31 Exhaust Pyrometer model 10705146 dan 10705147 .................. 181
Gambar 4.32 Temperature Indicators tipe N320 .............................................. 182
Gambar 4.33 Wiring diagram N320 ................................................................. 183
Gambar 4.34 Temeprature Indicator Tipe BA-N1000 ...................................... 183
Gambar 4.35 Diagram koneksi BA-N1000 ...................................................... 184
Gambar 4.36 Temprature Indicator Tipe UDC2300 ......................................... 185
Gambar 4.37 Wiring diagram UDC2300 .......................................................... 185
Gambar 4.38 Temperature transmitter tipe STT173 ......................................... 187
Gambar 4.39 Fitur dan spesifikasi STT173 ...................................................... 188
Gambar 4.40 Rangkaian Kalibrasi Honeywell Tipe STT173 ........................... 188
Gambar 4.41 Wiring diagram STT173 ............................................................. 189
Gambar 4.42 Temperature transmitter tipe SISTRANS TF ............................. 189
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Gambar 4.43 Proses transmisi data SISTRANS TF ......................................... 190
Gambar 4.44 Fitur dan spesifikasi dari SISTRANS TF ................................... 191
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 4.45 Bagian-bagian SISTRANS TF .................................................... 192
Gambar 4.46 Temperature transmitter tipe 3114P ............................................ 193
Gambar 4.47 Fitur dan Spesifikasi 3114P ........................................................ 193
Gambar 4.48 Temperature transmitter tipe TX86............................................. 194
Gambar 4.49 Fitur dan spesifikasi TX86 .......................................................... 195
Gambar 4.50 Instalasi Temperature transmitter tipe TX86 .............................. 196
Gambar 4.51 Temperature transmitter tipe YTA70 .......................................... 197
Gambar 4.52 Fitur dan spesifikasi YTA70 ....................................................... 197
Gambar 4.53 P&ID proses Temperature Indicating Controller ........................ 198
Gambar 4.54 Temperature Indicating Controller tipe UT152 .......................... 199
Gambar 4.55 Pemasangan Temperature Indicating Controller tipe UT152 ..... 200
Gambar 4.56 Temperature Indicating Controller tipe UT150 .......................... 200
Gambar 4.57 Pemasangan UT150 YOKOGAWA ........................................... 201
Gambar 4.58 Tampilan Layar Operasi.............................................................. 201
Gambar 4.59 Tampilan Menu OP.PA ............................................................... 202
Gambar 4.60 Tampilan Parameter PID ............................................................. 202
Gambar 4.61 Tampilan 1Gr .............................................................................. 202
Gambar 4.62 Tampilan Register Setpoint ......................................................... 203
Gambar 4.63 Tampilan Parameter 1.P .............................................................. 203
Gambar 4.64 Tampilan Setpoint ....................................................................... 203
Gambar 4.65 Tampilan Register Setpoint ......................................................... 204
Gambar 4.66 Kembali ke Tampilan Awal ........................................................ 204
Gambar 4.67 Temperature Indicating Controller tipe Fisher 4196................... 205
Gambar 4.68 Rangkaian dalam Fisher 4196 ..................................................... 205
Gambar 4.69 Pengontrolan Penyesuaian Lokasi Fisher 4196A........................ 206
Gambar 4.70 Mengubah Nilai Kontroller Fisher 4196A .................................. 207
Gambar 4.71 Pengontrolan Penyesuaian Lokasi Fisher 4196S ........................ 208
Gambar 4.72 Mengubah Nilai Kontroller Fisher 4196S ................................... 209
Gambar 4.73 Temperature indicating controller tipe CN735 ........................... 210
Gambar 4.74 Fitur dan spesifikasi CN735 ........................................................ 210
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Gambar 4.75 Pemasangan CN735 .................................................................... 211
Gambar 4.76 Temperature indicating controller tipe CN77000 ....................... 212
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 4.77 Fitur dan spesifikasi CN77000 .................................................... 212
Gambar 4.78 Pemasangan CN77000 ................................................................ 213
Gambar 5.1
Solenoid valve ............................................................................. 225
Gambar 5.2
Jenis-Jenis Solenoid Valve.......................................................... 226
Gambar 5.3
Solenoid Valve3/2-Way Single Solenoid Valve With LED ......... 226
Gambar 5.4
Solenoid Valve 5/2-Way Single Solenoid Valve With LED ........ 227
Gambar 5.5
Solenoid Valve 5/2-Way Double Solenoid Valve With LED....... 228
Gambar 5.6
Kontruksi / Bagian-Bagian pada Solenoid Valve ....................... 228
Gambar 5.7
Prinsip Kerja Solenoid Valve ...................................................... 229
Gambar 5.8
Wiring Diagram Solenoid Valve................................................. 230
Gambar 5.9
Produk 2-Way Poppet Valves Spool Type, 2-Way Valve Series
GS02 22....................................................................................... 231
Gambar 5.10 Spesifikasi Produk 2-Way Poppet Valves Spool Type, 2-Way
Valve Series GS02 22 ................................................................. 232
Gambar 5.11 Bentuk dan Simbol pada P&ID untuk Motor Operated Valve
(MOV) ......................................................................................... 232
Gambar 5.12 Open / Close Valves .................................................................... 233
Gambar 5.13 Inching Valves ............................................................................ 233
Gambar 5.14 Precision Flow Valves ................................................................ 234
Gambar 5.15 Bagian-Bagian pada Motor Operated Valve (MOV) .................. 235
Gambar 5.16 Produk Motor Operated ValveVendorHoneywell ...................... 236
Gambar 5.17 Produk Brushless DC-motors dari Allied Motion Technologies
Inc................................................................................................ 238
Gambar 5.18 Spesifikasi Brushless DC-motors dari Allied Motion Technologies
Inc................................................................................................ 238
Gambar 5.19 Konstruksi dan Bagian-Bagian Motor Servo .............................. 239
Gambar 5.20 Prinsip Kerja Motor Servo .......................................................... 240
Gambar 5.21 SpesifikasiMotor Stepper ............................................................ 241
Gambar 5.22 Prinsip Kerja Motor Stepper ....................................................... 242
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Gambar 5.23 NEMA 34 Rotary Stepper Motor Vendor Schneider Electric .... 244
Gambar 5.24 Datasheet NEMA 34 Rotary Stepper Motor Vendor Schneider
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Electric ........................................................................................ 244
Gambar 5.25 Motor Sinkron ............................................................................. 245
Gambar 5.26 Konsep Motor Sinkron ................................................................ 246
Gambar 5.27 Roller Conveyor .......................................................................... 248
Gambar 5.28 Kerangka Badan .......................................................................... 248
Gambar 5.29 Tiang ........................................................................................... 249
Gambar 5.30 Motor Penggerak ......................................................................... 249
Gambar 5.31 Roler ............................................................................................ 249
Gambar 5.32 Komponen Sistem Transmisi ...................................................... 250
Gambar 5.33 Nema Premium Efficiency Model GP-100A .............................. 251
Gambar 5.34 Datasheet Nema Premium Efficiency Model GP-100A ............. 251
Gambar 5.35 Motor Induksi produksi Siemens ................................................ 252
Gambar 5.36 Diagram Blok Rangkaian Pengontrol Kecepatan pada Motor Induksi 253
Gambar 5.37 Rangkaian Inverter Center-tap .................................................... 256
Gambar 5.38 Bentuk Tegangan dan Arus Keluaran (atas), Arus Masukan
(bawah) dari InverterCenter-tap .................................................. 256
Gambar 5.39 Jenis-Jenis Solenoid Valve.......................................................... 257
Gambar 5.40 Bentuk Gelombang Inverter Setengah Jembatan ........................ 257
Gambar 5.41 Inverter Jembatan Penuh ............................................................. 257
Gambar 5.42 Bentuk Tegangan Tiap Lengan Inverter Jembatan Penuh .......... 258
Gambar 5.43 Bentuk Gelombang Inverter Jembatan Penuh ............................. 258
Gambar 5.44 Produk dan DatasheetMotor Induksi dari Siemens AG .............. 260
Gambar 5.45 PLC OMRON CPM2A ............................................................... 260
