Blistering 2. Delamination 610F Ballot 27 June 2014

In general, delamination and blistering occurs as a result of an inherent weakness of the material or process. Delamination or blis- tering between nonfunctional areas and functional areas may be acceptable provided that the imperfections are nonconductive and that other criteria are met. Blistering – Delamination in the form of a localized swelling and separation between any of the layers of a lamination base material, or between base material and conductive foil or pro- tective coating. Delamination – A separation between plies within a base material, between a base material and a conductive foil or any other planar separation with a printed board. Target – Class 1,2,3 • No blistering or delamination. Acceptable – Class 1 • The blister or delamination spans more than 25 of the dis- tance between conductors, but does not reduce the space between internal conductor patterns below the minimum conductor spacing. Acceptable – Class 2,3 • The blister or delamination does not span more than 25 of the distance between adjacent conductive patterns. 1 2 Figure 10-11

1. Blistering 2. Delamination

Figure 10-12 Figure 10-13 10.2.2 Laminate Conditions – Blistering and Delamination 10-7 IPC-A-610F July 2014 Defect – Class 1,2,3 • Blisterdelamination exceeds 25 of the distance between plated-through holes or internal conductors. • Blisteringdelamination reduce the space between conduc- tive patterns below the minimum electrical clearance. Note: Blisters or delamination areas may increase during assembly or operation. Separate criteria may need to be established. Figure 10-14 1 2 2 Figure 10-15 Figure 10-16 Figure 10-17 10.2.2 Laminate Conditions – Blistering and Delamination cont. 10-8 IPC-A-610F July 2014 Weave Texture – A surface condition of base material in which a weave pattern of glass cloth is apparent although the unbroken fibers are completely covered with resin. Acceptable – Class 1,2,3 • Weave texture is an acceptable condition in all classes but is confused with weave exposure because of similar appearance. Note: Microsection may be used as a reference for this condition. Weave Exposure – A surface condition of base material in which the unbroken fibers of woven glass cloth are not com- pletely covered by resin. Target – Class 1,2,3 • No weave exposure. Acceptable – Class 1,2,3 • Weave exposure does not reduce the spacing between conductive patterns below specification minimums. Acceptable – Class 1 Defect – Class 2,3 • Surface damage that cuts into laminate fibers. Defect – Class 1,2,3 • Weave exposure reduces the spacing between conductive patterns to less than the minimum electrical clearance. Figure 10-18 Figure 10-19 IPC-610-173 Figure 10-20 Figure 10-21 10.2.3 Laminate Conditions – Weave TextureWeave Exposure 10-9 IPC-A-610F July 2014 Haloing – A condition existing in the base material in the form of a light area around holes or other machined areas on or below the surface of the base material. Mechanically induced fracturing or delamination on or below the surface of the base material; a light area around the holes, other machined areas or both are usually indications of haloing. Target – Class 1,2,3 • No haloing Acceptable – Class 1,2,3 • The distance between the haloing penetration and the near- est conductive feature is not less than the minimum lateral conductor spacing, or 0.1 mm [µin] whichever is less. Figure 10-22 Figure 10-23 Figure 10-24 10.2.4 Laminate Conditions – Haloing 9-10 IPC-A-610F July 2014 Defect – Class 1,2,3 • The distance of the haloing penetration and the nearest con- ductive feature is less than the minimum lateral conductor spacing, or less than 0.1 mm [4 µin]. Figure 10-25 Figure 10-26 Figure 10-27 10.2.4 Laminate Conditions – Haloing cont. 10-11 IPC-A-610F July 2014 Delamination – A separation between plies within a base material, between a base material and a conductive foil, or any other planar separation within a printed board. 10.2.1 has additional crazing criteria. Target – Class 1,2,3 • No edge delamination. • No nicks, crazing or damage on smooth board edges. Acceptable – Class 1,2,3 • Nicks do not exceed 50 of the distance from the printed board edge to the nearest conductor or 2.5 mm [0.1 in], whichever is less. • Delamination or crazing at the edge of the printed board does not reduce spacing to the nearest conductor to less than the specified minimum distance or less than 2.5 mm [0.1 in] if not specified. • Board edges are rough but not frayed. 10.2.5 Laminate Conditions – Edge Delamination, Nicks and Crazing 10-12 IPC-A-610F July 2014 Defect – Class 1,2,3 • Nicks exceed 50 of the distance from the printed board edge to the nearest conductor or 2.5 mm [0.1 in], whichever is less, see Figure 10-28. • Delamination or crazing at the edge of the printed board reduces spacing to the nearest conductor to less than the specified minimum distance or less than 2.5 mm [0.1 in] if not specified. • Cracks in the laminate, see Figure 10-29 arrow. Figure 10-28 Figure 10-29 10.2.5 Laminate Conditions – Edge Delamination, Nicks and Crazing cont. 10-13 IPC-A-610F July 2014 Defect – Class 1,2,3 • Burns that physically damage surface or the assembly. Figure 10-30 Figure 10-31 Figure 10-32 10.2.6 Laminate Conditions – Burns 10-14 IPC-A-610F July 2014 Figure 10-33 is an example of bow. Acceptable – Class 1,2,3 • Bow and twist does not cause damage during post solder assembly operations or end use. Consider ‘‘Form, Fit and Function’’ and product reliability. Defect – Class 1,2,3 • Bow and twists causes damage during post solder assem- bly operations or end use or affects form, fit or function. Note: Bow and twist after solder should not exceed 1.5 for through-hole and 0.75 for surface mount printed board applications. IPC-TM-650 has Test Method 2.4.22 but this is specifically for bare boards. Component size and placement on assemblies often precludes use of that test method for populated assemblies. It may be necessary to confirm through testing that bow and twist has not created stress that will result in solder connection fracture, component damage or will otherwise cause damage during post solder assembly operations or use. Figure 10-33 2 1 1 2 3 A B C Figure 10-34

1. Bow 2. Points A, B and C are touching base