BAB IV HASIL ANALISA DAN PEMBAHASAN
4.1 Pengumpulan Data
Sebelum melakukan pengolahan data, maka langkah awal yang harus dilaksanakan adalah mengumpulkan data-data yang berhubungan dengan obyek
penelitian yaitu mesin Digital Printing Outdoor serta data yang dapat digunakan dalam penyelesaian masalah. Data yang dibutuhkan meliputi :
1. Data mesin dan komponennya. 2. Data waktu kerusakan.
3. Data waktu lama perbaikan downtime. 4. Data penyebab kegagalan beserta efek yang ditimbulkan akibat adanya
kegagalan. 5. Biaya Kegagalan yang terdiri dari :
a. Biaya penggantian kerusakan komponen yaitu harga komponen, biaya tenaga kerja meliputi operator dan mekanik serta biaya kerugian mesin
akibat kerusakan. b. Biaya penggantian karena program perawatan yaitu harga komponen,
biaya tenaga kerja operator dan mekanik.
Table Data waktu kerusakan dan waktu lama perbaikan
TANGGAL SHIFT
NAMA_MESIN KOMPONEN
SUB_KOMPONEN DOWNTIME
menit
112010 A
Digital Printing Outdoor Header
Connection print head 60
B Digital Printing Outdoor
Body Mesin Belt
15 612010
B Digital Printing Outdoor
Header PCI for Seiko
40 1512010
B Digital Printing Outdoor
Header Connection print head
40 2212010
A Digital Printing Outdoor
Motor Selenoid
15 B
Digital Printing Outdoor Body Mesin
Belt 15
2912010 A
Digital Printing Outdoor Board Mesin
Feeder board 35
B Digital Printing Outdoor
Body Mesin Optic cable
15 322010
B Digital Printing Outdoor
Header Print head support
45 822010
A Digital Printing Outdoor
Header Connection print head
50
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1322010 A
Digital Printing Outdoor Body Mesin
Belt 15
B Digital Printing Outdoor
Motor Ink pump
30 1722010
A Digital Printing Outdoor
Header Connection print head
40 B
Digital Printing Outdoor Body Mesin
Roller 15
2022010 A
Digital Printing Outdoor Motor
Ink pump 15
2622010 A
Digital Printing Outdoor Body mesin
Belt 10
B Digital Printing Outdoor
Board mesin Print board Seiko
20 132010
B Digital Printing Outdoor
Motor Selenoid
15 832010
A Digital Printing Outdoor
Header Connection print head
30 1232010
A Digital Printing Outdoor
Motor Solenoid
15 B
Digital Printing Outdoor Board Mesin
Print board Seiko 25
1532010 A
Digital Printing Outdoor Board Mesin
DC servo 15
2232010 B
Digital Printing Outdoor Motor
Solenoid 25
2632010 A
Digital Printing Outdoor Board mesin
DC servo 10
B Digital Printing Outdoor
Body mesin Optic cable
15 242010
A Digital Printing Outdoor
Header Connection print head
45 842010
A Digital Printing Outdoor
Header Connection print head
50 1642010
A Digital Printing Outdoor
Body mesin Roller
10 2142010
A Digital Printing Outdoor
Motor Selenoid
15 2642010
A Digital Printing Outdoor
Header Print head support
40 3042010
A Digital Printing Outdoor
Board mesin Feeder board
35 452010
A Digital Printing Outdoor
Header PCI for Seiko
45 1452010
A Digital Printing Outdoor
Board mesin Feeder board
20 B
Digital Printing Outdoor Motor
Ink pump 15
2052010 A
Digital Printing Outdoor Body mesin
Roller 10
2652010 A
Digital Printing Outdoor Motor
Solenoid 25
3152010 A
Digital Printing Outdoor Body mesin
Heater 15
562010 B
Digital Printing Outdoor Board mesin
Channel board 25
1062010 A
Digital Printing Outdoor Body Mesin
Belt 15
1462010 B
Digital Printing Outdoor Header
Connection print head 65
2162010 A
Digital Printing Outdoor Motor
Ink tank 15
2562010 B
Digital Printing Outdoor Board mesin
DC servo 25
2962010 A
Digital Printing Outdoor Body mesin
Belt 15
B Digital Printing Outdoor
Header Print head support
35 272010
A Digital Printing Outdoor
Board mesin Print board Seiko
25 772010
A Digital Printing Outdoor
Motor Ink pump
15 1272010
B Digital Printing Outdoor
Body mesin Optic cable
15 1572010
A Digital Printing Outdoor
Body mesin Heater
20 B
Digital Printing Outdoor Motor
Selenoid 10
2072010 A
Digital Printing Outdoor Header
Print head support 55
2772010 A
Digital Printing Outdoor Header
Connectin print head 60
B Digital Printing Outdoor
Body mesin Belt
10 3072010
A Digital Printing Outdoor
Header Connection print head
45 382010
A Digital Printing Outdoor
Header Connection print head
55 982010
A Digital Printing Outdoor
Board mesin Print board Seiko
25 B
Digital Printing Outdoor Body mesin
Roller 15
1282010 A
Digital Printing Outdoor Header
Connection print head 55
B Digital Printing Outdoor
Motor Ink tank
10 1682010
A Digital Printing Outdoor
Body mesin Heater
15 1982010
B Digital Printing Outdoor
Header Print head support
60 2482010