Gambar 6.1
Aplikasi Pneumatik pada industri ............................................... 285
Gambar 6.2
Aplikasi Pneumatik pada industri farmasi .................................. 286
Gambar 6.3
Aplikasi Pneumatik sebagai alat penutup botol .......................... 286
Gambar 6.4
Klasifikasi elemen sistem pneumatik .......................................... 287
Gambar 6.5
Komponen dasar sistem pneumatik ............................................ 287
Gambar 6.6
Struktur dasar kompresor ............................................................ 288
Gambar 6.7
Kompresor torak.......................................................................... 289
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Gambar 6.8
Kompresor Torak Dua Tingkat dengan Sistem Pendingin Udara290
Gambar 6.9
Kompresor diafragma ................................................................. 291
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 6.10 Kompresor rotari baling – baling luncur ..................................... 291
Gambar 6.11 Kompresor sekrup ....................................................................... 292
Gambar 6.12 Kompresor root blower (sayap kupu – kupu) ............................. 293
Gambar 6.13 Kompresor radial......................................................................... 294
Gambar 6.14 Kompresor aksial ........................................................................ 294
Gambar 6.15 Kompresor torak berpindah (moveable) ..................................... 295
Gambar 6.16 Jenis konduktor ........................................................................... 296
Gambar 6.17 Jenis konektor ............................................................................. 296
Gambar 6.18 Filter Udara ................................................................................. 297
Gambar 6.19 Tangki Udara............................................................................... 297
Gambar 6.20 Pengering udara dengan sistem dessicant air driyer ................... 298
Gambar 6.21 Kompresor torak.......................................................................... 298
Gambar 6.22 Pemisah air .................................................................................. 299
Gambar 6.23 Tabung pelumas .......................................................................... 299
Gambar 6.24 Regulator udara bertekanan ........................................................ 300
Gambar 6.25 Unit pengolahan udara bertekanan .............................................. 300
Gambar 6.26 Singel acting cylinder.................................................................. 301
Gambar 6.27 Double acting cylinder ................................................................ 302
Gambar 6.28 Rotari vane motor........................................................................ 303
Gambar 6.29 Motor piston radial dan motor axial ............................................ 303
Gambar 6.30 Rotary actuator ............................................................................ 304
Gambar 6.31 Brand cylinder ............................................................................. 305
Gambar 6.32 Magnetically - coupled................................................................ 306
Gambar 6.33 Cable cylinder ............................................................................. 307
Gambar 6.34 Pneumatik gripper ....................................................................... 307
Gambar 6.35 Katup satu arah............................................................................ 308
Gambar 6.36 Shuttle valve ................................................................................ 308
Gambar 6.37 Katup dua tekan .......................................................................... 308
Gambar 6.38 Katup pengatur tekanan............................................................... 309
Gambar 6.32 Magnetically - coupled................................................................ 309
xvii
Gambar 6.39 Katup pembatas tekanan ............................................................. 309
Gambar 6.40 Sequence valve ............................................................................ 310
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 6.41 Time delay valve ......................................................................... 310
Gambar 6.42 Shut of valve ............................................................................... 310
Gambar 6.43 Pengendalian gerak otomatis silinder penggerak ganda ............. 313
Gambar 6.44 Kurva gerak pneumatik ............................................................... 313
Gambar 6.45 Pengendalian gerak otomatis silinder pneggerak ganda ............. 313
Gambar 7.1
Rangkaian sistem hidrolik ........................................................... 322
Gambar 7.2
Tangki hidrolik ............................................................................ 326
Gambar 7.3
Pressure gauge............................................................................. 328
Gambar 7.4
Gauge glass ................................................................................. 328
Gambar 7.5
Balance linear actuator ................................................................ 331
Gambar 7.6
Unbalance actuator ...................................................................... 332
Gambar 7.7
Dual tandem actoator .................................................................. 332
Gambar 7.8
XFC series ................................................................................... 333
Gambar 7.9
Roller screw technology.............................................................. 335
Gambar 7.10 Tipe pemasangan XFC series ...................................................... 336
Gambar 7.11 Karakteristik dan peforma ........................................................... 337
Gambar 7.12 AHM series ................................................................................. 338
Gambar 7.13 Tipe pemasangan AHM series .................................................... 338
Gambar 7.14 Konstruksi hidrolik seri AHM .................................................... 349
Gambar 7.15 3L series ...................................................................................... 339
Gambar 7.16 Konstruksi 3L series.................................................................... 339
Gambar 7.17 Piston rod seals dan wiperseal .................................................... 340
Gambar 7.18 Tipe pemasangan 3L series ......................................................... 341
Gambar 7.19 RDH series .................................................................................. 343
Gambar 7.20 Konstruksi RHD series................................................................ 343
Gambar 7.21 Magnetic piston ........................................................................... 343
Gambar 7.22 Tipe pemasangan RDH series ..................................................... 345
Gambar 7.23 HP-30 Hidraulic motor................................................................ 346
Gambar 7.24 Spesifikasi HP-30 Hidraulic motor ............................................. 346
Gambar 7.25 Pemasangan bearlingless moumt ................................................ 347
xviii
Gambar 7.26 Pemasangan motor hydraulic ...................................................... 348
Gambar 7.27 EATON 2-Speed track drive motor ............................................ 349
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 7.28 Data teknis EATON 2-Speed track motor .................................. 349
Gambar 7.29 Dimensi EATON 2-Speed track motor ....................................... 350
Gambar 7.30 Sistem pengereman pada mobil .................................................. 351
Gambar 7.31 Sistem hydrolic pengereman mobil............................................. 352
Gambar 7.32 Sistem rem tenaga terbantu ......................................................... 353
Gambar 7.33 Servo rem mobil .......................................................................... 353
Gambar 7.34 Servo rem mobil .......................................................................... 354
Gambar 7.35 Sistem rem cakram mobl............................................................. 355
Gambar 7.36 Sistem rem tromol ....................................................................... 355
Gambar 7.37 Sistem rem tangan ....................................................................... 356
Gambar 7.38 M150 centrifugal pump ............................................................... 357
Gambar 7.39 Cone cruser ................................................................................. 358
Gambar 7.40 Pompa piston hidrolik ................................................................. 362
Gambar 7.41 Aksial piston pump ..................................................................... 363
Gambar 7.42 Radial piston pump ..................................................................... 364
Gambar 8.1
Komponen gate valve.................................................................. 376
Gambar 8.2
Simbol P&ID gate valve ............................................................. 376
Gambar 8.3
Kontrol valve buka / tutup........................................................... 377
Gambar 8.4
Fitur dan spesifikasi gate valve by KVC .................................... 378
Gambar 8.5
