True, natural or logarithmic strains
2.4 Yielding in plane stress
The stresses required to yield a material element under plane stress will depend on the current hardness or strength of the sheet and the stress ratio α. The usual way to define the strength of the sheet is in terms of the current flow stress σ f . The flow stress is the stress at which the material would yield in simple tension, i.e. if α = 0. This is illustrated in the true stress–strain curve in Figure 2.3. Clearly σ f depends on the amount of deformation to which the element has been subjected and will change during the process. For the moment, we shall consider only one instant during deformation and, knowing the current value of σ f the objective is to determine, for a given value of α, the values of σ 1 and σ 2 at which the element will yield, or at which plastic flow will continue for a small increment. We consider here only the instantaneous conditions in which the strain increment is so small that the flow stress can be considered constant. In Chapter 3 we extend this theory for continuous deformation. There are a number of theories available for predicting the stresses under which a material element will deform plastically. Each theory is based on a different hypothesis about material behaviour, but in this work we shall only consider two common models and apply them to the plane stress process described by Equations 2.6. Over the years, many researchers have conducted experiments to determine how materials yield. While no single theory agrees exactly with experiment, for isotropic materials either of the models presented here are sufficiently accurate for approximate models. Sheet deformation processes 17Parts
» 4f handbook jackhumechanicsofsheetmetalformingsecond
» The engineering stress–strain curve
» The true stress–strain curve
» Worked example tensile test properties
» Rate sensitivity Tensile test
» Shape of the true stress–strain curve
» Anisotropy Effect of properties on forming
» Fracture Effect of properties on forming
» Homogeneity Effect of properties on forming
» Surface effects Effect of properties on forming
» Damage Effect of properties on forming
» Rate sensitivity Effect of properties on forming
» Comment Effect of properties on forming
» Other mechanical tests 4f handbook jackhumechanicsofsheetmetalformingsecond
» Exercises 4f handbook jackhumechanicsofsheetmetalformingsecond
» Principal strain increments Uniaxial tension
» Constant volume incompressibility condition
» Stress and strain ratios isotropic material
» True, natural or logarithmic strains
» Maximum shear stress The hydrostatic stress
» The von Mises yield condition
» Relation between the stress and strain ratios
» Introduction Work of plastic deformation
» Work hardening hypothesis 4f handbook jackhumechanicsofsheetmetalformingsecond
» Effective stress and strain functions
» Summary Exercises 4f handbook jackhumechanicsofsheetmetalformingsecond
» Equal biaxial stretching, β = 1 Modes of deformation
» Plane strain, β = 0 Modes of deformation
» Uniaxial tension, β = −12 Modes of deformation
» Power law Use of a pre-strain constant
» Worked example empirical laws
» Uniaxial compression, α = −∞, β = −2 The stress diagram
» Worked example tensions Principal tensions or tractions
» Strain distributions Summary Exercises
» Introduction 4f handbook jackhumechanicsofsheetmetalformingsecond
» Thickness of the element Stress on the element Tension or traction force at a point
» Equilibrium of the element sliding on a curved surface
» Force equilibrium at the blank-holder and punch The punch force
» Tension distribution over the section
» Strain and thickness distribution
» Accuracy of the simple model Worked example 2D stamping
» Worked example Stamping a rectangular panel
» Stretch and draw ratios in a stamping Exercises
» Uniaxial tension of a perfect strip
» Worked example maximum uniform strain
» The effect of rate sensitivity
» A condition for local necking
» Strain-hardening Factors affecting the forming limit curve
» Inhomogeneity Factors affecting the forming limit curve
» Anisotropy Factors affecting the forming limit curve
» Other considerations Factors affecting the forming limit curve
» The forming window 4f handbook jackhumechanicsofsheetmetalformingsecond
» Geometry and strain in bending Plane strain bending
» Introduction Equilibrium conditions 4f handbook jackhumechanicsofsheetmetalformingsecond
» Elastic, perfectly plastic model
» Elastic bending Bending without tension
» Rigid, perfectly plastic bending
» Elastic, perfectly plastic bending
» Bending of a strain-hardening sheet
» Worked example moments Bending without tension
» Springback in an elastic, perfectly plastic material
» Residual stresses after unloading
» Reverse bending Elastic unloading and springback
» Strain distribution Small radius bends
» Stress distribution in small radius bends
» The moment curvature characteristic
» The bending line construction
» Examples of deflected shapes
» Bending a sheet in a vee-die
» Shell geometry The shell element
» Introduction Equilibrium equations 4f handbook jackhumechanicsofsheetmetalformingsecond
» Approximate models of forming axisymmetric shells
» Hole expansion Drawing Applications of the simple theory
» Summary 4f handbook jackhumechanicsofsheetmetalformingsecond
» Effect of strain-hardening Drawing the flange
» Effect of friction on drawing stress
» The Limiting Drawing Ratio and anisotropy
» Introduction Cup height 4f handbook jackhumechanicsofsheetmetalformingsecond
» Redrawing cylindrical cups 4f handbook jackhumechanicsofsheetmetalformingsecond
» Wall ironing of deep-drawn cups
» The hydrostatic bulging test
» An approximate model of bulging a circular diaphragm
» Worked example the hydrostatic bulging test
» Worked example punch stretching
» Effect of punch shape and friction
» Worked example curving an elastic, perfectly plastic sheet
» Worked example curving a strain-hardening sheet
» Introduction Bending a rigid, perfectly plastic sheet under tension
» Thickness change during bending Friction between the points A and B
» Unbending at B Worked example drawing over a radius
» Draw-beads 4f handbook jackhumechanicsofsheetmetalformingsecond
» Free expansion of a cylinder by internal pressure
» Tube forming in a frictionless die
» Tube forming with sticking friction or very high friction
» Constant thickness deformation for a tube expanded by internal pressure
» Effect of friction on axial compression
Show more