B Digital Printing Outdoor
Board mesin DC servo
25 2782010
A Digital Printing Outdoor
Motor Selenoid
15 B
Digital Printing Outdoor Board mesin
Feeder board 20
3182010 A
Digital Printing Outdoor Body ,mesin
Optic cable 20
B Digital Printing Outdoor
Header Connection print head
45 292010
B Digital Printing Outdoor
Board mesin Channel board
15 692010
A Digital Printing Outdoor
Header Connection print head
60 B
Digital Printing Outdoor Header
Print head support 50
992010 A
Digital Printing Outdoor Body mesin
Optic cable 20
1392010 A
Digital Printing Outdoor Body mesin
Optic cable 15
B Digital Printing Outdoor
Motor Ink pump
15
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1592010 A
Digital Printing Outdoor Header
Print head support 35
2092010 A
Digital Printing Outdoor Board mesin
Ink tank 15
B Digital Printing Outdoor
Body mesin Heater
15 2292010
A Digital Printing Outdoor
Header Print head support
45 2492010
A Digital Printing Outdoor
Body mesin Optic cable
15 2792010
A Digital Printing Outdoor
Header Connection print head
47 B
Digital Printing Outdoor Motor
Solenoid 10
3092010 A
Digital Printing Outdoor Body mesin
Belt 15
1102010 A
Digital Printing Outdoor Board mesin
Channel board 25
B Digital Printing Outdoor
Body mesin Optic cable
15 4102010
A Digital Printing Outdoor
Header Print head support
45 B
Digital Printing Outdoor Board mesin
Feeder board 25
7102010 A
Digital Printing Outdoor Motor
Ink pump 25
B Digital Printing Outdoor
Body mesin Belt
5 11102010
A Digital Printing Outdoor
Motor Solenoid
25 B
Digital Printing Outdoor Body mesin
Optic cable 15
13102010 B
Digital Printing Outdoor Motor
Solenoid 15
15102010 A
Digital Printing Outdoor Header
Print head support 45
19102010 A
Digital Printing Outdoor Board mesin
Feeder board 15
21102010 A
Digital Printing Outdoor Body mesin
Roller 10
B Digital Printing Outdoor
Body mesin Belt
10 25102010
A Digital Printing Outdoor
Header Connection print head
70 B
Digital Printing Outdoor Body mesin
Roller 10
28102010 A
Digital Printing Outdoor Header
PCI for Seiko 25
29102010 A
Digital Printing Outdoor Board mesin
Feeder board 5
2112010 A
Digital Printing Outdoor Header
Print head support 60
B Digital Printing Outdoor
Motor Solenoid
15 4112010
A Digital Printing Outdoor
Body mesin Heater
15 B
Digital Printing Outdoor Board mesin
DC servo 25
8112010 A
Digital Printing Outdoor Header
Print head support 20
B Digital Printing Outdoor
Body mesin Belt
10 10112010
A Digital Printing Outdoor
Header Connection print head
65 12112010
A Digital Printing Outdoor
Board mesin Channel board
25 15112010
A Digital Printing Outdoor
Body mesin Optic cable
5 16112010
A Digital Printing Outdoor
Motor Ink pump
15 18112010
A Digital Printing Outdoor
Header PCI for Seiko
10 22112010
A Digital Printing Outdoor
Body mesin Roller
5 25112010
A Digital Printing Outdoor
Body mesin Belt
20 26112010
B Digital Printing Outdoor
Header Connection print head
55 30112010
A Digital Printing Outdoor
Motor Solenoid
15 2122010
B Digital Printing Outdoor
Header Connection print head
50 3122010
B Digital Printing Outdoor
Motor Ink tank
10 7122010
A Digital Printing Outdoor
Board mesin Print board Seiko
15 8122010
A Digital Printing Outdoor
Body mesin Belt
10 10122010
B Digital Printing Outdoor
Header Connection print head
60 13122010
A Digital Printing Outdoor
Motor Selenoid
5 B
Digital Printing Outdoor Header
Print head support 55
14122010 A
Digital Printing Outdoor Board mesin
Channel board 5
B Digital Printing Outdoor
Header Connection print head
50 16122010
B Digital Printing Outdoor
Body mesin Optic cable
15 B
Digital Printing Outdoor Motor
Solenoid 10
17122010 B
Digital Printing Outdoor Header
PCI for seiko 45
21122010 A
Digital Printing Outdoor Body mesin
Roller 10
23122010 B
Digital Printing Outdoor Body Mesin
Optic cable 5
27122010 B
Digital Printing Outdoor Motor
Ink tank 10
29122010 A
Digital Printing Outdoor Body Mesin
Roller 5
A Digital Printing Outdoor
Motor Ink pump
20 31122010
A Digital Printing Outdoor
Header PCI for Seiko
50
Sumber Informasi : data perusahaan tahun 2010
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Gambar A Mesin Digital Printing Outdoor
Gambar B Komponen Header dan Body Mesin
Gambar C Komponen Motor
Gambar D Komponen Board Mesin
Gambar E Bagian-bagian dari Cartridge
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4.2 Pengolahan Data 4.2.1 Penentuan Komponen Kritis
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