Simbol P&ID piston valve .......................................................... 379
Gambar 8.6
Simbol P&ID plug valve ............................................................. 379
Gambar 8.7
Ball valve .................................................................................... 380
Gambar 8.8
Simbol P&ID ball valve .............................................................. 381
Gambar 8.9
Ball valve tampak dalam ............................................................. 381
Gambar 8.10 Fitur dan spesifikasi ball valve by KVC ..................................... 383
Gambar 8.11 Butterfly valve............................................................................. 383
Gambar 8.12 Simbol P&ID butterfly valve ...................................................... 384
Gambar 8.13 Fitur dan spesifikasi butterfly valve ............................................ 385
Gambar 8.14 Simbol P&ID globe valve ........................................................... 376
xix
Gambar 8.15 Simbol P&ID angel valve ........................................................... 376
Gambar 8.16 Simbol P&ID needle valve ......................................................... 386
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 8.17 Globe valve ................................................................................. 387
Gambar 8.19 Fitur dan spesifikasi BAUMANN 24000.................................... 388
Gambar 8.20 Check valve ................................................................................. 389
Gambar 8.21 Simbol P&ID check valve........................................................... 389
Gambar 8.22 Simbol P&ID globe valve KVC.................................................. 390
Gambar 8.23 Safety valve ................................................................................. 391
Gambar 8.24 Simbol P&ID safety valve .......................................................... 392
Gambar 8.25 Fitur dan spesifikasi safety valve by Farris ................................. 392
Gambar 8.26 Simbol P&ID control valve......................................................... 392
Gambar 8.27 Control valve jenis FO/AC.......................................................... 393
Gambar 8.28 Control valve jenis FO/AC.......................................................... 393
Gambar 8.29 Pemasangan control valve ........................................................... 394
Gambar 8.30 Kurva karakteristik aliran inheren............................................... 395
Gambar 8.31 Control valve tipe GX3-WAY .................................................... 400
Gambar 8.32 Fitur dan spesifikasi safety valve TIPE GX3-WAY ................... 400
Gambar 9.1
Skematik dan konfigurasi DDC .................................................. 418
Gambar 9.2
Skematik komponen sistem DDC ............................................... 418
Gambar 9.3
HVAC ......................................................................................... 424
Gambar 9.4
Diagram skematik siemens:APOGEE system ............................ 425
Gambar 9.5
Diagram skematik honeywell:LCBS........................................... 426
Gambar 9.6
Arsitektur umum DCS ................................................................ 430
Gambar 9.7
Topografi sistem DCS ................................................................. 430
Gambar 9.8
Arsitektur DCS Foxboro I/A series ............................................. 431
Gambar 9.9
Arsitektur DCS PCS 7................................................................. 431
Gambar 9.10 Arsitektur honeywell eksperion PKS .......................................... 432
Gambar 9.11 Arsitektur honeywell TDC3000 .................................................. 432
Gambar 9.12 Arsitektur honeywell TPS ........................................................... 433
Gambar 9.13 Arsitektur yokogawa centum CS3000 ........................................ 433
Gambar 9.14 Arsitektur PLC + HMI SCADA.................................................. 440
Gambar 9.15 Arsitektur SCADA ...................................................................... 441
xx
Gambar 9.16 OMRON CP1E series PLC ......................................................... 442
Gambar 9.17 Bagian – bagian PLC .................................................................. 443
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 9.18 Diagram internal PLC ................................................................. 444
Gambar 9.19 Interface bagian kontaktor input – output PLC ........................... 445
Gambar 9.20 OMRON CP1H compac PLC ..................................................... 447
Gambar 9.21 OMRON CJ2 modular PLC ........................................................ 447
Gambar 9.22 PLC siemens S7-300 ................................................................... 453
Gambar 9.23 Komponen PLC siemens S7-300 ................................................ 454
Gambar 9.24 PLC siemens S7-1200 ................................................................. 457
Gambar 9.25 Bagian – bagian PLC siemens S71200 ....................................... 457
Gambar 9.26 Sheneider twido PLC .................................................................. 459
Gambar 9.27 Compact base twido PLC ............................................................ 459
Gambar 9.28 Modular base controllers ............................................................. 460
Gambar 9.29 PLC 2MLF-AD8A ...................................................................... 462
Gambar 9.30 Sistem dasar PLC OMRON CJ-series......................................... 464
Gambar 9.31 CPU Rack .................................................................................... 464
Gambar 9.32 PLC ABB AC500........................................................................ 467
Gambar 9.33 Bagian – bagian pada modul PLC ABB AC500 ......................... 468
Gambar 9.34 Instruksi counter RSLogix 5000 ................................................. 471
Gambar 9.35 Instruksi program lampu lalulintas ............................................. 474
xxi
DAFTAR TABEL
Range penggunaan Honeywell Pressuretroll L404F ..................... 35
Tabel 1.2
Spesifikasi CPC8000 by WIKA .................................................... 37
Tabel 1.3
Keterangan Port pada Panel CPC8000.......................................... 38
Tabel 1.4
Spesifikasi CPC6000..................................................................... 40
Tabel 1.5
Spesifikasi Fisher 4195K .............................................................. 43
Tabel 1.6
Process Sensor (capsular element) Pressure Ratings................... 44
Tabel 1.7
Process Sensor (bourdon tube) Pressure Ratings......................... 44
Tabel 1.8
Spesifikasi Pressure Indicating Controller KFP .......................... 49
Tabel 2.1
Fitur dan spesifikasi MS8D-0202-1 .............................................. 68
Tabel 2.2
Fitur dan Spesifikasi Mekanik MS50 Buoyancy Level Switch by
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Tabel 1.1
K-Tek (ABB) ................................................................................ 69
Tabel 2.3
Fitur dan Fisher 2100 Pneumaticand 2100E Electric ................... 71
Tabel 2.4
Lokasi dan Area Berbahaya serta Klasifikasi Gas ........................ 72
Tabel 2.5
Fitur dan spesifikasi CLT .............................................................. 75
Tabel 2.6
Fitur dan spesifikasi ULT ............................................................. 76
Tabel 2.7
Fitur dan spesifikasi ULTM .......................................................... 77
Tabel 2.8
DatasheetFitur dan spesifikasi tipe Radar .................................... 78
Tabel 2.9
DatasheetFitur dan spesifikasi tipe EM540 Radar........................ 79
Tabel 2.10
DatasheetFitur dan spesifikasi tipe Electro-pneumatic ................ 80
Tabel 2.11
Fitur dan spesifikasi tipe LM80 Laser .......................................... 81
Tabel 2.12
Spesifikasi Signe
PRESSURE SENSOR AND DETECTOR DALAM DUNIA
INDUSTRI
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
BAB I
1.1 Pendahuluan .................................................................................... 1
1.2 Latar Belakang ................................................................................ 1
1.3 Tujuan ............................................................................................. 2
1.4 Pembahasan ..................................................................................... 2
1.5 Penutup.......................................................................................... 54
BAB II
LEVEL SENSOR AND DETECTOR DALAM DUNIA INDUSTRI
2.1 Pendahuluan .................................................................................. 64
2.2 Latar Belakang .............................................................................. 64
2.3 Tujuan ........................................................................................... 65
2.4 Pembahasan ................................................................................... 65
2.5 Penutup.......................................................................................... 98
BAB III FLOW SENSOR AND DETECTOR DALAM DUNIA INDUSTRI
3.1 Pendahuluan ................................................................................ 107
3.2 Latar Belakang............................................................................. 107
3.3 Tujuan .......................................................................................... 108
3.4 Pembahasan ................................................................................. 108
3.5 Penutup ........................................................................................ 151
BAB IV TEMPERATURE SENSOR AND DETECTOR DALAM DUNIA
INDUSTRI
4.1 Pendahuluan ................................................................................ 158
4.2 Latar Belakang............................................................................. 158
4.3 Tujuan .......................................................................................... 159
4.4 Pembahasan ................................................................................. 160
4.5 Penutup ........................................................................................ 214
BAB V
ELECTRIC ACTUATOR DALAM DUNIA INDUSTRI
5.1 Pendahuluan ................................................................................ 223
vi
5.2 Latar Belakang............................................................................. 223
5.3 Tujuan .......................................................................................... 224
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
5.4 Pembahasan ................................................................................. 224
5.5 Kesimpulan .................................................................................. 263
BAB VI PNEUMATICACTUATOR DALAM DUNIA INDUSTRI
6.1Pendahuluan ................................................................................ 279
6.2 Latar Belakang .......................................................................... 279
6.3 Tujuan ........................................................................................ 280
6.4 Pembahasan ................................................................................ 280
6.5 Penutup....................................................................................... 314
BAB VII HYDRAULIC ACTUATOR DALAM DUNIA INDUSTRI
7.1Pendahuluan ................................................................................ 320
7.2 Latar Belakang ........................................................................... 320
7.3Tujuan ......................................................................................... 321
7.4Pembahasan ................................................................................. 322
7.5 Penutup ....................................................................................... 366
BAB VIII CONTROL VALVE: SIZING AND SELECTION DALAM
DUNIA INDUSTRI
8.1 Pendahuluan ............................................................................... 374
8.2 Latar Belakang ........................................................................... 374
8.3 Tujuan ........................................................................................ 375
8.4 Pembahasan ................................................................................ 375
8.5 Penutup ....................................................................................... 401
BAB
IX
OTOMATISASI
DALAM
DUNIA
INDUSTRI
DAN
PROGRAMABLE LOGIC CONTROLLER
9.1 Pendahuluan ............................................................................... 409
9.2 Latar Belakang ........................................................................... 409
9.3 Tujuan ........................................................................................ 411
9.4 Batasan Masalah......................................................................... 412
9.5 Pembahasan ................................................................................ 412
9.6 Penutup ....................................................................................... 474
vii
DAFTAR GAMBAR
Pembagian Tekanan ........................................................................ 3
Gambar 1.2
Bagian-bagian Bourdon Tube ......................................................... 4
Gambar 1.3
Rangkaian Pirani Gauge.................................................................. 5
Gambar 1.4
Perlindungan Thermal pada Pressure indicator ............................. 7
Gambar 1.5
Pressure Gauge ............................................................................... 8
Gambar 1.6
Pressure Indicator MGS41 ............................................................. 9
Gambar 1.7
Pressure Indicator type 232.54 ..................................................... 10
Gambar 1.8
Pressure indicator 1009 4.5/6 Inch............................................... 11
Gambar 1.9
Pressure indicating Transmitter MT 18 DN100........................... 14
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 1.1
Gambar 1.10 Cara kalibrasi MT18 DN100......................................................... 16
Gambar 1.11 Koneksi MT18 DN100.................................................................. 17
Gambar 1.12 Pressure Indicating Transmitter GC52 Rangeable....................... 18
Gambar 1.13 Tampilan display hasil kalibrasi ................................................... 19
Gambar 1.14 Pressure Transmitter A-10 ........................................................... 20
Gambar 1.15 Bagian dalam Pressure Transmitter A-10 ..................................... 21
Gambar 1.16 Pressure TransmitterType UT-10 ................................................. 22
Gambar 1.17 Cara kalibrasi dengan pressure (zero point calibration) ............... 23
Gambar 1.18 Cara kalibrasi dengan pressure (span calibration)........................ 23
Gambar 1.19 Cara kalibrasi tanpa pressure (zero point calibration) .................. 24
Gambar 1.20 Cara kalibrasi tanpa pressure (span calibration) .......................... 25
Gambar 1.21 Cara instalasi Pressure Transmitter UT-10 .................................. 26
Gambar 1.22 Cara instalasi Pressure Transmitter UT-10 .................................. 26
Gambar 1.23 Cara instalasi Pressure Transmitter UT-10 .................................. 26
Gambar 1.24 Cara instalasi Pressure Transmitter UT-10 .................................. 27
Gambar 1.25 Cara instalasi Pressure Transmitter UT-10 .................................. 27
Gambar 1.26 Cara instalasi Pressure Transmitter UT-10 .................................. 27
Gambar 1.27 Pressure Transmitter IS20 ............................................................. 28
Gambar 1.28 Karakteristik dan Aplikasi Pressure Transmitter IS20 ................. 28
Gambar 1.29 Bagian dalam Pressure Transmitter IS-20.................................... 29
Gambar 1.30 Pressure Transmitter LH-10 ......................................................... 30
viii
Gambar 1.31 Karakteristik dan Aplikasi Pressure Transmitter LH-10 .............. 30
Gambar 1.32 Bagian dalam Pressure Transmitter LH-10 ................................... 30
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 1.33 Pressure Controller....................................................................... 32
Gambar 1.34 Simbol Pressure Controller .......................................................... 32
Gambar 1.35 Prinsip Kerja Pressure Controller ................................................ 32
Gambar 1.36 Contoh Aplikasi Pressure Controller ........................................... 33
Gambar 1.37 Honeywell L404F ......................................................................... 34
Gambar 1.38 (a)Instalasi Honeywell L404F Steam Trap Mounting .................. 35
(b) Instalasi Honeywell L404F Direct Pipe Mounting ................. 35
Gambar 1.39 Pressure Controller Gadiya Electronic......................................... 37
Gambar 1.40 Panel pada CPC8000 ..................................................................... 38
Gambar 1.41 Pressure ControllerShreetech Instrumentation ............................ 40
Gambar 1.42 (a) Panel CPC6000 low/mid range pneumatic module.................. 41
(b) Panel CPC6000 high range pneumatic module ....................... 41
Gambar 1.43 Pressure Indicating Controller 4195K ......................................... 42
Gambar 1.44 Pemasangan pada Aktuator ........................................................... 45
Gambar 1.45 Pemasangan pada Pipestand ......................................................... 45
Gambar 1.46 Pemasangan pada Panel ................................................................ 46
Gambar 1.47 Pemasangan pada Dinding ............................................................ 46
Gambar 1.48 4195K Callibration Adjustment .................................................... 47
Gambar 1.49 Pressure Indicating Controller KFP ............................................. 48
Gambar 1.50 Pneumatik Indicating Controller Model MC43............................ 51
Gambar 2.1
Bagian-bagian Level Switch .......................................................... 66
Gambar 2.2
Level switch mekanik .................................................................... 67
Gambar 2.3
Levelswitch elektrik....................................................................... 67
Gambar 2.4
Levelswitch tipe MS8D-0202-1 .................................................... 67
Gambar 2.5
Levelswitch tipe LU77/78 ............................................................. 68
Gambar 2.6
Levelswitch tipe MS50 Buoyancy ................................................. 69
Gambar 2.7
Levelswitch tipe Fisher 2100 Pneumaticand 2100E Electric........ 70
Gambar 2.8
Class, Div dan Groups .................................................................. 72
Gambar 2.9
CapacitiveLevelSensor by IMFT .................................................. 73
Gambar 2.10 Floatleveltransmitter ..................................................................... 74
ix
Gambar 2.11 Float level transmitter tipe CLT ................................................... 75
Gambar 2.12 Float level transmitter tipe ULT ................................................... 76
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 2.13 Float level transmitter tipe ULTM ............................................... 77
Gambar 2.14 Level Transmitter tipe Radar......................................................... 78
Gambar 2.15 Level transmitter tipe EM540 Radar ............................................. 79
Gambar 2.16 Level Transmitter tipe Electro-pneumatic .................................... 80
Gambar 2.17 Level transmitter tipe LM80 Laser ............................................... 80
Gambar 2.18 Cara kerja Hydrostatic Level Sensor ............................................. 82
Gambar 2.19 Hydrostatic Level Sensor Signet 2250 .......................................... 82
Gambar 2.20 Instalasi Signet 2250 ..................................................................... 84
Gambar 2.21 Level transmiter tipe Differential Pressure................................... 85
Gambar 2.22 Level transmitter tipe Differential Pressure open tank ................. 85
Gambar 2.23 Level Transmitter tipe Differential Pressure dry leg .................... 87
Gambar 2.24 Level Transmitter tipe Differential Pressure wet leg .................... 88
Gambar 2.25 Level Transmitter tipe Differential Pressure wet leg zero elevation
direct mount .................................................................................. 88
Gambar 2.26 Level Transmitter tipe Differential Pressure wet leg zero elevation
remote mount................................................................................. 88
Gambar 2.27 Level Transmitter tipe 30512 Electronic Remote Sensor.............. 89
Gambar 2.28 (a) Magnetic Level Indicator Sistem Kerja ................................... 91
(b) Magnetic Level Indicator Jenis Indikator Visual .................... 91
Gambar 2.29 Magnetic Level Indicator dari Vendor Orion................................ 92
Gambar 2.30 Magnetic Level Indicator dari Vendor Emerson ........................... 93
Gambar 2.31 Struktur Sistem RLI ...................................................................... 94
Gambar 2.32 Contoh Instalasi RLI dari Vendor Binmaster................................ 94
Gambar 2.33 Contoh Fitur dan Spesifikasi RLI dari Vendor Binmaster ............ 94
Gambar 2.34 Sistem Level Controller ................................................................ 95
Gambar 2.35 Metode LC (Adjusting Feed Flow Rate) ....................................... 96
Gambar 2.36 Metode LC (Cascade Control) ..................................................... 97
Gambar 3.1
Spesifikasi PD Flowmeter ........................................................... 109
Gambar 3.2
Contoh PD Flowmeter (Nutating disk) ....................................... 110
Gambar 3.3
Vendor rotary Flowmeter ............................................................ 110
x
Spesifikasi Differential Pressure Flowmeter .............................. 111
Gambar 3.5
Jenis Differential Pressure Flowmeter........................................ 112
Gambar 3.6
Spesifikasi Siemens Sitrans Flowmeter ...................................... 112
Gambar 3.7
Spesifikasi Rosemount 3051SFA (Anubar Tube) ....................... 112
Gambar 3.8
Prinsip Kerja Orifice Plate .......................................................... 113
Gambar 3.9
Concentric Orifice ....................................................................... 114
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 3.4
Gambar 3.10 Spesikasi Umum Concentric Orifice........................................... 114
Gambar 3.11 Eccentric Orifice ......................................................................... 115
Gambar 3.12 Vendor Eccentric Orifice ............................................................ 116
Gambar 3.13 Prinsip Kerja Variable Area Flowmeter...................................... 117
Gambar 3.14 Spesifikasi Variable Area Flowmeter ......................................... 117
Gambar 3.15 Jenis Variable Area Flowmeter................................................... 118
Gambar 3.16 Spesifikasi Siemens Variable Area Flowmeter........................... 119
Gambar 3.17 Turbine Flowmeter ...................................................................... 119
Gambar 3.18 Spesifikasi Turbine Flowmeter ................................................... 120
Gambar 3.19 Spesifikasi Daniel series 1200 Liquid Turbine Flowmeter ......... 121
Gambar 3.20 Brooks model 1198MT Flow Indicator....................................... 121
Gambar 3.21 Konstruksi Rotameter ................................................................. 122
Gambar 3.22 Yokogawa Rotameter .................................................................. 124
Gambar 3.23 Proses kerja Vortex Flowmeter ................................................... 125
Gambar 3.24 Spesifikasi Vortex Flowmeter ..................................................... 125
Gambar 3.25 Spesifikasi Vortex Flowmeter Sitrans FX 300 ........................... 125
Gambar 3.26 Prinsip Kerja Ultrasonik Flowmeter ........................................... 126
Gambar 3.27 Ultrasonik Flowmeter ................................................................. 127
Gambar 3.28 Spesifikasi Daniel series 1200 Liquid Turbine Flowmeter ......... 127
Gambar 3.29 Spesifikasi Daniel series 1200 Liquid Turbine Flowmeter ......... 128
Gambar 3.30 Spesifikasi Siemens Sitrans F US SONO 3300 .......................... 129
Gambar 3.31 Spesifikasi Khrohne Altosonic V Flow Indicator ....................... 130
Gambar 3.32 Prinsip Kerja Turbine Flowmeter ............................................... 131
Gambar 3.33 Spesifikasi Turbine Flowmeter ................................................... 131
Gambar 3.34 Spesifikasi YokogawaADMAG AXR Two-Wire Magnetic Flow
Meter ........................................................................................... 132
xi
Gambar 3.35 Spesifikasi Emerson Process model Rosemount 8700 ............... 133
Gambar 3.36 Spesifikasi Rosemount 8732E Fieldbus Transmitter .................. 137
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 3.37 Spesifikasi SMW 300 Smart Flow Transmitter .......................... 137
Gambar 3.38 Spesifikasi ABB Watermaster Electromagnetic Flow Transmitter
..................................................................................................... 138
Gambar 3.39 GE Rheonik RHE 11 ................................................................... 138
Gambar 3.40 EJA115E Flow Transmitter......................................................... 139
Gambar 3.41 Skema Loop Kontrol dalam Industri ........................................... 139
Gambar 3.42 Contoh proses kontrol dalam Burning System ............................ 140
Gambar 3.43 Diagram Blok Pengendali Proporsional ...................................... 141
Gambar 3.44 Perbandingan PB dan Kc ............................................................ 142
Gambar 3.45 Spesifikasi Yokogawa Digital YEWLO ..................................... 145
Gambar 3.46 Spesifikasi Digital YEWLO Reduced Bore ................................ 146
Gambar 3.47 Spesifikasi Foxboro 743CB Controller ....................................... 147
Gambar 3.48 Operating and Storage Condition ................................................ 147
Gambar 3.49 Interface Foxboro 743CB Controller .......................................... 147
Gambar 3.50 SFC5000...................................................................................... 148
Gambar 3.51 Spesifikasi dan Penggunaan SFC5000 ........................................ 148
Gambar 3.52 Kalibrasi SFC5000 ...................................................................... 149
Gambar 3.53 BROOKS Quantim® Series ........................................................ 149
Gambar 3.54 Spesifikasi Alat ........................................................................... 150
Gambar 4.1
Penampang Termokopel.............................................................. 160
Gambar 4.2
Prinsip Kerja Termokopel ........................................................... 161
Gambar 4.3
Langkah Pertama Pemasangan Termokopel ............................... 163
Gambar 4.4
Langkah Kedua Pemasangan Termokopel .................................. 163
Gambar 4.5
Langkah Ketiga Pemasangan Termokopel.................................. 163
Gambar 4.6
Langkah Keempat Pemasangan Termokopel .............................. 164
Gambar 4.7
Langkah Kelima Pemasangan Termokopel ................................ 164
Gambar 4.8
Langkah Keenam Pemasangan Termokopel ............................... 164
Gambar 4.9
Langkah Ketujuh Pemasangan Termokopel ............................... 165
Gambar 4.10 Sensor Termokopel Vendor (Wika) ............................................ 165
Gambar 4.11 Sensor RTD ................................................................................. 166
xii
Gambar 4.12 Rangkaian RTD........................................................................... 166
Gambar 4.13 Instalasi RTD .............................................................................. 168
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 4.14 Rangkaian RTD........................................................................... 168
Gambar 4.15 Sensor RTD Tipe TR10 .............................................................. 169
Gambar 4.16 Simbol dan Komponen Thermistor ............................................. 170
Gambar 4.17 SensorIAT (Intake Air Temperature) .......................................... 171
Gambar 4.18 Thermistor Tipe 1M9MR1I Moisture Resistant Thermistor....... 172
Gambar 4.19 Sensor Bimetal ............................................................................ 174
Gambar 4.20 Wiring Diagram Thermal Overload Relay.................................. 175
Gambar 4.21 Langkah Pertama Instalasi Bimetal............................................. 176
Gambar 4.22 Langkah Kedua Instalasi Bimetal ............................................... 176
Gambar 4.23 Langkah Ketiga Instalasi Bimetal ............................................... 176
Gambar 4.24 Sensor Bimetal tipe EL ............................................................... 177
Gambar 4.25 Sensor Pyrometer ........................................................................ 177
Gambar 4.26 Pyrometer tipe Optical ................................................................ 178
Gambar 4.27 Pyrometer tipe infrared ............................................................... 178
Gambar 4.28 Langkah pertama instalasi pyrometer ......................................... 179
Gambar 4.29 Langkah Kedua instalasi pyrometer ............................................ 179
Gambar 4.30 a) Baut Ganda.............................................................................. 180
b) Langkah Akhir Instalasi Pyrometer ........................................ 180
Gambar 4.31 Exhaust Pyrometer model 10705146 dan 10705147 .................. 181
Gambar 4.32 Temperature Indicators tipe N320 .............................................. 182
Gambar 4.33 Wiring diagram N320 ................................................................. 183
Gambar 4.34 Temeprature Indicator Tipe BA-N1000 ...................................... 183
Gambar 4.35 Diagram koneksi BA-N1000 ...................................................... 184
Gambar 4.36 Temprature Indicator Tipe UDC2300 ......................................... 185
Gambar 4.37 Wiring diagram UDC2300 .......................................................... 185
Gambar 4.38 Temperature transmitter tipe STT173 ......................................... 187
Gambar 4.39 Fitur dan spesifikasi STT173 ...................................................... 188
Gambar 4.40 Rangkaian Kalibrasi Honeywell Tipe STT173 ........................... 188
Gambar 4.41 Wiring diagram STT173 ............................................................. 189
Gambar 4.42 Temperature transmitter tipe SISTRANS TF ............................. 189
xiii
Gambar 4.43 Proses transmisi data SISTRANS TF ......................................... 190
Gambar 4.44 Fitur dan spesifikasi dari SISTRANS TF ................................... 191
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 4.45 Bagian-bagian SISTRANS TF .................................................... 192
Gambar 4.46 Temperature transmitter tipe 3114P ............................................ 193
Gambar 4.47 Fitur dan Spesifikasi 3114P ........................................................ 193
Gambar 4.48 Temperature transmitter tipe TX86............................................. 194
Gambar 4.49 Fitur dan spesifikasi TX86 .......................................................... 195
Gambar 4.50 Instalasi Temperature transmitter tipe TX86 .............................. 196
Gambar 4.51 Temperature transmitter tipe YTA70 .......................................... 197
Gambar 4.52 Fitur dan spesifikasi YTA70 ....................................................... 197
Gambar 4.53 P&ID proses Temperature Indicating Controller ........................ 198
Gambar 4.54 Temperature Indicating Controller tipe UT152 .......................... 199
Gambar 4.55 Pemasangan Temperature Indicating Controller tipe UT152 ..... 200
Gambar 4.56 Temperature Indicating Controller tipe UT150 .......................... 200
Gambar 4.57 Pemasangan UT150 YOKOGAWA ........................................... 201
Gambar 4.58 Tampilan Layar Operasi.............................................................. 201
Gambar 4.59 Tampilan Menu OP.PA ............................................................... 202
Gambar 4.60 Tampilan Parameter PID ............................................................. 202
Gambar 4.61 Tampilan 1Gr .............................................................................. 202
Gambar 4.62 Tampilan Register Setpoint ......................................................... 203
Gambar 4.63 Tampilan Parameter 1.P .............................................................. 203
Gambar 4.64 Tampilan Setpoint ....................................................................... 203
Gambar 4.65 Tampilan Register Setpoint ......................................................... 204
Gambar 4.66 Kembali ke Tampilan Awal ........................................................ 204
Gambar 4.67 Temperature Indicating Controller tipe Fisher 4196................... 205
Gambar 4.68 Rangkaian dalam Fisher 4196 ..................................................... 205
Gambar 4.69 Pengontrolan Penyesuaian Lokasi Fisher 4196A........................ 206
Gambar 4.70 Mengubah Nilai Kontroller Fisher 4196A .................................. 207
Gambar 4.71 Pengontrolan Penyesuaian Lokasi Fisher 4196S ........................ 208
Gambar 4.72 Mengubah Nilai Kontroller Fisher 4196S ................................... 209
Gambar 4.73 Temperature indicating controller tipe CN735 ........................... 210
Gambar 4.74 Fitur dan spesifikasi CN735 ........................................................ 210
xiv
Gambar 4.75 Pemasangan CN735 .................................................................... 211
Gambar 4.76 Temperature indicating controller tipe CN77000 ....................... 212
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 4.77 Fitur dan spesifikasi CN77000 .................................................... 212
Gambar 4.78 Pemasangan CN77000 ................................................................ 213
Gambar 5.1
Solenoid valve ............................................................................. 225
Gambar 5.2
Jenis-Jenis Solenoid Valve.......................................................... 226
Gambar 5.3
Solenoid Valve3/2-Way Single Solenoid Valve With LED ......... 226
Gambar 5.4
Solenoid Valve 5/2-Way Single Solenoid Valve With LED ........ 227
Gambar 5.5
Solenoid Valve 5/2-Way Double Solenoid Valve With LED....... 228
Gambar 5.6
Kontruksi / Bagian-Bagian pada Solenoid Valve ....................... 228
Gambar 5.7
Prinsip Kerja Solenoid Valve ...................................................... 229
Gambar 5.8
Wiring Diagram Solenoid Valve................................................. 230
Gambar 5.9
Produk 2-Way Poppet Valves Spool Type, 2-Way Valve Series
GS02 22....................................................................................... 231
Gambar 5.10 Spesifikasi Produk 2-Way Poppet Valves Spool Type, 2-Way
Valve Series GS02 22 ................................................................. 232
Gambar 5.11 Bentuk dan Simbol pada P&ID untuk Motor Operated Valve
(MOV) ......................................................................................... 232
Gambar 5.12 Open / Close Valves .................................................................... 233
Gambar 5.13 Inching Valves ............................................................................ 233
Gambar 5.14 Precision Flow Valves ................................................................ 234
Gambar 5.15 Bagian-Bagian pada Motor Operated Valve (MOV) .................. 235
Gambar 5.16 Produk Motor Operated ValveVendorHoneywell ...................... 236
Gambar 5.17 Produk Brushless DC-motors dari Allied Motion Technologies
Inc................................................................................................ 238
Gambar 5.18 Spesifikasi Brushless DC-motors dari Allied Motion Technologies
Inc................................................................................................ 238
Gambar 5.19 Konstruksi dan Bagian-Bagian Motor Servo .............................. 239
Gambar 5.20 Prinsip Kerja Motor Servo .......................................................... 240
Gambar 5.21 SpesifikasiMotor Stepper ............................................................ 241
Gambar 5.22 Prinsip Kerja Motor Stepper ....................................................... 242
xv
Gambar 5.23 NEMA 34 Rotary Stepper Motor Vendor Schneider Electric .... 244
Gambar 5.24 Datasheet NEMA 34 Rotary Stepper Motor Vendor Schneider
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Electric ........................................................................................ 244
Gambar 5.25 Motor Sinkron ............................................................................. 245
Gambar 5.26 Konsep Motor Sinkron ................................................................ 246
Gambar 5.27 Roller Conveyor .......................................................................... 248
Gambar 5.28 Kerangka Badan .......................................................................... 248
Gambar 5.29 Tiang ........................................................................................... 249
Gambar 5.30 Motor Penggerak ......................................................................... 249
Gambar 5.31 Roler ............................................................................................ 249
Gambar 5.32 Komponen Sistem Transmisi ...................................................... 250
Gambar 5.33 Nema Premium Efficiency Model GP-100A .............................. 251
Gambar 5.34 Datasheet Nema Premium Efficiency Model GP-100A ............. 251
Gambar 5.35 Motor Induksi produksi Siemens ................................................ 252
Gambar 5.36 Diagram Blok Rangkaian Pengontrol Kecepatan pada Motor Induksi 253
Gambar 5.37 Rangkaian Inverter Center-tap .................................................... 256
Gambar 5.38 Bentuk Tegangan dan Arus Keluaran (atas), Arus Masukan
(bawah) dari InverterCenter-tap .................................................. 256
Gambar 5.39 Jenis-Jenis Solenoid Valve.......................................................... 257
Gambar 5.40 Bentuk Gelombang Inverter Setengah Jembatan ........................ 257
Gambar 5.41 Inverter Jembatan Penuh ............................................................. 257
Gambar 5.42 Bentuk Tegangan Tiap Lengan Inverter Jembatan Penuh .......... 258
Gambar 5.43 Bentuk Gelombang Inverter Jembatan Penuh ............................. 258
Gambar 5.44 Produk dan DatasheetMotor Induksi dari Siemens AG .............. 260
Gambar 5.45 PLC OMRON CPM2A ............................................................... 260
Gambar 6.1
Aplikasi Pneumatik pada industri ............................................... 285
Gambar 6.2
Aplikasi Pneumatik pada industri farmasi .................................. 286
Gambar 6.3
Aplikasi Pneumatik sebagai alat penutup botol .......................... 286
Gambar 6.4
Klasifikasi elemen sistem pneumatik .......................................... 287
Gambar 6.5
Komponen dasar sistem pneumatik ............................................ 287
Gambar 6.6
Struktur dasar kompresor ............................................................ 288
Gambar 6.7
Kompresor torak.......................................................................... 289
xvi
Gambar 6.8
Kompresor Torak Dua Tingkat dengan Sistem Pendingin Udara290
Gambar 6.9
Kompresor diafragma ................................................................. 291
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 6.10 Kompresor rotari baling – baling luncur ..................................... 291
Gambar 6.11 Kompresor sekrup ....................................................................... 292
Gambar 6.12 Kompresor root blower (sayap kupu – kupu) ............................. 293
Gambar 6.13 Kompresor radial......................................................................... 294
Gambar 6.14 Kompresor aksial ........................................................................ 294
Gambar 6.15 Kompresor torak berpindah (moveable) ..................................... 295
Gambar 6.16 Jenis konduktor ........................................................................... 296
Gambar 6.17 Jenis konektor ............................................................................. 296
Gambar 6.18 Filter Udara ................................................................................. 297
Gambar 6.19 Tangki Udara............................................................................... 297
Gambar 6.20 Pengering udara dengan sistem dessicant air driyer ................... 298
Gambar 6.21 Kompresor torak.......................................................................... 298
Gambar 6.22 Pemisah air .................................................................................. 299
Gambar 6.23 Tabung pelumas .......................................................................... 299
Gambar 6.24 Regulator udara bertekanan ........................................................ 300
Gambar 6.25 Unit pengolahan udara bertekanan .............................................. 300
Gambar 6.26 Singel acting cylinder.................................................................. 301
Gambar 6.27 Double acting cylinder ................................................................ 302
Gambar 6.28 Rotari vane motor........................................................................ 303
Gambar 6.29 Motor piston radial dan motor axial ............................................ 303
Gambar 6.30 Rotary actuator ............................................................................ 304
Gambar 6.31 Brand cylinder ............................................................................. 305
Gambar 6.32 Magnetically - coupled................................................................ 306
Gambar 6.33 Cable cylinder ............................................................................. 307
Gambar 6.34 Pneumatik gripper ....................................................................... 307
Gambar 6.35 Katup satu arah............................................................................ 308
Gambar 6.36 Shuttle valve ................................................................................ 308
Gambar 6.37 Katup dua tekan .......................................................................... 308
Gambar 6.38 Katup pengatur tekanan............................................................... 309
Gambar 6.32 Magnetically - coupled................................................................ 309
xvii
Gambar 6.39 Katup pembatas tekanan ............................................................. 309
Gambar 6.40 Sequence valve ............................................................................ 310
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 6.41 Time delay valve ......................................................................... 310
Gambar 6.42 Shut of valve ............................................................................... 310
Gambar 6.43 Pengendalian gerak otomatis silinder penggerak ganda ............. 313
Gambar 6.44 Kurva gerak pneumatik ............................................................... 313
Gambar 6.45 Pengendalian gerak otomatis silinder pneggerak ganda ............. 313
Gambar 7.1
Rangkaian sistem hidrolik ........................................................... 322
Gambar 7.2
Tangki hidrolik ............................................................................ 326
Gambar 7.3
Pressure gauge............................................................................. 328
Gambar 7.4
Gauge glass ................................................................................. 328
Gambar 7.5
Balance linear actuator ................................................................ 331
Gambar 7.6
Unbalance actuator ...................................................................... 332
Gambar 7.7
Dual tandem actoator .................................................................. 332
Gambar 7.8
XFC series ................................................................................... 333
Gambar 7.9
Roller screw technology.............................................................. 335
Gambar 7.10 Tipe pemasangan XFC series ...................................................... 336
Gambar 7.11 Karakteristik dan peforma ........................................................... 337
Gambar 7.12 AHM series ................................................................................. 338
Gambar 7.13 Tipe pemasangan AHM series .................................................... 338
Gambar 7.14 Konstruksi hidrolik seri AHM .................................................... 349
Gambar 7.15 3L series ...................................................................................... 339
Gambar 7.16 Konstruksi 3L series.................................................................... 339
Gambar 7.17 Piston rod seals dan wiperseal .................................................... 340
Gambar 7.18 Tipe pemasangan 3L series ......................................................... 341
Gambar 7.19 RDH series .................................................................................. 343
Gambar 7.20 Konstruksi RHD series................................................................ 343
Gambar 7.21 Magnetic piston ........................................................................... 343
Gambar 7.22 Tipe pemasangan RDH series ..................................................... 345
Gambar 7.23 HP-30 Hidraulic motor................................................................ 346
Gambar 7.24 Spesifikasi HP-30 Hidraulic motor ............................................. 346
Gambar 7.25 Pemasangan bearlingless moumt ................................................ 347
xviii
Gambar 7.26 Pemasangan motor hydraulic ...................................................... 348
Gambar 7.27 EATON 2-Speed track drive motor ............................................ 349
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 7.28 Data teknis EATON 2-Speed track motor .................................. 349
Gambar 7.29 Dimensi EATON 2-Speed track motor ....................................... 350
Gambar 7.30 Sistem pengereman pada mobil .................................................. 351
Gambar 7.31 Sistem hydrolic pengereman mobil............................................. 352
Gambar 7.32 Sistem rem tenaga terbantu ......................................................... 353
Gambar 7.33 Servo rem mobil .......................................................................... 353
Gambar 7.34 Servo rem mobil .......................................................................... 354
Gambar 7.35 Sistem rem cakram mobl............................................................. 355
Gambar 7.36 Sistem rem tromol ....................................................................... 355
Gambar 7.37 Sistem rem tangan ....................................................................... 356
Gambar 7.38 M150 centrifugal pump ............................................................... 357
Gambar 7.39 Cone cruser ................................................................................. 358
Gambar 7.40 Pompa piston hidrolik ................................................................. 362
Gambar 7.41 Aksial piston pump ..................................................................... 363
Gambar 7.42 Radial piston pump ..................................................................... 364
Gambar 8.1
Komponen gate valve.................................................................. 376
Gambar 8.2
Simbol P&ID gate valve ............................................................. 376
Gambar 8.3
Kontrol valve buka / tutup........................................................... 377
Gambar 8.4
Fitur dan spesifikasi gate valve by KVC .................................... 378
Gambar 8.5
Simbol P&ID piston valve .......................................................... 379
Gambar 8.6
Simbol P&ID plug valve ............................................................. 379
Gambar 8.7
Ball valve .................................................................................... 380
Gambar 8.8
Simbol P&ID ball valve .............................................................. 381
Gambar 8.9
Ball valve tampak dalam ............................................................. 381
Gambar 8.10 Fitur dan spesifikasi ball valve by KVC ..................................... 383
Gambar 8.11 Butterfly valve............................................................................. 383
Gambar 8.12 Simbol P&ID butterfly valve ...................................................... 384
Gambar 8.13 Fitur dan spesifikasi butterfly valve ............................................ 385
Gambar 8.14 Simbol P&ID globe valve ........................................................... 376
xix
Gambar 8.15 Simbol P&ID angel valve ........................................................... 376
Gambar 8.16 Simbol P&ID needle valve ......................................................... 386
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 8.17 Globe valve ................................................................................. 387
Gambar 8.19 Fitur dan spesifikasi BAUMANN 24000.................................... 388
Gambar 8.20 Check valve ................................................................................. 389
Gambar 8.21 Simbol P&ID check valve........................................................... 389
Gambar 8.22 Simbol P&ID globe valve KVC.................................................. 390
Gambar 8.23 Safety valve ................................................................................. 391
Gambar 8.24 Simbol P&ID safety valve .......................................................... 392
Gambar 8.25 Fitur dan spesifikasi safety valve by Farris ................................. 392
Gambar 8.26 Simbol P&ID control valve......................................................... 392
Gambar 8.27 Control valve jenis FO/AC.......................................................... 393
Gambar 8.28 Control valve jenis FO/AC.......................................................... 393
Gambar 8.29 Pemasangan control valve ........................................................... 394
Gambar 8.30 Kurva karakteristik aliran inheren............................................... 395
Gambar 8.31 Control valve tipe GX3-WAY .................................................... 400
Gambar 8.32 Fitur dan spesifikasi safety valve TIPE GX3-WAY ................... 400
Gambar 9.1
Skematik dan konfigurasi DDC .................................................. 418
Gambar 9.2
Skematik komponen sistem DDC ............................................... 418
Gambar 9.3
HVAC ......................................................................................... 424
Gambar 9.4
Diagram skematik siemens:APOGEE system ............................ 425
Gambar 9.5
Diagram skematik honeywell:LCBS........................................... 426
Gambar 9.6
Arsitektur umum DCS ................................................................ 430
Gambar 9.7
Topografi sistem DCS ................................................................. 430
Gambar 9.8
Arsitektur DCS Foxboro I/A series ............................................. 431
Gambar 9.9
Arsitektur DCS PCS 7................................................................. 431
Gambar 9.10 Arsitektur honeywell eksperion PKS .......................................... 432
Gambar 9.11 Arsitektur honeywell TDC3000 .................................................. 432
Gambar 9.12 Arsitektur honeywell TPS ........................................................... 433
Gambar 9.13 Arsitektur yokogawa centum CS3000 ........................................ 433
Gambar 9.14 Arsitektur PLC + HMI SCADA.................................................. 440
Gambar 9.15 Arsitektur SCADA ...................................................................... 441
xx
Gambar 9.16 OMRON CP1E series PLC ......................................................... 442
Gambar 9.17 Bagian – bagian PLC .................................................................. 443
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Gambar 9.18 Diagram internal PLC ................................................................. 444
Gambar 9.19 Interface bagian kontaktor input – output PLC ........................... 445
Gambar 9.20 OMRON CP1H compac PLC ..................................................... 447
Gambar 9.21 OMRON CJ2 modular PLC ........................................................ 447
Gambar 9.22 PLC siemens S7-300 ................................................................... 453
Gambar 9.23 Komponen PLC siemens S7-300 ................................................ 454
Gambar 9.24 PLC siemens S7-1200 ................................................................. 457
Gambar 9.25 Bagian – bagian PLC siemens S71200 ....................................... 457
Gambar 9.26 Sheneider twido PLC .................................................................. 459
Gambar 9.27 Compact base twido PLC ............................................................ 459
Gambar 9.28 Modular base controllers ............................................................. 460
Gambar 9.29 PLC 2MLF-AD8A ...................................................................... 462
Gambar 9.30 Sistem dasar PLC OMRON CJ-series......................................... 464
Gambar 9.31 CPU Rack .................................................................................... 464
Gambar 9.32 PLC ABB AC500........................................................................ 467
Gambar 9.33 Bagian – bagian pada modul PLC ABB AC500 ......................... 468
Gambar 9.34 Instruksi counter RSLogix 5000 ................................................. 471
Gambar 9.35 Instruksi program lampu lalulintas ............................................. 474
xxi
DAFTAR TABEL
Range penggunaan Honeywell Pressuretroll L404F ..................... 35
Tabel 1.2
Spesifikasi CPC8000 by WIKA .................................................... 37
Tabel 1.3
Keterangan Port pada Panel CPC8000.......................................... 38
Tabel 1.4
Spesifikasi CPC6000..................................................................... 40
Tabel 1.5
Spesifikasi Fisher 4195K .............................................................. 43
Tabel 1.6
Process Sensor (capsular element) Pressure Ratings................... 44
Tabel 1.7
Process Sensor (bourdon tube) Pressure Ratings......................... 44
Tabel 1.8
Spesifikasi Pressure Indicating Controller KFP .......................... 49
Tabel 2.1
Fitur dan spesifikasi MS8D-0202-1 .............................................. 68
Tabel 2.2
Fitur dan Spesifikasi Mekanik MS50 Buoyancy Level Switch by
Dr. Aris Triwiyatno, ST, MT
Diponegoro University
INDONESIA
Tabel 1.1
K-Tek (ABB) ................................................................................ 69
Tabel 2.3
Fitur dan Fisher 2100 Pneumaticand 2100E Electric ................... 71
Tabel 2.4
Lokasi dan Area Berbahaya serta Klasifikasi Gas ........................ 72
Tabel 2.5
Fitur dan spesifikasi CLT .............................................................. 75
Tabel 2.6
Fitur dan spesifikasi ULT ............................................................. 76
Tabel 2.7
Fitur dan spesifikasi ULTM .......................................................... 77
Tabel 2.8
DatasheetFitur dan spesifikasi tipe Radar .................................... 78
Tabel 2.9
DatasheetFitur dan spesifikasi tipe EM540 Radar........................ 79
Tabel 2.10
DatasheetFitur dan spesifikasi tipe Electro-pneumatic ................ 80
Tabel 2.11
Fitur dan spesifikasi tipe LM80 Laser .......................................... 81
Tabel 2.12
Spesifikasi Signe